Edible mushroom inoculation equipment

The design of the automatic pressing and inoculation mechanism solves the problem of low efficiency of manual pressing in the edible fungus inoculation process, and enables six mushroom sticks to be pressed and inoculated at the same time, thus improving the inoculation efficiency.

CN223758886UActive Publication Date: 2026-01-06SHENYANG FENGSHUO EDIBLE FUNGI TECH CO LTD
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Patent Information

Application Number
CN202520238712.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2026-01-06
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

In the current edible fungi inoculation process, manual compaction is time-consuming and labor-intensive, with poor compaction effect, and can only be operated on a single fungal log at a time, affecting inoculation efficiency. Manually inserting the inoculation injection head is also inefficient.

Method used

An edible fungus inoculation device was designed, which adopts an automatic pressing mechanism and an automatic inoculation mechanism, and can simultaneously press and inoculate six mushroom sticks. The device is automated by using an electric cylinder, a guide rod and a PLC programmable controller.

Benefits of technology

It improved the efficiency and compaction effect of edible fungi inoculation, reduced manual operation, and enabled the simultaneous compaction and inoculation of six mushroom sticks, significantly improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides edible mushroom inoculation equipment, which relates to the field of edible mushroom inoculation, and comprises a conveyor, a horizontal support plate is fixedly connected to a rack support leg of the conveyor, and a liquid strain storage barrel is arranged on the upper end face of the horizontal support plate; twelve mushroom sticks are conveyed on a conveying belt of the conveyor, and a [-shaped supporting plate is fixedly installed on a rack of the conveyor. Through the arrangement of the automatic pressing mechanism, when mushroom sticks are pressed and fixed, time and labor are saved, the better pressing effect is achieved compared with manual pressing, six mushroom sticks can be pressed at the same time each time, and the edible mushroom inoculation efficiency is effectively improved; the problems that in the existing edible mushroom inoculation process, a worker needs to press and fix mushroom sticks through the hand, time and labor are wasted, the pressing effect is poor, only a single mushroom stick can be pressed each time, and the edible mushroom inoculation efficiency is affected are solved.
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Description

Technical Field

[0001] This utility model relates to the field of edible fungi inoculation technology, and in particular to an edible fungi inoculation device. Background Technology

[0002] Edible fungi, as a type of agricultural product rich in nutrients and with high economic value, have seen rapid development in their cultivation industry in recent years. Inoculation is a crucial step in the production process of edible fungi, directly affecting the growth quality, yield, and production efficiency of the fungi.

[0003] Currently, during the inoculation process of edible fungi, staff need to first press and fix the mushroom logs by hand. However, pressing by hand is not only time-consuming and laborious, but also has poor pressing effect. Moreover, only one mushroom log can be pressed at a time, which affects the inoculation efficiency. In addition, during the inoculation process, staff also need to hold an inoculation gun and insert the injection head into the mushroom log, and finally inject liquid inoculum into the mushroom log through the injection head. Moreover, only one mushroom log can be inoculated at a time, which is not conducive to the efficient inoculation of edible fungi. Utility Model Content

[0004] This disclosure relates to an edible fungus inoculation device. Through the automatic clamping mechanism, it saves time and effort in clamping and fixing the mushroom logs, achieving a better clamping effect compared to manual clamping. Furthermore, it can clamp six mushroom logs simultaneously, effectively improving the inoculation efficiency. The automatic inoculation mechanism automatically inserts six inoculation heads into the six mushroom logs, then performs automatic inoculation. Throughout the inoculation process, since there is no need for staff to hold the inoculation gun or manually insert the inoculation heads into the mushroom logs, and six mushroom logs can be inoculated simultaneously, the work efficiency of edible fungus inoculation is greatly improved.

[0005] In a first aspect, this disclosure provides an edible fungi inoculation device, specifically comprising: a conveyor, wherein a horizontal support plate is fixedly connected to the frame legs of the conveyor, and a liquid spawn storage tank is provided on the upper surface of the horizontal support plate; twelve spawn sticks are conveyed on the conveyor belt of the conveyor, and a U-shaped support plate is fixedly installed on the frame of the conveyor, an automatic pressing mechanism is provided on the upper part of the U-shaped support plate, and an automatic inoculation mechanism is installed on the front side of the U-shaped support plate; the automatic pressing mechanism includes a first electric cylinder, a lower pressing plate, and a vertical guide rod. The first electric cylinder is fixedly installed in the middle of the upper surface of the U-shaped support plate, and the telescopic rod of the first electric cylinder passes through the upper surface of the U-shaped support plate. The lower end of the telescopic rod of the first electric cylinder is fixedly connected to a lower pressure plate. A vertical guide rod passing through the upper surface of the U-shaped support plate is fixedly connected to each of the four corners of the upper surface of the lower pressure plate, and the vertical guide rod is slidably connected to the upper surface of the U-shaped support plate. A PLC programmable controller is installed on the left side of the front end face of the U-shaped support plate, and an ultrasonic proximity sensor is provided on the left side of the rear side inside the U-shaped support plate.

[0006] In at least some embodiments, the outer circumferential surface of the conveyor belt of the conveyor is provided with arc-shaped positioning grooves in an annular array, and the arc-shaped positioning grooves are used to position the mushroom sticks.

[0007] In at least some embodiments, when the automatic pressing mechanism is in the automatic pressing state, the lower pressure plate presses on the upper side of the six mushroom sticks.

[0008] In at least some embodiments, the automatic inoculation mechanism includes an L-shaped mounting plate, a second electric cylinder, a push plate, transverse guide rods, a push plate, an inoculation injection head, an infusion tubing, an infusion pump, a suction tube, a diversion tube, and an L-shaped guide block. The L-shaped mounting plate is fixedly mounted on the front end face of a U-shaped support plate, and the second electric cylinder is mounted on the front end face of the L-shaped mounting plate. The telescopic rod of the second electric cylinder passes through the front end face of the L-shaped mounting plate, and the push plate is fixedly connected to the rear end of the telescopic rod of the second electric cylinder. Four transverse guide rods are fixedly connected to the rear end face of the push plate, and the four transverse guide rods are further connected to the rear end face of the push plate. A push plate is fixedly connected to the end of the container. Six inoculation heads are evenly fixedly connected to the push plate. A shunt tube is connected to the inlet of each of the six inoculation heads. An infusion tubing is connected to the inlet of the shunt tube. The other end of the infusion tubing is connected to the outlet of the infusion pump. The infusion pump is mounted on the upper surface of a horizontal support plate. A suction tube is connected to the suction port of the infusion pump. The other end of the suction tube passes through the top of the liquid culture storage tank. Two L-shaped guide blocks are slidably connected to the four transverse guide rods. The two L-shaped guide blocks are fixedly connected to the front end of the U-shaped support plate.

[0009] In at least some embodiments, when the automatic inoculation mechanism is in the inoculation state, the rear ends of the six inoculation heads are respectively inserted into the six mushroom sticks.

[0010] This utility model provides an edible fungi inoculation device, which has the following beneficial effects:

[0011] 1. With the automatic pressing mechanism, when pressing and fixing the mushroom sticks, simply control the extension rod of the first electric cylinder to extend downwards, moving the lower pressure plate downwards in a straight line, so that the lower pressure plate presses on the upper side of six mushroom sticks at the same time, thus quickly fixing the six mushroom sticks. This not only saves time and effort, but also has a better pressing effect compared with manual pressing. Moreover, it can press six mushroom sticks at the same time each time, effectively improving the inoculation efficiency of edible fungi.

[0012] 2. The automatic inoculation mechanism automatically inserts six inoculation heads into six mushroom logs. Then, the infusion pump is activated, transporting the liquid spawn from the liquid spawn storage tank to the six inoculation heads. Finally, the liquid spawn is injected into the six mushroom logs through the six inoculation heads, completing the automatic inoculation process. Throughout the inoculation process, since there is no need for staff to hold the inoculation gun or manually insert the inoculation heads into the mushroom logs, and six mushroom logs can be inoculated simultaneously, the efficiency of edible mushroom inoculation is greatly improved, thus facilitating efficient inoculation of edible mushrooms. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.

[0014] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the scope of the present invention.

[0015] In the attached diagram:

[0016] Figure 1 A structural schematic diagram of the overall structure of this application is shown;

[0017] Figure 2 A schematic diagram of the structure of the left side of this application is shown;

[0018] Figure 3 This diagram illustrates the structure of this application in its disassembled state.

[0019] Figure 4 A schematic diagram of the automatic vaccination mechanism of this application is shown.

[0020] List of reference numerals

[0021] 1. Conveyor; 101. Horizontal support plate; 102. U-shaped support plate; 103. Arc-shaped positioning groove; 104. PLC programmable controller; 105. Ultrasonic proximity sensor;

[0022] 2. Mushroom substrate;

[0023] 3. Automatic clamping mechanism; 301. First electric cylinder; 302. Lower pressure plate; 303. Vertical guide rod;

[0024] 4. Automatic inoculation mechanism; 401. L-shaped mounting plate; 402. Second electric cylinder; 403. Push plate; 404. Horizontal guide rod; 405. Push plate; 406. Inoculation head; 407. Infusion tubing; 408. Infusion pump; 409. Suction tube; 4010. Diverter tube; 4011. L-shaped guide block;

[0025] 5. Liquid microbial culture storage tank. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0027] Example 1: Please refer to Figures 1 to 4 :

[0028] This utility model proposes an edible fungi inoculation device, comprising: a conveyor 1, a horizontal support plate 101 fixedly connected to the frame legs of the conveyor 1, and a liquid spawn storage tank 5 provided on the upper surface of the horizontal support plate 101; twelve spawn sticks 2 are conveyed on the conveyor belt of the conveyor 1, and a U-shaped support plate 102 is fixedly installed on the frame of the conveyor 1, an automatic pressing mechanism 3 is provided on the upper part of the U-shaped support plate 102, and an automatic inoculation mechanism 4 is installed on the front side of the U-shaped support plate 102; the automatic pressing mechanism 3 includes a first electric cylinder 301, a lower pressing plate 302, and a vertical guide rod 303, the first electric cylinder 301 is fixedly installed in the middle of the upper surface of the U-shaped support plate 102, and the telescopic rod of the first electric cylinder 301 passes through the upper surface of the U-shaped support plate 102, and the lower end of the telescopic rod of the first electric cylinder 301 is fixedly connected to the lower pressing plate 302. A vertical guide rod 303 is fixedly connected to each of the four corners of the upper surface of the lower pressure plate 302, penetrating the upper surface of the U-shaped support plate 102, and the vertical guide rod 303 is slidably connected to the upper surface of the U-shaped support plate 102; a PLC programmable controller 104 is installed on the left side of the front end face of the U-shaped support plate 102, and an ultrasonic proximity sensor 105 is set on the left side of the rear side inside the U-shaped support plate 102. The ultrasonic proximity sensor 105 is model DYP-A19-V1.0. The ultrasonic proximity sensor 105 is used to sense the position of the mushroom stick 2 and transmits the data to the PLC programmable controller 104 in real time to control the motor on the conveyor 1 to stop operating, then control the extension rod of the first electric cylinder 301 to extend downward, and then control the extension rod of the second electric cylinder 402 to extend backward, so as to realize automatic pressing and automatic inoculation.

[0029] The outer circumference of the conveyor belt of the conveyor 1 is provided with arc-shaped positioning grooves 103 in an annular array. The arc-shaped positioning grooves 103 are used to position the mushroom sticks 2.

[0030] When the automatic pressing mechanism 3 is in the automatic pressing state, the lower pressing plate 302 presses on the upper side of the six mushroom sticks 2, so that the mushroom sticks 2 are effectively fixed.

[0031] Example 2, based on Example 1, such as Figures 1 to 4As shown, the automatic inoculation mechanism 4 includes an L-shaped mounting plate 401, a second electric cylinder 402, a push plate 403, a transverse guide rod 404, a push plate 405, an inoculation injection head 406, an infusion tubing 407, an infusion pump 408, a suction tube 409, a diversion tube 4010, and an L-shaped guide block 4011. The L-shaped mounting plate 401 is fixedly mounted on the front end face of the U-shaped support plate 102, and the second electric cylinder 402 is mounted on the front end face of the L-shaped mounting plate 401. The telescopic rod of the second electric cylinder 402... A push plate 403 is fixedly connected to the rear end of the telescopic rod of the second electric cylinder 402, which penetrates the front end of the L-shaped mounting plate 401. Four transverse guide rods 404 are fixedly connected to the rear end of the push plate 403, and a push plate 405 is fixedly connected to the rear end of each guide rod. Six inoculation injection heads 406 are evenly fixedly connected to the push plate 405, and a shunt tube 4010 is connected to the inlet of each injection head 406. An infusion tubing 407 is connected to the inlet of the shunt tube 4010. The other end of the infusion tubing 407 is connected to the outlet of the infusion pump 408, and the infusion pump 408 is mounted on the upper surface of the horizontal support plate 101. The suction port of the infusion pump 408 is connected to a suction tube 409, and the other end of the suction tube 409 passes through the top of the liquid culture storage tank 5. Two L-shaped guide blocks 4011 are slidably connected to the four horizontal guide rods 404, and the two L-shaped guide blocks 4011 are fixedly connected to the front end face of the U-shaped support plate 102. When the automatic inoculation mechanism 4 is in the inoculation state... The rear ends of the six inoculation heads 406 are respectively inserted into the six bacterial logs 2; the second electric cylinder 402, the infusion pump 408, the first electric cylinder 301, the ultrasonic proximity sensor 105 and the motor on the conveyor 1 are all electrically connected to the PLC programmable controller 104. The PLC programmable controller 104 can automatically control the operation of the second electric cylinder 402, the infusion pump 408, the first electric cylinder 301 and the motor on the conveyor 1, thereby replacing manual inoculation and realizing automatic inoculation.

[0032] The working principle of this embodiment is as follows: In use, the operator first places six mushroom sticks 2 into the arc-shaped positioning groove 103 on the upper right side of the conveyor belt on the conveyor 1. Then, the motor on the conveyor 1 is started by the PLC programmable controller 104. The six mushroom sticks 2 are then conveyed to the left by the conveyor belt on the conveyor 1. When the six mushroom sticks 2 reach below the lower pressure plate 302, one mushroom stick 2 on the left comes into the sensing area of ​​the ultrasonic proximity sensor 105. The ultrasonic proximity sensor 105 transmits the signal of the presence of the mushroom stick 2 to the PLC programmable controller 104. At this time, the PLC programmable controller 104 controls the motor on the conveyor 1 to stop operating. Then, the PLC programmable controller 104 controls the telescopic rod of the first electric cylinder 301 to extend downward, moving the lower pressure plate 302 downward in a straight line, so that the lower pressure plate 302 presses on the upper side of the six mushroom sticks 2 at the same time, thereby enabling the six mushroom sticks 2 to be quickly fixed.

[0033] Next, the PLC programmable controller 104 controls the telescopic rod of the second electric cylinder 402 to extend backward, moving the push plate 403, the transverse guide rod 404, the top push plate 405, and the six inoculation injection heads 406 backward simultaneously. Then, the six inoculation injection heads 406 are inserted into the six mushroom sticks 2 respectively. Subsequently, the infusion pump 408 is started, so that the liquid inoculum in the liquid inoculum storage tank 5 is transported to the six inoculation injection heads 406. Finally, the liquid inoculum is injected into the six mushroom sticks 2 through the six inoculation injection heads 406, completing the automatic inoculation work.

[0034] The following points should be noted in this article:

[0035] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.

[0036] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0037] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.

Claims

1. A mushroom inoculation apparatus comprising: The utility model provides a kind of automatic inoculation mechanism for liquid bacterial storage barrel, including conveying machine (1), liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) is connected with liquid bacterial storage barrel (5) and automatic inoculation mechanism (4), conveying machine (1) 2. The mushroom inoculation apparatus of claim 1, wherein: ​ 3. The mushroom inoculation apparatus of claim 1, wherein: ​ 4. The mushroom inoculation apparatus of claim 1, wherein: The automatic inoculation mechanism (4) comprises an L-shaped mounting plate (401), a second electric cylinder (402), a push plate (403), four lateral guide rods (404), a push plate (405), six inoculation injection heads (406), a liquid infusion tube (407), a liquid infusion pump (408), a liquid suction tube (409), a shunt pipe (4010) and two L-shaped guide blocks (4011), the L-shaped mounting plate (401) is fixedly installed on the front end surface of the Z-shaped support plate (102), the front end surface of the L-shaped mounting plate (401) is provided with the second electric cylinder (402), the telescopic rod of the second electric cylinder (402) penetrates through the front end surface of the L-shaped mounting plate (401), the rear end of the telescopic rod of the second electric cylinder (402) is fixedly connected with the push plate (403), the rear end surface of the push plate (403) is fixedly connected with the four lateral guide rods (404), the rear ends of the four lateral guide rods (404) are fixedly connected with the push plate (405), the push plate (405) is fixedly connected with the six inoculation injection heads (406) in a uniform manner, the liquid inlets of the six inoculation injection heads (406) are connected with the shunt pipe (4010), the liquid infusion tube (407) is connected with the liquid outlet of the shunt pipe (4010), the other end of the liquid infusion tube (407) is connected with the liquid inlet of the liquid infusion pump (408), the liquid infusion pump (408) is installed on the upper end surface of the horizontal support plate (101), the liquid suction tube (409) is connected with the liquid inlet of the liquid infusion pump (408), and the other end of the liquid suction tube (409) penetrates through the top of the liquid bacterial strain storage barrel (5); the four lateral guide rods (404) are slidably connected with the two L-shaped guide blocks (4011), and the two L-shaped guide blocks (4011) are fixedly connected with the front end surface of the Z-shaped support plate (102).

5. The mushroom inoculation apparatus of claim 4, wherein: When the automatic inoculation mechanism (4) is in the inoculation state, the rear ends of the six inoculation injection heads (406) are respectively inserted into the six bacterial rods (2).