Nutrition supply and conveying equipment for biological catalase decomposition device

By designing an automated biocatalytic enzyme decomposition device for nutrient supply and delivery, the problem of low efficiency in traditional manual feeding has been solved. This enables the timely and quantitative supply of nutrients, improves the system's stability and emergency response capabilities, and reduces operating costs.

CN223760764UActive Publication Date: 2026-01-06ZHEJIANG EDMORE BIOTECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520113603.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2026-01-06
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

Traditional biocatalytic enzyme decomposition devices rely on manual, timed, and quantitative nutrient delivery, which is inefficient and unsafe, especially in emergency situations where rapid response is difficult and poses safety hazards.

Method used

Design a nutrient supply and delivery device for a biocatalytic enzyme decomposition apparatus, including a nutrient solution storage tank, a metering pump, a nutrient solution delivery pipeline, a spray pipeline, a filter, and a control valve group. Through PLC control, it realizes timed and quantitative automated nutrient supply. Combined with a stirrer and a radar level gauge, it ensures uniform mixing and quantitative delivery of the nutrient solution.

Benefits of technology

It improves the efficiency and accuracy of nutrient delivery, reduces reliance on manual operation, lowers operating costs, enhances system stability and emergency response capabilities, and adapts to various environmental temperature and pressure changes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223760764U_ABST
    Figure CN223760764U_ABST
Patent Text Reader

Abstract

The utility model discloses nutrition supply and conveying equipment for a biological catalase decomposition device. The nutrition supply and conveying equipment comprises a nutrient solution storage tank, a metering pump, a nutrient solution conveying pipeline, a nutrient solution supply pipeline, a spraying pipeline, a filter and a regulation and control valve group, the filter is arranged on the nutrient solution conveying pipeline; the regulation and control valve group is arranged on the nutrient solution supply pipeline; a first pressure gauge is arranged on the spraying pipeline, and a second pressure gauge is arranged on a liquid outlet of the metering pump. According to the structural design, dependence on manual operation can be reduced, conveying power is provided by the metering pump, nutrient substances prepared in the nutrient solution storage tank are conveyed into the biological catalase decomposition device through the spraying pipeline, the structural arrangement is reasonable, the putting efficiency and putting precision are improved, operation is more convenient, and the practicability is high. The method has remarkable advantages in the aspects of system stability and operation cost reduction.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to biological catalyst governs VOCs waste gas technical field especially relates to a biological touch enzyme decomposition device nutrient supply conveying equipment. BACKGROUND

[0002] In the traditional chemical industry production process, the chemical catalyst used often produces a large amount of toxic by-products and waste, which causes great burden to the environment, while biological touch enzyme has the characteristics of high efficiency, green, environmental protection, etc. In the catalytic reaction process, no toxic by-products are produced, and it is more friendly to the environment.

[0003] Biological touch enzyme needs to survive in a suitable temperature and PH range, most enzymes live between 20 DEG C-40 DEG C, this temperature range can improve the activity of enzyme, and biological touch enzyme usually shows the best activity under the environmental conditions between PH 6-8. In addition, biological catalyst also needs basic nutritional requirements, the current mode mainly is that a certain amount of nutrient substance is regularly put into biological touch enzyme decomposition device to supplement the nutrients required for the survival of biological enzyme. Nutrient substances include carbon source, nitrogen source, phosphorus source, trace elements, etc. Some biological catalysts may also need specific growth factors or coenzymes to grow normally and play a role, for example, some microorganisms need vitamins, amino acids, nucleotides, etc. as growth factors, and the catalytic activity of some enzymes depends on specific coenzymes, such as NADH, FAD, etc.

[0004] At present, the nutrient substance of biological touch enzyme decomposition device is mainly put in by artificial, that is, artificial regularly and quantitatively put in, which not only increases the treatment cost, but also has the disadvantages of slow speed and low efficiency, especially in emergency or in the environment requiring rapid response, in addition, artificial putting directly contacts bacteria agent or chemical substances, which has the unsafe factor. SUMMARY

[0005] To solve the above technical problems, the utility model provides. In order to have a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. This part is not a general review, nor does it determine the key / important constituent elements or delineate the scope of protection of these embodiments. The only purpose is to present some concepts in a simple form as a prelude to the detailed description that follows.

[0006] The utility model adopts the following technical scheme:

[0007] A nutrient supply and delivery device for a biocatalytic enzyme decomposition apparatus is provided, comprising: a nutrient solution storage tank, a metering pump, a nutrient solution delivery pipeline, a nutrient solution supply pipeline, a spray pipeline, a filter, and a control valve assembly; the nutrient solution storage tank is connected to the inlet of the metering pump via the nutrient solution delivery pipeline, and the filter is installed on the nutrient solution delivery pipeline; the outlet of the metering pump is connected to one end of the nutrient solution supply pipeline, the other end of the nutrient solution supply pipeline is connected to the spray pipeline, and the control valve assembly is installed on the nutrient solution supply pipeline; a first pressure gauge is installed on the spray pipeline, and a second pressure gauge is installed on the outlet of the metering pump.

[0008] Furthermore, the biological enzyme decomposition device for nutrient supply and delivery also includes a stirrer and a radar level gauge, both of which are located on top of the nutrient solution storage tank.

[0009] Furthermore, the nutrient supply and delivery equipment of the biocatalytic enzyme decomposition device further includes: a return pipe; one end of the return pipe is connected to the nutrient solution supply pipe, the other end of the return pipe is connected to the return inlet of the nutrient solution storage tank, and the point where the return pipe is connected to the nutrient solution supply pipe is located behind the control valve group.

[0010] Furthermore, the biological catalytic enzyme decomposition device for nutrient supply and delivery further includes: a tank vent pipe, which is disposed on the top of the nutrient solution storage tank, and the top end of the tank vent pipe is bent downward so that the top end of the tank vent pipe faces the ground.

[0011] Furthermore, the biological catalytic enzyme decomposition device nutrient supply and delivery equipment further includes: a PLC; the radar level gauge, the first pressure gauge, and the second pressure gauge are connected to the data input terminal of the PLC; and the control valve group, the stirrer, and the metering pump are connected to the control output terminal of the PLC.

[0012] Furthermore, the control valve group includes a first valve, a second valve, and a third valve; the nutrient solution supply pipeline includes a main pipeline and parallel auxiliary pipelines, the first valve is installed on the auxiliary pipeline, and the second valve and the third valve are both installed on the main pipeline.

[0013] Furthermore, the nutrient supply and delivery equipment of the biocatalytic enzyme decomposition device further includes: a heat exchanger, which is disposed between the nutrient solution supply pipeline and the metering pump, wherein the refrigerant inlet of the heat exchanger is connected to the liquid outlet of the metering pump, and the refrigerant outlet of the heat exchanger is connected to the main pipeline.

[0014] Furthermore, the first pressure gauge and the second pressure gauge are made of 1.6 grade stainless steel, and the measuring range is 1.5-3 times the working pressure, and the working temperature range is -20℃ to 70℃.

[0015] Furthermore, the stirring rod of the stirrer is made of 304 stainless steel or 316L stainless steel, and the ratio of the width d of the stirrer blade to the diameter D of the nutrient solution storage tank satisfies: 0.35≤d / D≤0.8.

[0016] Furthermore, the metering pump is a vertical diaphragm pump, and the main body is made of 316L stainless steel; the filter is a pipeline Y-type filter, which is threadedly connected to the nutrient solution delivery pipeline, and the filter is made of 316L stainless steel with a filter screen filtration accuracy of 50-100μm.

[0017] The beneficial effects of this utility model are as follows: The structural design of this application can reduce the reliance on manual operation. The metering pump provides the conveying power and transports the prepared nutrients in the nutrient solution storage tank to the biological enzyme decomposition device through the spray pipe. The structure is reasonably arranged, which improves the efficiency and accuracy of the dispensing and makes the operation more convenient. It has significant advantages in terms of system stability and reduced operating costs. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of a biological enzyme decomposition device and nutrient supply and delivery equipment according to this utility model. Detailed Implementation

[0020] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings. It should be understood that the described embodiments are merely some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0021] like Figure 1As shown in some illustrative embodiments, a nutrient supply and delivery device for a biocatalytic enzyme decomposition apparatus is provided. This device sprays appropriate amounts of nutrients onto the bio-enzyme at regular intervals and in quantitative quantities to supplement the nutrients required for the bio-enzyme's survival, thereby increasing its lifespan and quantity, and creating ideal environmental conditions for the survival and reproduction of the bio-enzyme. The nutrient supply and delivery device in this embodiment specifically includes: a nutrient solution storage tank 1, a metering pump 2, a nutrient solution delivery pipeline 3, a nutrient solution supply pipeline 4, a spray pipeline 5, a filter 6, a control valve assembly, a stirrer 7, a radar level gauge 8, a return pipeline 9, a tank venting pipe 10, a PLC, and a heat exchanger 11.

[0022] Nutrient solution storage tank 1 is used for the preparation of nutrients. Materials are added in batches through the inlet of nutrient solution storage tank 1. Each batch is added only after the previous batch has completely dissolved. Before adding any more materials, a certain amount of softened water must be present in nutrient solution storage tank 1, and the agitator 7 must be turned on. After all materials have been added, the agitator 7 continues to agitate for 1-2 hours to ensure complete dissolution of the nutrients, until no solid particles remain in nutrient solution storage tank 1.

[0023] A stirrer 7 is installed at the top of the nutrient solution storage tank 1 to stir the substances inside the tank, ensuring uniform mixing of the nutrient solution. To meet the demands of actual working conditions, the motor power of the stirrer 7 must be sufficient to ensure effective flow of the liquid inside the tank driven by the impeller. Specifically, the motor power is determined by considering factors such as the characteristics of the material being stirred, the size of the container, the type of stirrer, and the stirring speed. Furthermore, considering the chemical properties of the nutrient solution, the impeller material of the stirrer 7 should be selected from materials with good corrosion resistance to ensure that the stirrer will not be damaged by corrosion during long-term use.

[0024] The stirring rod of the agitator 7 is made of 304 or 316L stainless steel to ensure the corrosion resistance of the parts in contact with the liquid and to ensure that the stirring rod will not corrode even under long-term contact with the nutrient solution. The ratio of the blade width d of the agitator 7 to the diameter D of the nutrient solution storage tank 1 satisfies the condition: 0.35 ≤ d / D ≤ 0.8. This ratio range ensures that the blade size provides sufficient stirring area while ensuring that the liquid forms an effective flow pattern in the tank, making it more suitable for the efficient preparation of nutrients.

[0025] A radar level gauge 8 is installed on top of the nutrient solution storage tank 1 to detect the liquid level inside the tank, preventing the liquid level from being too low and affecting the delivery of the nutrient solution. The radar level gauge 8 is preferably installed using a flange connection, and its placement should consider the space required for future maintenance. This embodiment uses a guided wave radar level gauge, which has a strong ability to suppress steam and foam, and can accurately measure the liquid level even in complex environments with steam or foam. Guided wave radar level gauges are suitable for media with low dielectric constants, low viscosity, and low adhesion, making them ideal for measuring the liquid level of nutrient solutions. The accuracy of the guided wave radar level gauge is selected as 0.5 class. Since only the tank liquid level is detected, the accuracy can be appropriately reduced to ensure functionality while lowering equipment costs.

[0026] The vent pipe 10 is located on the top of the nutrient solution storage tank 1, and the top end of the vent pipe 10 is bent downward so that the top end of the vent pipe 10 faces the ground. This can prevent injury to nearby personnel during the venting operation and reduce the risk of foreign objects entering the tank.

[0027] The nutrient solution storage tank 1 is connected to the inlet of the metering pump 2 via the nutrient solution delivery pipe 3. The outlet of the metering pump 2 is connected to one end of the nutrient solution supply pipe 4, and the other end of the nutrient solution supply pipe 4 is connected to the spray pipe 5. After the metering pump 2 is started, the nutrients stored in the nutrient solution storage tank 1 enter the nutrient solution delivery pipe 3, and then are delivered to the spray pipe 5 via the nutrient solution supply pipe 4. The spray pipe 5 is equipped with a spraying device to evenly spray the nutrient solution into the biocatalytic enzyme decomposition device.

[0028] Metering pump 2 is a vertically designed diaphragm pump. This vertical design effectively handles solid particles in the nutrient solution. Due to its structural characteristics, the diaphragm pump will not clog due to the presence of solid particles, ensuring normal operation. Furthermore, the main structural material of metering pump 2 is 316L stainless steel, which has excellent corrosion resistance, thus extending the pump's service life. Simultaneously, the materials selected for the pump's flow-through components must be compatible with the physical and chemical properties of the pumped liquid to maintain stable operation and extend its service life.

[0029] Filter 6 is installed on the nutrient solution delivery pipeline 3. Its main function is to filter the liquid before it enters the metering pump 2 to remove any solid particles that may be present. Filter 6 is a pipeline Y-type filter, which facilitates liquid flow and effectively intercepts solid particles. Filter 6 is threadedly connected to the nutrient solution delivery pipeline 3, making installation and removal quick and easy. Filter 6 is made of 316L stainless steel, ensuring good corrosion resistance and suitability for environments with prolonged contact with nutrient solution. The filter screen of filter 6 has a filtration accuracy of 50-100μm, which can intercept large solid particles and prevent them from depositing inside the pipeline.

[0030] A first pressure gauge 51 is installed on the spray pipe 5 to monitor the pressure in the spray pipe and ensure that the spraying pressure of the nutrient solution is appropriate. A second pressure gauge 21 is installed on the outlet of the metering pump 2 to detect the outlet pressure of the metering pump 2 and prevent the pump body from becoming blocked and pressure buildup, which could cause damage to the pump body.

[0031] The first pressure gauge 51 and the second pressure gauge 21 are made of 1.6 grade stainless steel, featuring high measurement accuracy and good corrosion resistance, making them suitable for use in various environmental conditions. The measuring range of the first pressure gauge 51 and the second pressure gauge 21 is 1.5-3 times the working pressure, ensuring measurement accuracy while avoiding measurement over-limits due to pressure fluctuations. The operating temperature range of the first pressure gauge 51 and the second pressure gauge 21 is -20℃ to 70℃, adapting to a wide range of temperature variations and ensuring normal operation under different ambient temperatures. The first pressure gauge 51 and the second pressure gauge 21 are connected by flanges, with flange standards conforming to HG / T20592 B series, PN2.5.

[0032] A control valve assembly is installed on the nutrient solution supply pipeline 4. The nutrient solution supply pipeline 4 includes a main pipeline 401 and an auxiliary pipeline 402 arranged in parallel, which are interconnected and can simultaneously deliver nutrient solution, meaning that the nutrient solution can flow in both pipelines at the same time. The control valve assembly includes: a first valve 101, a second valve 102, and a third valve 103. The first valve 101 is installed on the auxiliary pipeline 402, while the second valve 102 and the third valve 103 are both installed on the main pipeline 401.

[0033] By adjusting the first valve 101, the flow rate of the nutrient solution in the auxiliary pipeline 402 can be controlled, thereby achieving fine adjustment of the overall delivery flow rate. The second valve 102 and the third valve 103 allow for rapid on / off operation on the main pipeline 401, facilitating quick shut-off or restoration of the nutrient solution supply during maintenance or emergencies. The parallel design of the main pipeline 401 and the auxiliary pipeline 402 improves the system's flexibility and reliability; when one pipeline requires cleaning or maintenance, the corresponding valve can be closed while the other pipeline continues to operate, ensuring a continuous supply of nutrient solution. Simultaneously, by properly adjusting the valves, the pressure in the two pipelines can be balanced, preventing pipeline damage or nutrient solution leakage due to pressure differences.

[0034] A heat exchanger 11 is installed between the nutrient solution supply pipeline 4 and the metering pump 2. The refrigerant inlet of the heat exchanger 11 is connected to the liquid outlet of the metering pump 2, and the refrigerant outlet of the heat exchanger 11 is connected to the main pipeline 401. The heat exchanger 11 controls the temperature of the nutrient solution, ensuring that it is supplied to the biocatalyst decomposition device at a suitable temperature. The heat exchanger 11 heats the nutrient solution as needed. A suitable temperature can optimize the activity of the biocatalyst, thereby improving the efficiency of the biodecomposition process.

[0035] One end of the return pipe 9 is connected to the nutrient solution supply pipe 4, and the other end of the return pipe 9 is connected to the return inlet of the nutrient solution storage tank 1. The point where the return pipe 9 is connected to the nutrient solution supply pipe 4 is located behind the control valve group.

[0036] The return pipe 9 connects the nutrient solution supply pipe 4 and the nutrient solution storage tank 1. By adjusting the flow rate in the return pipe 9, the amount of nutrient solution entering the bio-catalyst decomposition device can be controlled, allowing for adjustments to the supply based on actual needs and ensuring the bio-catalyst decomposition device receives an appropriate amount of nutrient solution. In the event of an emergency in the bio-catalyst decomposition device, the valve of the return pipe 9 can be closed to quickly stop the spraying of nutrient solution into the device without stopping the pump, thus improving the system's emergency response capability. The return pipe 9 also allows the liquid in the nutrient solution storage tank 1 to circulate, preventing the deposition and crystallization of solid particles in the nutrient solution, maintaining the uniformity and fluidity of the nutrient solution, and contributing to the stable operation of the system.

[0037] The radar level gauge 8, the first pressure gauge 51, and the second pressure gauge 21 are connected to the data input terminal of the PLC, and the control valve group, the agitator 7, and the metering pump 2 are connected to the control output terminal of the PLC.

[0038] Radar level gauge 8 measures the liquid level in nutrient solution storage tank 1 and transmits the data to the PLC. The PLC can control the start and stop of metering pump 2 based on the liquid level information to ensure that the supply of nutrient solution matches the demand. First pressure gauge 51 and second pressure gauge 21 monitor the pressure in the system. The pressure data is sent to the PLC to adjust the operating status of the metering pump or regulate the valve group according to pressure changes, maintaining stable system operation. By setting the start frequency of metering pump 2, nutrient solution can be periodically sprayed into the biocatalytic enzyme decomposition device, providing stable and necessary nutrients to the biocatalysts and supporting their continuous biodecomposition.

[0039] The equipment features a compact structure that makes efficient use of space, making it suitable for the layout characteristics of skid-mounted equipment and facilitating installation and maintenance. The entire system can be installed within a 1500mm × 800mm area, improving space utilization and making it particularly suitable for environments with limited space.

[0040] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A biological enzyme decomposition device nutrient supply delivery apparatus characterized by comprising: The application relates to a nutrient solution supply device, which comprises the following components: a nutrient solution storage tank, a metering pump, a nutrient solution conveying pipeline, a nutrient solution supply pipeline, a spraying pipeline, a filter and a control valve group; the nutrient solution storage tank is connected with the liquid inlet of the metering pump through the nutrient solution conveying pipeline, and the filter is arranged on the nutrient solution conveying pipeline; the liquid outlet of the metering pump is connected with one end of the nutrient solution supply pipeline, the other end of the nutrient solution supply pipeline is connected with the spraying pipeline, and the control valve group is arranged on the nutrient solution supply pipeline; a first pressure gauge is arranged on the spraying pipeline, and a second pressure gauge is arranged on the liquid outlet of the metering pump. The application further comprises the following components:

2. The apparatus according to claim 1, wherein a stirrer and a radar liquid level meter, which are arranged on the top of the nutrient solution storage tank. The application further comprises the following components:

3. The apparatus according to claim 2, wherein a backflow pipeline; one end of the backflow pipeline is connected with the nutrient solution supply pipeline, the other end of the backflow pipeline is connected with the backflow filling port of the nutrient solution storage tank, and the position point, at which the backflow pipeline is connected with the nutrient solution supply pipeline, is located behind the control valve group. The application further comprises the following components:

4. The apparatus according to claim 3, wherein a tank emptying pipeline, which is arranged on the top of the nutrient solution storage tank, and the top end of the tank emptying pipeline is bent downward so that the top end port of the tank emptying pipeline faces the ground. The application further comprises the following components:

5. The apparatus according to claim 4, wherein a PLC; the radar liquid level meter, the first pressure gauge and the second pressure gauge are connected with the data input end of the PLC, and the control valve group, the stirrer and the metering pump are connected with the control output end of the PLC. The control valve group comprises a first valve, a second valve and a third valve; the nutrient solution supply pipeline comprises a main pipeline and a parallelly arranged auxiliary pipeline, the first valve is arranged on the auxiliary pipeline, and the second valve and the third valve are arranged on the main pipeline.

6. The apparatus according to claim 5, wherein the apparatus is characterized by: The application further comprises the following components:

7. The apparatus according to claim 6, wherein the apparatus is characterized by: a heat exchanger, which is arranged between the nutrient solution supply pipeline and the metering pump, the coolant inlet of the heat exchanger is connected with the liquid outlet of the metering pump, and the coolant outlet of the heat exchanger is connected with the main pipeline. The first pressure gauge and the second pressure gauge adopt 1.6-grade stainless steel pressure gauges, the range of which is 1.5-3 times of the working pressure, and the working temperature range is -20 DEG C to 70 DEG C.

8. The apparatus according to claim 7, wherein the apparatus is characterized by: The stirring rod of the stirrer adopts 304 stainless steel or 316L stainless steel, and the ratio of the paddle width d of the stirrer to the diameter D of the nutrient solution storage tank satisfies the following formula: 0.35 <= d / D <= 0.

8.

9. The apparatus according to claim 8, wherein the apparatus is characterized by: The metering pump adopts a vertical diaphragm pump, and the main body material adopts 316L stainless steel; the filter adopts a pipeline type Y filter, the filter is screw-connected with the nutrient solution conveying pipeline, the filter adopts 316L stainless steel, and the filter screen filtering precision is 50-100 mu m.

10. The apparatus according to claim 9, wherein the apparatus is characterized by: ​