Feed mixing anti-condensation device
By combining a rotating rod agitator and a vibrating feed component in the feed mixing device, the problems of uneven feed mixing and agglomeration are solved, achieving a highly efficient anti-agglomeration effect and ensuring the uniformity and storage stability of the feed.
Patent Information
- Application Number
- CN202520173754.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-26
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-26
AI Technical Summary
Uneven mixing or clumping can easily occur during feed mixing, resulting in poor feed quality and clumping during storage.
The device includes a mixing tank and a vibrating component. The mixing tank is equipped with a rotating rod and a spiral blade for stirring. Combined with a downward inclined distribution plate, it achieves upper and lower layer circulation mixing. At the same time, the vibrating component causes the mixing tank to vibrate up and down. The alternating action of the arc-shaped jumping block and rollers makes the mixing tank jump continuously, enhancing the mixing effect.
It effectively separates coagulated feed, improves mixing uniformity, reduces the risk of feed coagulation, and ensures storage stability.
Smart Images
Figure CN223760868U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of feed mixing technology, and in particular to a feed mixing anti-caking device. Background Technology
[0002] Lambs and calves can start eating feed 10 days after birth. Young animal feed needs to be carefully formulated. During feed formulation, mixing equipment is usually used to mix various raw materials, such as soybean meal, DDSG, and vitamins. However, there is a risk of uneven mixing or feed agglomeration during mixing, which can lead to poor feed quality or more serious clumping during subsequent storage.
[0003] Therefore, it is necessary to provide a new feed mixing anti-coagulation device to solve the above-mentioned technical problems. Summary of the Invention
[0004] To solve the above-mentioned technical problems, this utility model provides a feed mixing anti-caking device.
[0005] The feed mixing anti-caking device provided by this utility model includes:
[0006] support platform, and
[0007] A mixing tank is installed on the support platform, and a mixing component for mixing feed is installed inside the mixing tank. A vibrating component for driving the mixing tank to vibrate up and down is also installed on the support platform.
[0008] The mixing component includes a return cylinder, which is fixedly suspended on the inner top wall of the mixing tank. A rotating rod is installed in the return cylinder and is rotatably connected. A spiral blade is fixedly sleeved on the rotating rod. The bottom of the rotating rod extends out of the bottom opening of the return cylinder and is fixedly installed with multiple annularly distributed curved stirring rods. Multiple downwardly inclined distributing discs with increasing diameters are fixedly sleeved on the cylinder wall near the top of the return cylinder. Multiple annularly distributed discharge ports are opened on the return cylinder above the uppermost downwardly inclined distributing disc.
[0009] The vibrating component includes a rotating disk, which is rotatably mounted below the support platform. Multiple arc-shaped jumping blocks are fixedly installed on the rotating disk. Multiple centrally connected components are also installed on the rotating disk and are used to connect the mixing tank. The centrally connected components drive the mixing tank to vibrate up and down along the support platform.
[0010] Preferably, the connecting component includes a support rod, the bottom of which is mounted with a rotatable connecting roller via a bracket, and the head of the support rod passes through a through hole in the support platform and is fixedly fitted with a rod cap, the rod cap being fixedly connected to the bottom of the mixing tank, and a spring is sleeved on the support rod, one end of which is fixedly connected to the lower surface of the rod cap, and the other end of which is fixedly connected to the upper surface of the support platform.
[0011] Preferably, a rotating ring is fixedly installed on the lower surface of the rotating disk, and multiple annularly distributed columns are fixedly installed on the lower surface of the rotating ring. Multiple support frames are fixedly installed at the bottom of the support platform, and a lower platform plate is fixedly mounted between the support frames. The columns are fixedly installed on the lower platform plate at the bottom of the support platform, and a rotating motor for driving the lower disk surface to rotate is fixedly installed on the lower platform plate.
[0012] Preferably, the multiple circularly distributed arc-shaped jumping blocks and the rotating disk are coaxially arranged to form a circular track, and the rollers are located on the circular track. The arc-shaped jumping blocks have a sloping surface at one end along the counterclockwise direction of the rotating disk.
[0013] Preferably, the mixing tank is equipped with a servo motor for driving the rotating rod to rotate.
[0014] Preferably, each of the curved stirring rods is fixedly installed with multiple heating rods that are equidistantly distributed vertically.
[0015] Preferably, the lower tank of the mixing tank has a contracting funnel-shaped structure.
[0016] Preferably, a feed hopper is installed on the top of the mixing tank, and an electromagnetic discharge valve is fixedly installed on the bottom of the mixing tank.
[0017] Compared with related technologies, the feed mixing anti-caking device provided by this utility model has the following beneficial effects:
[0018] 1. This utility model uses a servo motor to stir and mix the feed, while the spiral blades on the rotating rod can spirally feed the mixed feed at the bottom of the mixing tank, causing it to rise to the top of the return cylinder and disperse outward from the discharge port. As the mixed feed continuously rolls down from the inclined distribution discs of different diameters, the feed in the mixing tank is continuously stirred and mixed while also circulating between the upper and lower layers, greatly improving the feed's smoothness. Some of the coagulated feed continuously rolls down along the inclined distribution discs, and as the coagulated feed rolls onto the inclined distribution discs, it collides with them, thus effectively separating the coagulated feed.
[0019] 2. When the rotating motor is turned on, the rollers alternately slide up and down the arc-shaped jumping block, causing the mixing tank to jump continuously on the support platform. As a result, the mixed feed in the mixing tank will continuously vibrate. In conjunction with the mixing components, the partially coagulated feed will jump and scatter while being stirred, further reducing the anti-coagulation effect during feed mixing. Attached Figure Description
[0020] Figure 1 A schematic diagram of a preferred embodiment of the feed mixing anti-caking device provided by this utility model;
[0021] Figure 2 for Figure 1 A cross-sectional view of the mixing tank shown.
[0022] Figure 3 for Figure 2 The diagram shows the structure of the vibrating material component.
[0023] Figure 4 for Figure 1 The diagram shows the structure of the support platform.
[0024] Figure 5 for Figure 4 One of the structural schematic diagrams of the vibrating material component shown.
[0025] Figure 6 for Figure 4 The second schematic diagram of the vibrating material component is shown.
[0026] The following components are labeled in the diagram: 1. Support platform; 11. Support frame; 12. Lower platform; 2. Mixing tank; 21. Feed hopper; 22. Electromagnetic discharge valve; 3. Vibrating component; 31. Rotating disc; 32. Arc-shaped jumping block; 321. Sloping surface; 33. Connecting assembly; 331. Support rod; 332. Roller; 333. Rod cap; 334. Spring; 34. Rotating ring; 35. Column; 36. Rotating motor; 4. Mixing component; 41. Return cylinder; 41a. Discharge port; 42. Rotating rod; 43. Spiral blade; 44. Downward inclined distribution plate; 45. Curved stirring rod; 46. Heating rod; 47. Servo motor. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0028] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0029] Please see Figures 1 to 6 The present invention provides a feed mixing anti-caking device, which includes a support platform 1, a mixing tank 2, a vibrating component 3, and a mixing component 4.
[0030] In the embodiments of this utility model, please refer to Figures 1 to 6 A mixing tank 2 is installed on the support platform 1. The lower tank of the mixing tank 2 has a shrinking funnel-shaped structure. A feed hopper 21 is installed on the top of the mixing tank 2, and an electromagnetic discharge valve 22 is fixedly installed on the bottom of the mixing tank 2. A mixing component 4 for mixing feed is installed inside the mixing tank 2.
[0031] The mixing component 4 includes a return cylinder 41, which is fixedly suspended on the inner top wall of the mixing tank 2. A rotating rod 42 is rotatably connected in the return cylinder 41. A spiral blade 43 is fixedly sleeved on the rotating rod 42. A servo motor 47 for driving the rotating rod 42 to rotate is installed on the mixing tank 2. The bottom of the rotating rod 42 extends out of the bottom opening of the return cylinder 41 and is fixedly installed with multiple annularly distributed curved stirring rods 45. Multiple downwardly inclined distributing discs 44 with increasing disc diameter are fixedly sleeved on the cylinder wall near the top of the return cylinder 41. Multiple annularly distributed discharge ports 41a are opened on the return cylinder 41 above the uppermost downwardly inclined distributing disc 44.
[0032] It should be noted that: when various feed ingredients are fed from the feed hopper 21 into the mixing tank 2, the servo motor 47 is activated to drive the rotating rod 42 to rotate. The curved stirring rod 45 on the rotating rod 42 then mixes the feed located between the mixing tank 2 and the return cylinder 41. Because the lower tank of the mixing tank 2 has a contracting funnel-shaped structure, the mixed feed collects at the bottom opening of the return cylinder 41. As the rotating rod 42 rotates, the spiral blades 43 on the rotating rod 42 spirally feed the mixed feed at the bottom of the mixing tank 2, causing it to rise to the top of the return cylinder 41 and exit through the discharge outlet. The feed is dispersed outward from the outlet 41a, and the feed overflowing from the outlet 41a falls back into the cavity between the mixing tank 2 and the return cylinder 41 by multiple downward inclined distribution discs 44. At this time, as the mixed feed continuously rolls down from the downward inclined distribution discs 44 of different diameters, the feed in the mixing tank 2 is continuously stirred and mixed while also circulating and mixing between the upper and lower layers, which greatly improves the mildness of the feed. Some of the coagulated feed continuously rolls down along the downward inclined distribution discs 44, and the coagulated feed collides with the downward inclined distribution discs 44 as it rolls down, thus effectively separating the coagulated feed.
[0033] Furthermore, each curved stirring rod 45 is fixedly equipped with multiple heating rods 46 distributed equidistantly at both ends. If the raw material has a high moisture content, the heating rods 46 are turned on. Thus, the heating rods 46 heat and dehumidify the feed while stirring it with the curved stirring rods 45, thereby reducing the problem of feed coagulation. In addition, to further reduce the coagulation problem, an appropriate amount of anti-caking agent, such as diatomaceous earth or bentonite, can be added during the feed mixing process to reduce friction and adhesion between feed particles.
[0034] In the embodiments of this utility model, please refer to Figures 1 to 6 The support platform 1 is also equipped with a vibrating component 3 for driving the mixing tank 2 to vibrate up and down. The vibrating component 3 includes a rotating disk 31, which is rotatably installed below the support platform 1. Specifically, a rotating ring 34 is fixedly installed on the lower surface of the rotating disk 31, and multiple annularly distributed columns 35 are fixedly installed on the lower surface of the rotating ring 34. Multiple support frames 11 are fixedly installed at the bottom of the support platform 1, and a lower platform plate 12 is fixedly mounted between the support frames 11. The columns 35 are fixedly installed on the lower platform plate 12 at the bottom of the support platform 1, and a rotating motor 36 for driving the lower disk surface to rotate is fixedly installed on the lower platform plate 12.
[0035] Multiple circularly distributed arc-shaped jumping blocks 32 are fixedly installed on the rotating disk 31. Multiple circularly distributed central connecting components 33 for connecting the mixing tank 2 are also installed on the rotating disk 31. The central connecting components 33 drive the mixing tank 2 to vibrate up and down along the support platform 1. The central connecting component 33 includes a support rod 331. The bottom of the support rod 331 is mounted with a rotating connecting roller 332 through a bracket. The rod head of the support rod 331 passes through a through hole opened in the support platform 1 and is fixedly installed with a rod cap 333. The rod cap 333 is fixedly connected to the bottom of the mixing tank 2. A spring 334 is sleeved on the support rod 331. One end of the spring 334 is fixedly connected to the lower surface of the rod cap 333, and the other end of the spring 334 is fixedly connected to the upper surface of the support platform 1.
[0036] It should be noted that: when the mixing component 4 mixes the feed, the rotating motor 36 is turned on, so the rotating disk 31 drives the arc-shaped jumping block 32 to rotate counterclockwise. Therefore, when the arc-shaped jumping block 32 rotates to the roller 332, the slope surface 321 gradually touches the roller 332, so the support rod 331 on the roller 332 pushes the mixing tank 2. At this time, the spring 334 is stretched, and the arc-shaped jumping block 32 rotates away from the roller 332 and is misaligned with the roller 332. Then the roller 332 falls onto the circular track, and the spring 334 is compressed.
[0037] As the roller 332 alternately slides up and down the arc-shaped jumping block 32, the mixing tank 2 bounces continuously on the support platform 1. As a result, the mixed feed in the mixing tank 2 vibrates continuously. In conjunction with the mixing component 4, the partially coagulated feed is driven to bounce and scatter while being stirred, further reducing the anti-coagulation effect during feed mixing.
[0038] Furthermore, multiple circularly distributed arc-shaped jumping blocks 32 and the rotating disk 31 are coaxially arranged to form a circular track, and the roller 332 sits on the circular track. The arc-shaped jumping block 32 is provided with a slope 321 at one end of the rotating disk 31 in the counterclockwise direction. The slope 321 facilitates the roller 332 to slide along the slope 321 to the top of the arc-shaped jumping block 32.
[0039] The working principle of the feed mixing anti-caking device provided by this utility model is as follows:
[0040] Various feed ingredients are fed from the feed hopper 21 into the mixing tank 2. At this time, the servo motor 47 is turned on to drive the rotating rod 42 to rotate. The curved stirring rod 45 on the rotating rod 42 can stir and mix the feed located between the mixing tank 2 and the return cylinder 41. Since the lower tank of the mixing tank 2 has a contracting funnel-shaped structure, the mixed feed gathers at the bottom opening of the return cylinder 41. At this time, as the rotating rod 42 rotates, the spiral blades 43 on the rotating rod 42 can spirally feed the mixed feed at the bottom of the mixing tank 2, causing it to rise to the top of the return cylinder 41 and exit from the discharge port 41a. The feed is dispersed outwards, and the feed overflowing from the discharge port 41a falls back into the cavity between the mixing tank 2 and the return cylinder 41 by multiple downward inclined distribution discs 44. At this time, as the mixed feed continuously rolls down from the downward inclined distribution discs 44 of different diameters, the feed in the mixing tank 2 is continuously stirred and mixed while also circulating and mixing between the upper and lower layers, which greatly improves the mildness of the feed. Meanwhile, some of the coagulated feed continuously rolls down along the downward inclined distribution discs 44. As the coagulated feed rolls onto the downward inclined distribution discs 44, it collides with the downward inclined distribution discs 44, thus effectively separating the coagulated feed.
[0041] While the mixing component 4 is mixing the feed, the rotating motor 36 is turned on, causing the rotating disk 31 to drive the arc-shaped jumping block 32 to rotate counterclockwise. When the arc-shaped jumping block 32 rotates to the roller 332, the slope surface 321 gradually touches the roller 332, and the support rod 331 on the roller 332 pushes the mixing tank 2 upward. At this time, the spring 334 is stretched, and the arc-shaped jumping block 32 rotates away from the roller 332 and is misaligned with the roller 332. Then the roller 332 falls onto the circular track, and the spring 334 is compressed. As the roller 332 slides up and down the arc-shaped jumping block 32 alternately, the mixing tank 2 can jump continuously on the support platform 1. Therefore, the mixed feed in the mixing tank 2 will also vibrate continuously. In conjunction with the mixing component 4, the partially coagulated feed will jump and scatter while being stirred, further reducing the anti-coagulation effect during feed mixing.
[0042] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.
[0043] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A feed mixing anti-caking device, characterized by, Include: The bearing table (1), and The mixing tank (2) is installed on the bearing table (1), and the mixing component (4) for stirring feed for mixing is installed in the mixing tank (2), and the vibrating component (3) for driving the mixing tank (2) to vibrate up and down is also installed on the bearing table (1); The mixing component (4) includes a return cylinder (41), the return cylinder (41) is fixed and hoisted on the inner top wall of the mixing tank (2), and the rotating rod (42) is installed in the return cylinder (41), the rotating rod (42) is fixed and sleeved with helical blade (43), and the bottom of the rotating rod (42) extends out of the bottom opening of the return cylinder (41) and is fixedly installed with a plurality of annularly distributed curved stirring rods (45), the cylinder wall near the top of the return cylinder (41) is fixedly sleeved with a plurality of downwardly distributed and disc diameter increasing downward inclined distribution discs (44), and a plurality of annularly distributed discharge ports (41a) are formed in the return cylinder (41) above the uppermost layer of the downward inclined distribution disc (44). The vibrating component (3) includes a rotating disc (31), the rotating disc (31) is rotatably installed below the bearing table (1), and a plurality of annularly distributed arc-shaped take-off blocks (32) are fixedly installed on the rotating disc (31), a plurality of annularly distributed middle connecting assemblies (33) for connecting the mixing tank (2) are also installed on the rotating disc (31), and the mixing tank (2) is driven to vibrate up and down along the bearing table (1) through the middle connecting assembly (33).
2. The feed mixing anti-condensation device according to claim 1, characterized in that, The middle connecting assembly (33) includes a support rod (331), the bottom of the support rod (331) is installed with a rotating connecting roller (332) through a support, and the rod head of the support rod (331) penetrates through the through hole formed in the bearing table (1) and is fixedly installed with a rod cap (333), the rod cap (333) is fixedly connected with the bottom of the mixing tank (2), and a spring (334) is sleeved on the support rod (331), one end of the spring (334) is fixedly connected with the lower surface of the rod cap (333), and the other end of the spring (334) is fixedly connected with the upper table surface of the bearing table (1).
3. The feed mixing anti-settling device according to claim 2, wherein The lower disc surface of the rotating disc (31) is fixedly installed with a rotating ring (34), a plurality of annularly distributed stand columns (35) are fixedly installed on the lower ring surface of the rotating ring (34), a plurality of support frames (11) are fixedly installed on the bottom of the bearing table (1), a lower table plate (12) is fixedly arranged between the support frames (11), the stand columns (35) are fixedly installed on the lower table plate (12) arranged on the bottom of the bearing table (1), and a rotating motor (36) for driving the lower disc surface to rotate is fixedly installed on the lower table plate (12).
4. The feed mixing anti-settling device according to claim 3, wherein A plurality of annularly distributed arc-shaped take-off blocks (32) and the disc surface of the rotating disc (31) coaxially arranged constitute a circular track, and the roller (332) is located on the circular track, and the arc-shaped take-off block (32) is provided with a slope portion (321) at one end in the counterclockwise direction of the rotating disc (31).
5. The feed mixing anti-settling device according to claim 1, wherein The mixing tank (2) is installed with a servo motor (47) for driving the rotating rod (42) to rotate.
6. The feed mixing anti-condensation device according to claim 5, characterized in that A plurality of heating rods (46) are fixedly installed on each of the curved stirring rods (45) and are distributed equidistantly in up-down direction.
7. The feed mixing anti-settling device of claim 1, wherein, The lower tank body of the mixing tank (2) is in a shrink funnel structure.
8. The feed mixing anti-condensation device according to claim 7, characterized in that A feeding hopper (21) is installed on the top of the mixing tank (2), and an electromagnetic discharge valve (22) is fixedly installed on the bottom of the mixing tank (2).