Feeding device for release agent production

By designing a feeding device for mold release agent production, the automated feeding and pre-mixing of mold release agent raw materials was achieved, solving the problems of high labor costs and low efficiency caused by manual feeding, and improving production efficiency and product quality.

CN223760968UActive Publication Date: 2026-01-06GUANGXI MAIKOS NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520087385.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2026-01-06
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

In the existing technology, during the production of release agents, existing equipment is difficult to automate when manual feeding is used, resulting in high labor costs and low production efficiency.

Method used

A feeding device for mold release agent production was designed, including a kettle body, a main material silo, an auxiliary material silo, a filter silo, and a flow monitoring component. The device achieves precise dispensing and premixing of different components through a transfer pump set, and realizes automated discharge by combining the flow monitoring component and the discharge pump.

Benefits of technology

It has enabled automated feeding of release agent raw materials, reducing labor costs and improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding device for release agent production, and relates to the technical field of release agent production equipment, the feeding device for release agent production comprises a kettle body, the kettle body comprises a shell, a main material bin, an auxiliary material bin and a filter bin, the main material bin, the auxiliary material bin and the filter bin are all separated by guard plates, and the shell is provided with an opening; the main material bin, the auxiliary material bin and the filtering bin are sequentially connected to the interior of the shell; the flow monitoring assembly comprises a flow sensor, and the flow sensor is arranged in the filtering bin; the transmission pump set comprises a first transmission pump and a second transmission pump, the first transmission pump and the second transmission pump are arranged in the main material bin and the auxiliary material bin respectively, the main material bin is connected with the filtering bin through the first transmission pump, and the auxiliary material bin is connected with the filtering bin through the second transmission pump. According to the utility model, the main material bin and the auxiliary material bin are arranged to store materials respectively, and accurate mixing of different components is realized through the transmission pump set and the flow monitoring assembly, so that accurate proportioning and feeding of release agent raw materials are automatically completed.
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Description

Technical Field

[0001] This utility model relates to the technical field of mold release agent production equipment, and in particular to a feeding device for mold release agent production. Background Technology

[0002] Mold release agents are functional substances placed between the mold and the workpiece. They are chemically resistant, not reacting or dissolving when in contact with different workpieces. Mold release agents also possess heat and stress resistance, and are not easily decomposed or worn. In the production of mold release agents, various raw materials, such as base oils, additives, and solvents, are uniformly added to a reaction vessel, and the resulting mixture is the mold release agent. During the production process, a feeding device is used to uniformly feed the mold release agent raw materials.

[0003] In current mold release agent production processes, multiple materials are typically added sequentially to a reaction vessel and mixed manually. Adjusting the mixing ratio of these materials is a crucial step in the process. This manual measurement and addition is time-consuming, labor-intensive, and increases labor costs.

[0004] Therefore, there is a need for a feeding device for the production of release agents that can automatically feed materials. Utility Model Content

[0005] The main purpose of this utility model is to provide a feeding device for mold release agent production, which aims to solve the problem that existing mold release agent feeding devices require too much human intervention and are difficult to automate.

[0006] To achieve the above objectives, the present invention provides a feeding device for producing release agent, comprising:

[0007] The vessel body includes an outer shell, a main material bin, an auxiliary material bin, and a filter bin. The main material bin, the auxiliary material bin, and the filter bin are all separated by protective plates. The main material bin, the auxiliary material bin, and the filter bin are sequentially connected inside the outer shell.

[0008] A flow monitoring component, the flow monitoring component including a flow sensor, the flow sensor being disposed in the filter chamber;

[0009] A transfer pump assembly is connected to the flow monitoring component via a signal. The transfer pump assembly includes a first transfer pump and a second transfer pump. The first transfer pump and the second transfer pump are respectively located in the main material silo and the auxiliary material silo. The main material silo is connected to the filter chamber via the first transfer pump, and the auxiliary material silo is connected to the filter chamber via the second transfer pump.

[0010] Preferably, the vessel further includes a first inlet, a second inlet, and an outlet. The first inlet is located at one end of the outer shell, and the main material bin is connected to the external environment through the first inlet. The second inlet is located at one end of the outer shell away from the first inlet, and the auxiliary material bin is connected to the external environment through the second inlet. The outlet is located at one end of the outer shell, and the filter bin is connected to the external environment through the outlet.

[0011] Preferably, the feeding device for producing the release agent further includes a discharge pump, which is disposed on the discharge section at one end away from the outer casing, and the discharge pump is electrically connected to the flow monitoring component.

[0012] Preferably, the filter chamber further includes a filter plate, which is disposed radially inside the filter chamber and is movably connected to the inner wall of the filter chamber.

[0013] Preferably, the flow monitoring component includes a controller and a display screen. The display screen is disposed on the outer wall of the housing and is electrically connected to the controller. The controller is disposed on the housing. One end of the controller is connected to the flow sensor signal, and the other end of the controller is electrically connected to the first transfer pump and / or the second transfer pump.

[0014] Preferably, the auxiliary material bin further includes an ultrasonic component, and the number of ultrasonic components is multiple, with the multiple ultrasonic components arranged at intervals along the radial direction of the auxiliary material bin.

[0015] Preferably, the filter chamber further includes a heating component, which is disposed in the filter chamber along the height direction of the filter chamber, and one end of the heating component is electrically connected to the flow monitoring component.

[0016] Preferably, the feeding device for producing the release agent further includes a viewing window, which is disposed on the outer shell corresponding to the filter chamber.

[0017] The feeding device for producing release agent of this utility model sets up a main material silo and an auxiliary material silo that are relatively isolated inside the shell, so as to realize the separate feeding of different components in the release agent raw material. The main material silo and the auxiliary material silo are connected by a transfer pump set to accurately feed the different components into the filter chamber. Then, the flow monitoring component in the filter chamber realizes the discharge of the premixed release agent raw material. The feeding process can realize automated production and processing, reduce labor costs and improve work efficiency. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of a feeding device for producing a release agent according to an embodiment of this utility model;

[0020] Figure 2 This is a side view of a feeding device for producing a release agent according to an embodiment of the present invention.

[0021] Figure 3 This is a front view structural diagram of a feeding device for producing release agent according to an embodiment of the present invention.

[0022] Explanation of icon numbers:

[0023] label name label name 1000 Feeding device for mold release agent production 100 Kettle body 110 shell 120 Main material warehouse 130 Auxiliary material warehouse 131 Ultrasonic components 140 Filter compartment 141 Filter plate 142 Heating components 150 First feeding section 160 Second feeding section 170 Discharge section 200 Traffic monitoring component 210 Flow sensor 220 controller 230 Display screen 300 Transfer pump set 310 First transfer pump 320 Second transfer pump 400 discharge pump 500 Windows

[0024] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] It should be noted that all directional indicators in this embodiment are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicator will also change accordingly.

[0027] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0028] In existing technologies, mold release agents can be classified into silicone oil mold release agents, paraffin wax mold release agents, and water-based mold release agents, depending on their composition and application. Among them, water-based mold release agents are mainly made of water, surfactants, rust inhibitors, and other components. Commonly used production formulas mainly utilize auxiliary materials such as sodium alginate, talc, and granular surfactants, as well as liquid materials such as water and white oil. In the current production and processing process, operators need to manually add solid materials to the reaction vessel according to the formula in proportion. In the manual addition process, it is not only difficult to accurately control the addition ratio and mixing degree of materials, but also increases a lot of labor costs, affecting production efficiency and product quality.

[0029] Based on this, the present invention proposes a feeding device 1000 for producing a release agent, comprising: a vessel body 100, the vessel body 100 including an outer shell 110, a main material bin 120, an auxiliary material bin 130, and a filter bin 140, the main material bin 120, the auxiliary material bin 130, and the filter bin 140 being separated by protective plates, and the main material bin 120, the auxiliary material bin 130, and the filter bin 140 being sequentially connected inside the outer shell 110; and a flow monitoring component 200, the flow monitoring component 200 including a flow sensor 2. 10. Flow sensor 210 is installed in filter chamber 140; transfer pump group 300 is connected to flow monitoring component 200 by signal. Transfer pump group 300 includes first transfer pump 310 and second transfer pump 320. First transfer pump 310 and second transfer pump 320 are respectively installed in main material silo 120 and auxiliary material silo 130. Main material silo 120 is connected to filter chamber 140 through first transfer pump 310, and auxiliary material silo 130 is connected to filter chamber 140 through second transfer pump 320.

[0030] In this embodiment, as Figures 1 to 3As shown, the feeding device 1000 for producing release agent includes a vessel body 100. The vessel body 100 includes an outer shell 110 and a main material silo 120, an auxiliary material silo 130, and a filter chamber 140, which are arranged sequentially from top to bottom within the outer shell 110. The main material silo 120 and the auxiliary material silo 130 are respectively connected to the external environment and are used to store release agent raw materials of different components. The main material silo 120 and the auxiliary material silo 130 are separated by a protective plate to prevent the raw materials in the main material silo 120 and the auxiliary material silo 130 from mixing in advance and to avoid confusion in the ratio of release agent. This embodiment also includes a filter chamber 140, and main material chamber 120 and auxiliary material chamber 130 are connected to the filter chamber 140 via a first transfer pump 310 and a second transfer pump 320, respectively. This allows the main components in the main material chamber 120 to be pumped into the filter chamber 140 via the first transfer pump 310, and the auxiliary components in the auxiliary material chamber 130 to be pumped into the filter chamber 140 via the second transfer pump 320. Multiple components are pre-mixed within the filter chamber 140 before discharge. Simultaneously, a flow monitoring component 200 is installed within the filter chamber 140 to accurately monitor the flow rate of the release agent discharged from the filter chamber 140, ensuring precise quantitative discharge of the pre-mixed release agent raw materials. It is understood that in this embodiment, both the main material and auxiliary material are liquids, and this example is used to pre-treat and supply the release agent raw materials before the release agent preparation process.

[0031] In one embodiment, the vessel body 100 further includes a first feeding section 150, a second feeding section 160, and a discharging section 170. The first feeding section 150 is disposed at one end of the outer shell 110, and the main material bin 120 is connected to the external environment through the first feeding section 150. The second feeding section 160 is disposed at one end of the outer shell 110 away from the first feeding section 150, and the auxiliary material bin 130 is connected to the external environment through the second feeding section 160. The discharging section 170 is disposed at one end of the outer shell 110, and the filter bin 140 is connected to the external environment through the discharging section 170.

[0032] In this embodiment, the first feeding part 150 and the second feeding part 160 are respectively disposed on the top of the outer shell 110 and on one side of the outer shell 110 corresponding to the auxiliary material bin 130. The first feeding part 150 is vertically disposed on the axial direction of the outer shell 110, and the second feeding part 160 is horizontally connected to the outer shell 110. The second feeding part 160 is used to feed auxiliary materials into the auxiliary material bin 130. The discharge part 170 is disposed at the bottom of the outer shell 110 corresponding to the filter bin 140 and is connected to the filter bin 140. The premixed release agent raw material in the filter bin 140 can be discharged through the discharge part 170.

[0033] In one embodiment, the feeding device 1000 for producing the release agent further includes a discharge pump 400, which is disposed on the discharge section 170 at one end away from the housing 110, and is electrically connected to the flow monitoring component 200.

[0034] In this embodiment, the discharge pump 400 is located at the end of the discharge section 170. The discharge pump 400 is also electrically connected to the flow monitoring component 200. The flow monitoring component 200 monitors and judges the fluid velocity and flow rate at the end of the discharge section 170 near the filter chamber 140. When the fluid velocity and flow rate reach a preset threshold, the flow monitoring component 200 sends a shutdown signal to the discharge pump 400 to control the discharge pump 400 to stop discharging.

[0035] In one embodiment, the filter chamber 140 further includes a filter plate 141, which is disposed radially inside the filter chamber 140 and is movably connected to the inner wall of the filter chamber 140.

[0036] In this embodiment, the filter plate 141 is arranged horizontally in the filter chamber 140. The filter plate 141 is used to filter insoluble substances and other impurities in the release agent raw material. The filter plate 141 is connected to the inner wall of the filter chamber 140 through a slot. It can be understood that the filter plate 141 can be a multi-layer filter screen with different filtration mesh numbers.

[0037] In one embodiment, the flow monitoring component 200 includes a controller 220 and a display screen 230. The display screen 230 is disposed on the outer wall of the housing 110 and is electrically connected to the controller 220. The controller 220 is disposed on the housing 110. One end of the controller 220 is signal-connected to the flow sensor 210, and the other end of the controller 220 is electrically connected to the first transfer pump 310 and / or the second transfer pump 320.

[0038] In this embodiment, the display screen 230 is disposed on the outer wall of the housing 110. The display screen is used to show the specific values ​​of the current flow rate and flow velocity of the release agent raw material. The controller 220 is disposed on the housing 110 and electrically connected to the discharge pump 400, the first transfer pump 310, and the second transfer pump 320. The controller 220 is used to control the opening and closing of the discharge pump 400, the first transfer pump 310, and the second transfer pump 320. In another embodiment, the controller 220 can also be electrically connected to the display screen, which can be a touch screen. The controller 220 can be controlled through the touch screen, thereby controlling the first transfer pump 310, the second transfer pump 320, and the discharge pump 400.

[0039] In one embodiment, the auxiliary material bin 130 further includes an ultrasonic component 131. The number of ultrasonic components 131 is multiple, and the multiple ultrasonic components 131 are arranged at intervals along the radial direction of the auxiliary material bin 130 within the auxiliary material bin 130.

[0040] In this embodiment, the ultrasonic component 131 is used to homogenize, emulsify and disperse the auxiliary raw materials in the auxiliary material bin 130. It uses high-frequency sound waves to generate cavitation in the liquid, thereby achieving mixing and dispersion, reducing agglomeration, and improving the uniformity and stability of the release agent raw materials in subsequent production and processing. In addition, the ultrasonic component 131 can help remove air bubbles generated by the auxiliary materials during the logistics process, thereby improving the quality and consistency of the release agent.

[0041] In one embodiment, the filter chamber 140 further includes a heating component 142, which is disposed in the filter chamber 140 along the height direction of the filter chamber 140, and one end of the heating component 142 is electrically connected to the flow monitoring component 200.

[0042] In this embodiment, the heating component 142 is a jacket provided between the filter chamber 140 and the outer shell 110. The jacket heats the material in the filter chamber 140 through steam circulation. The heating component 142 is used to reduce the viscosity of the liquid raw material, making it easier to mix and process. It improves the feeding efficiency and mixing efficiency in the subsequent feeding process and production process. Heating can also improve solubility and enhance the uniformity and stability of the material.

[0043] In one embodiment, the feeding device 1000 for producing the release agent further includes a viewing window 500, which corresponds to the filter chamber 140 disposed on the housing 110.

[0044] In this embodiment, the viewing window 500, corresponding to the position of the filter chamber 140, is inserted through the outer shell 110, allowing the operator to directly observe the condition of the release agent raw material inside the filter chamber 140 through the viewing window 500.

[0045] The feeding device for producing release agent of this utility model sets up a main material bin and an auxiliary material bin inside the outer shell, so as to realize the separate feeding of different components of the release agent raw material. The main material bin and the auxiliary material bin are connected to the filter bin by a first transfer pump and a second transfer pump. Then, the flow monitoring component in the filter bin works with the discharge pump on the discharge section to discharge the premixed release agent raw material. The feeding process can realize automated production and processing, reduce labor costs and improve work efficiency.

[0046] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the concept of the present utility model and using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included in the patent protection scope of the present utility model.

Claims

1. A feeding device for a release agent production, characterized by, The utility model relates to a kind of production of release agent and its feeding device. The kettle body includes a shell, a main bin, an auxiliary bin and a filter bin, which are separated by a guard plate. The flow monitoring assembly includes a flow sensor arranged in the filter bin. The transmission pump group is signal connected with the flow monitoring assembly, and includes a first transmission pump and a second transmission pump.

2. The feeding device for a release agent production according to claim 1, wherein The kettle body further includes a first inlet, a second inlet and an outlet.

3. The feeding device for a release agent production according to claim 2, wherein The kettle body further includes a first inlet, a second inlet and an outlet.

4. The feeding device for a release agent production according to claim 1, wherein The filter bin further includes a filter plate arranged in the filter bin along the radial direction of the filter bin.

5. The feeding device for a release agent production according to claim 1, wherein The flow monitoring assembly includes a controller and a display screen.

6. The feeding device for a release agent production according to claim 1, wherein The auxiliary bin further includes a plurality of ultrasonic assemblies arranged in the auxiliary bin along the radial direction of the auxiliary bin.

7. The feeding device for a release agent production according to claim 1, wherein The filter bin further includes a heating assembly arranged in the filter bin along the height direction of the filter bin.

8. The feeding device for a release agent production according to claim 1, wherein The production of release agent and its feeding device further includes a window arranged in the shell corresponding to the filter bin.