Uniform mixing granulator for sintered flux materials

By designing a uniform mixing and granulation machine for sintered flux materials, and utilizing gear meshing and liquid guiding hole structures, the problems of uneven material mixing and low granulation efficiency were solved, resulting in more efficient granulation and more stable product quality.

CN223760949UActive Publication Date: 2026-01-06THE LINCOLN ELECTRIC HELI ZHENGZHOU WELDING MATERIALS
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Patent Information

Application Number
CN202520091564.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2026-01-06
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

Existing sintered fluxes suffer from uneven material mixing, low granulation efficiency, and high energy consumption, leading to unstable product quality and high production costs.

Method used

A uniform mixing and granulation machine for sintering flux materials is designed. By setting a stirring rod inside the turntable and using the meshing connection between the driven gear, the driving gear, and the gear ring, the turntable and the stirring rod are driven to rotate in opposite directions. At the same time, a movable sleeve and liquid guiding hole are set inside the stirring rod to achieve uniform spraying of water to improve the granulation effect.

Benefits of technology

It improves the mixing effect and granulation quality of materials, enhances the uniformity of materials and granulation efficiency, reduces energy consumption, and improves product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model particularly relates to a sintered flux material uniform mixing pelletizer which comprises a base and a support, the support is obliquely arranged and fixedly installed at the upper end of the base through a connecting rod, a rotating disc is rotatably installed in the support, a connecting seat is fixedly installed on the lower side of the support, a driving motor is fixedly installed at the lower end of the support, and the driving motor is connected with the rotating disc. A rotating rod is rotatably installed in the rotating disc, stirring rods are fixedly installed on the periphery of the rotating rod, a driving gear is fixedly installed at the upper end of the driving motor through an output shaft of the driving motor, the rotating rod is fixedly installed at the upper end of the driving gear, a gear ring is fixedly installed on the periphery of the lower end of the rotating disc, and a driven gear is rotatably installed in the support. According to the sintering flux stirring device, the stirring rods can be arranged in the rotating disc, the rotating directions of the stirring rods and the rotating disc are opposite, the stirring effect on sintering flux can be improved, and then the granulation efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sintering flux production and processing effect technical field, specifically to a kind of sintering flux material uniform mixing granulator. BACKGROUND

[0002] With the continuous progress of industrial technology, sintering flux is increasingly widely used in industrial production. As an important welding material, sintering flux can effectively protect the molten pool during welding, prevent air pollution, and improve the mechanical properties and chemical stability of the weld. Therefore, the quality and production efficiency of sintering flux have an important impact on the entire welding process.

[0003] In the prior art, the preparation of sintering flux usually involves multiple steps such as mixing of materials, granulation, sintering, etc. However, these traditional methods have many defects, such as uneven mixing of materials, low granulation efficiency, high energy consumption, etc., resulting in unstable product quality and high production cost. These problems not only affect the use effect of the flux, but also limit the production efficiency and economic benefit of the enterprise. Therefore, we propose a sintering flux material uniform mixing granulator. SUMMARY

[0004] The utility model aims to provide a kind of sintering flux material uniform mixing granulator to solve the problems raised in the above background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of sintering flux material uniform mixing granulator, including base and support, the support is inclined to be arranged, and the support is fixedly installed on the upper end of base by connecting rod, the support is rotatably installed with carousel, the support lower side is fixedly installed with connecting seat, the support lower end is fixedly installed with driving motor, the carousel is rotatably installed with rotating rod, the rotating rod is fixedly installed with stirring rod on the periphery, the driving motor upper end is fixedly installed with driving gear through its output shaft, the rotating rod is fixedly installed on the upper end of driving gear, the carousel lower end is fixedly installed with gear ring on the periphery, the support is rotatably installed with driven gear, the driven gear is engaged between driving gear and gear ring.

[0006] Preferably, the connecting seat is fixedly connected with the inner side of the support through connecting rod on the periphery, a limit rotating seat is fixedly installed at one side of the connecting rod, and the driven gear is rotatably installed on the upper end of the limit rotating seat.

[0007] Preferably, a cavity is formed in the connecting seat, a liquid guide tube is fixedly installed on the outer end of the connecting seat and communicates with the cavity, a first through cavity is formed in the rotating rod, a through hole is formed on the periphery of the first through cavity, the through hole is located in the cavity, and sealing plates are fixedly connected with the rotating rod on the upper and lower sides of the through hole.

[0008] Preferably, a second through cavity is arranged in the stirring rod and is in communication with the first through cavity, a movable sleeve is inserted and arranged in the second through cavity, a first liquid guide hole is arranged on the periphery of the second through cavity, and a second liquid guide hole is arranged on the periphery of the movable sleeve.

[0009] Preferably, a sealing ring is fixedly arranged on the inner wall of the second through cavity, a sealing block is fixedly arranged on the inner part of the movable sleeve through a connecting rod, and a spring is fixedly arranged between the second through cavity and the movable sleeve.

[0010] Compared with the prior art, the sintering flux material uniform mixing granulator has the beneficial effects that:

[0011] The sintering flux material uniform mixing granulator is characterized in that the stirring rod is arranged in the rotating disc, the driven gear is meshed and connected with the driving gear and the gear ring, the driving motor can drive the rotating disc and the stirring rod to rotate through the output shaft, the rotating directions of the rotating disc and the stirring rod are opposite, the stirring effect on the material can be improved during the sintering flux granulation process, and thus the granulation quality is improved.

[0012] The sintering flux material uniform mixing granulator is characterized in that the movable sleeve is arranged in the stirring rod, the spring is arranged between the movable sleeve and the stirring rod, and the first liquid guide hole and the second liquid guide hole are aligned with each other when water is injected into the stirring rod and the movable sleeve through the liquid guide pipe, so that the water can be uniformly sprayed in the rotating disc, and the granulation effect is improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a schematic view of the external structure of the base, the support and the rotating disc of the utility model;

[0014] Figure 2 It is a schematic view of the internal structure of the base, the support and the rotating disc of the utility model;

[0015] Figure 3 It is a schematic view of the internal structure of the support of the utility model;

[0016] Figure 4 It is a schematic view of the external structure of the driven gear, the driving gear and the gear ring of the utility model;

[0017] Figure 5 It is a schematic view of the internal structure of the stirring rod of the utility model;

[0018] Figure 6 It is a schematic view of the Figure 5 It is an enlarged schematic view of the A structure of the utility model;

[0019] Figure 7 It is a schematic view of the Figure 5 It is an enlarged schematic view of the B structure of the utility model.

[0020] In the drawings:

[0021] 1, base; 11, support; 12, connecting seat; 13, limit rotating seat;

[0022] 2, rotating disc; 21, driving motor; 22, driving gear; 23, gear ring; 24, driven gear; 25, rotating rod; 26, stirring rod;

[0023] 3, cavity; 31, liquid guide pipe; 32, first through cavity; 33, through hole; 34, sealing plate; 35, second through cavity; 351, first liquid guide hole; 36, movable sleeve; 361, second liquid guide hole; 37, sealing ring; 38, sealing block; 39, spring. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0025] Please refer to Figures 1-7 The present application provides a technical scheme: a sintering flux material uniform mixing granulator, which comprises a base 1 and a support 11. The support 11 is inclinedly arranged and fixedly installed on the upper end of the base 1 through a connecting rod. A rotating disc 2 is rotatably installed in the support 11. A connecting seat 12 is fixedly installed on the lower side of the support 11. A driving motor 21 is fixedly installed on the lower end of the support 11. A rotating rod 25 is rotatably installed in the rotating disc 2. A stirring rod 26 is fixedly installed on the outer periphery of the rotating rod 25. A driving gear 22 is fixedly installed on the output shaft of the driving motor 21. The rotating rod 25 is fixedly installed on the upper end of the driving gear 22. A gear ring 23 is fixedly installed on the outer periphery of the lower end of the rotating disc 2. A driven gear 24 is rotatably installed in the support 11. The driven gear 24 is engaged between the driving gear 22 and the gear ring 23.

[0026] Working principle: when in use, the sintering flux material is poured into the rotating disc 2. The driving motor 21 is started. The meshing connection between the driven gear 24, the driving gear 22 and the gear ring 23 enables the output shaft of the driving motor 21 to rotate, thereby driving the rotating disc 2 and the stirring rod 26 to rotate. The rotating disc 2 is arranged to be inclined and rotating. The material in the rotating disc 2 is subjected to the action of gravity and centrifugal force, gradually forming uniform particles, achieving the effect of granulating the material. The rotating direction of the rotating disc 2 and the stirring rod 26 is opposite. When the material moves, the stirring effect on the material is improved, thereby improving the granulation effect.

[0027] As a further description of the above technical solutions: the connecting seat 12 is fixedly connected with the inner side of the support 11 through a connecting rod, and a limiting rotating seat 13 is fixedly installed at one side of the connecting rod. The driven gear 24 is rotatably installed on the upper end of the limiting rotating seat 13.

[0028] Specifically, the limiting rotating seat 13 is arranged to limit the movement direction of the driven gear 24, and the limiting rotating seat 13 is arranged between the connecting seat 12 and the support 11, so that the driven gear 24 is connected with the driving gear 22 and the gear ring 23.

[0029] As a further description of the above technical solutions: the connecting seat 12 is fixedly connected with the inner side of the support 11 through a connecting rod, and a limiting rotating seat 13 is fixedly installed at one side of the connecting rod. The driven gear 24 is rotatably installed on the upper end of the limiting rotating seat 13.

[0030] Specifically, when the rotating disc 2 and the stirring rod 26 are used to stir and granulate the sintering flux, the liquid guide pipe 31 is connected with an external water storage device, and the pump body in the external water storage device is started to inject water into the cavity 3 through the liquid guide pipe 31, and then the water is injected into the second through cavity 35 through the through hole 33 and the first through cavity 32.

[0031] When the water is injected into the second through cavity 35, the flowing water drives the sealing block 38 to move, so that the sealing block 38 and the sealing ring 37 are separated from each other, so that the movable sleeve 36 can be driven to move, so that the water can be injected into the movable sleeve 36, or the first liquid guide hole 351 and the second liquid guide hole 361 can be coincided with each other, and then the water can be uniformly sprayed in the rotating disc 2 through the coincided position, so that the granulation effect is improved.

[0032] When the pump body is closed, the water stops flowing, and under the action of the spring 39 recovering the deformation, the sealing block 38 and the sealing ring 37 are reattached, and at this time, the first liquid guide hole 351 and the second liquid guide hole 361 are misaligned with each other, so that the sintering flux and other materials in the rotating disc 2 can be prevented from entering the stirring rod 26 and the movable sleeve 36.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sinter flux material uniform mixing granulator comprising a base (1) and a support (11), characterized in that: The support (11) is obliquely arranged, and the support (11) is fixedly installed on the upper end of the base (1) through a connecting rod, the support (11) is rotatably installed with a rotating disc (2), the lower side of the support (11) is fixedly installed with a connecting seat (12), the lower end of the support (11) is fixedly installed with a driving motor (21), the rotating disc (2) is rotatably installed with a rotating rod (25), the rotating rod (25) is fixedly installed with a stirring rod (26) on the periphery, the driving motor (21) is fixedly installed with a driving gear (22) on the upper end through the output shaft, the rotating rod (25) is fixedly installed on the upper end of the driving gear (22), the rotating disc (2) is fixedly installed with a gear ring (23) on the periphery of the lower end, the support (11) is rotatably installed with a driven gear (24), and the driven gear (24) is engaged between the driving gear (22) and the gear ring (23).

2. A sinter flux material uniform mixing granulator according to claim 1, characterized in that: The connecting seat (12) is fixedly connected with the inner side of the support (11) through a connecting rod on the periphery, a limiting rotating seat (13) is fixedly installed at one side of the connecting rod, and the driven gear (24) is rotatably installed on the upper end of the limiting rotating seat (13).

3. A sinter flux material uniform mixing granulator according to claim 1, characterized in that: The connecting seat (12) is provided with a cavity (3) in the inner side, the outer end of the connecting seat (12) is fixedly installed with a liquid guide pipe (31) which is in communication with the cavity (3), the rotating rod (25) is provided with a first through cavity (32) in the inner side, the first through cavity (32) is provided with a through hole (33) on the periphery, the through hole (33) is arranged in the cavity (3), and the upper and lower sides of the through hole (33) are provided with sealing plates (34) which are fixedly connected with the rotating rod (25).

4. A sinter flux material uniform mixing granulator according to claim 3, characterized in that: The stirring rod (26) is provided with a second through cavity (35) which is in communication with the first through cavity (32) in the inner side, the second through cavity (35) is insertedly installed with a movable sleeve (36), the second through cavity (35) is provided with a first liquid guide hole (351) on the periphery, and the movable sleeve (36) is provided with a second liquid guide hole (361) on the periphery.

5. A sinter flux material uniform mixing granulator according to claim 4, characterized in that: The second through cavity (35) is fixedly installed with a sealing ring (37) on the inner wall, the movable sleeve (36) is fixedly installed with a sealing block (38) in the inner side through a connecting rod, and the second through cavity (35) and the movable sleeve (36) are fixedly installed with a spring (39).