Synthesis and feeding integrated device for silica sol
By introducing a servo motor-driven rotating shaft and stirring paddle into the integrated silica sol synthesis and feeding device, and equipping it with dispersion and material control components, the problems of catalyst addition speed and uneven dispersion were solved, achieving uniform dispersion and stable reaction of the catalyst, and improving the purity and production efficiency of silica sol.
Patent Information
- Application Number
- CN202520182046.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-02-05
AI Technical Summary
Existing integrated feeding devices for silica sol synthesis have difficulty controlling the catalyst addition rate, resulting in uneven catalyst dispersion and affecting the purity and quality of the silica sol.
A silica sol synthesis feeding device was designed, which includes a servo motor-driven rotating shaft and a stirring paddle. It is equipped with a dispersion component and a material control component. The addition rate of the catalyst is controlled by the servo motor and uniform dispersion is achieved by the dispersion component.
This method achieves uniform distribution of the catalyst in the reaction system, avoids excessively high or low local concentrations, ensures stable reaction, and improves the purity and production efficiency of silica sol.
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Figure CN223760975U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of silica sol production technology, specifically a silica sol synthesis and feeding integrated device. Background Technology
[0002] Silica sol is a colloidal solution of silica with small particle size. It is usually a milky white or light blue transparent liquid. It has a large specific surface area, good adsorption, and also has good adhesion, dispersibility and fire resistance. It is widely used in many industries. In the production and synthesis of silica sol, the pH needs to be adjusted by adding a catalyst to achieve the preparation of silica sol.
[0003] The existing integrated feeding device for silica sol synthesis still has the following shortcomings: it is difficult to control the addition rate when adding catalyst and the catalyst is not uniformly dispersed. This can lead to the catalyst concentration in the reaction system being too high or too low at any moment, affecting the purity and performance of silica sol. At the same time, uneven catalyst dispersion can cause local over-reaction, resulting in unstable silica sol quality. Utility Model Content
[0004] To overcome the above-mentioned defects, this utility model provides an integrated feeding device for the synthesis of silica sol, which solves the problems of difficulty in controlling the addition rate and uneven dispersion of catalyst in existing integrated feeding devices for the synthesis of silica sol.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated feeding device for the synthesis of silica sol, comprising a tank, a support frame fixedly connected to the top of the tank, a servo motor fixedly connected to the top of the support frame, the output end of the servo motor passing through the support frame and rotatably connected thereto, a rotating shaft coaxially fixedly connected to the output end of the servo motor, the bottom of the rotating shaft passing through the tank and rotatably connected thereto, a pair of stirring paddles coaxially fixedly connected to the rotating shaft, a hopper provided at the top of the support frame, a feed inlet connected to the top of the hopper, a material control component provided on one side of the feed inlet, a guide pipe connected to the bottom of the hopper, the bottom of the guide pipe passing through the support frame and fixedly connected thereto, and a dispersing component provided at the bottom of the guide pipe.
[0006] As a further embodiment of this utility model: the dispersing component includes a rotating tube, which is rotatably connected to the bottom of the guide tube. A pulley is coaxially fixedly connected to the outer periphery of the rotating tube. The bottom of the rotating tube passes through the tank and is rotatably connected to it. A distributing cone is provided at the bottom of the rotating tube. A partition is fixedly connected to the distributing cone. The top of the partition is fixedly connected to the rotating tube.
[0007] As a further embodiment of this utility model: a second pulley is coaxially fixedly connected to the rotating shaft, and a belt is sleeved between the second pulley and the first pulley.
[0008] As a further embodiment of this utility model: the material control assembly includes a connecting block, the connecting block is fixedly connected to one side of the feed inlet, a cylinder is fixedly connected to the top of the connecting block, the output end of the cylinder passes through the connecting block and is slidably connected thereto, a connecting shaft is fixedly connected to the output end of the cylinder, the bottom of the connecting shaft passes through the hopper and is slidably connected thereto, a material control cone is fixedly connected to the bottom of the connecting shaft, and the material control cone is adapted to the guide tube.
[0009] As a further embodiment of this utility model: the top of the tank is connected to a feed inlet, and the bottom of the tank is connected to a discharge outlet.
[0010] As a further embodiment of this utility model, the bottom of the tank is fixedly connected with multiple support columns.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] 1. By setting up a dispersion component, this utility model can uniformly disperse the catalyst, enabling the catalyst to be evenly distributed in the reaction system, avoiding the problem of excessively high or low local concentrations, effectively preventing side reactions caused by improper catalyst addition, and ensuring that the reaction proceeds uniformly and stably.
[0013] 2. By setting up a material control component, this utility model can control the rate of catalyst addition, which can avoid excessive reaction due to excessive addition, prevent the generation of too many by-products, ensure the purity and quality of silica sol, prevent slow reaction due to excessive addition, and improve production efficiency. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall design of this utility model;
[0015] Figure 2 This is a schematic cross-sectional view of the tank body of this utility model;
[0016] Figure 3 For the present utility model Figure 3 Enlarged view of point A in the middle;
[0017] Figure 4 This is a schematic diagram of the material control component, hopper, and guide pipe of this utility model.
[0018] In the diagram: 1. Tank body; 2. Support frame; 3. Servo motor; 4. Rotating shaft; 5. Agitator; 6. Hopper; 7. Feed inlet 1; 8. Guide pipe; 9. Rotating pipe; 10. Belt pulley 1; 11. Distributing cone; 12. Baffle plate; 13. Belt pulley 2; 14. Connecting block; 15. Cylinder; 16. Connecting shaft; 17. Control cone; 18. Feed inlet; 19. Discharge outlet; 20. Support column. Detailed Implementation
[0019] The technical solution of this patent will be further described in detail below with reference to specific embodiments.
[0020] like Figures 1-4 As shown, this utility model provides a technical solution:
[0021] A silica sol synthesis and feeding integrated device includes a tank 1, a support frame 2 fixedly connected to the top of the tank 1, a servo motor 3 fixedly connected to the top of the support frame 2, the output end of the servo motor 3 passing through the support frame 2 and rotatably connected thereto, a rotating shaft 4 coaxially fixedly connected to the output end of the servo motor 3, the bottom of the rotating shaft 4 passing through the tank 1 and rotatably connected thereto, a pair of stirring paddles 5 coaxially fixedly connected to the rotating shaft 4, a hopper 6 provided at the top of the support frame 2, a feed inlet 7 connected to the top of the hopper 6, a material control component provided on one side of the feed inlet 7, a guide pipe 8 connected to the bottom of the hopper 6, the bottom of the guide pipe 8 passing through the support frame 2 and fixedly connected thereto, a dispersion component provided at the bottom of the guide pipe 8, the catalyst entering the hopper 6 through the feed inlet 7, the material control component controlling the catalyst addition rate, the servo motor 3 being started, the output end of the servo motor 3 driving the rotating shaft 4 to rotate, the rotating shaft 4 driving the pair of stirring paddles 5 to rotate, simultaneously driving the dispersion component to work, the catalyst entering the dispersion component through the guide pipe 8, the catalyst being evenly dispersed into the tank 1;
[0022] The dispersion component includes a rotating tube 9, which is rotatably connected to the bottom of the feed tube 8. A pulley 10 is coaxially fixed to the outer periphery of the rotating tube 9. The bottom of the rotating tube 9 passes through the tank body 1 and is rotatably connected to it. A distribution cone 11 is provided at the bottom of the rotating tube 9. A baffle 12 is fixedly connected to the distribution cone 11. The top of the baffle 12 is fixedly connected to the rotating tube 9. The pulley 10 drives the rotating tube 9 to rotate. The distribution cone 11 and the baffle 12 both rotate with the rotating tube 9. The catalyst falls onto the distribution cone 11 through the rotating tube 9, is separated by the baffle 12, and is thrown out under the action of centrifugal force.
[0023] A second pulley 13 is coaxially fixedly connected to the rotating shaft 4. A belt is sleeved between the second pulley 13 and the first pulley 10. The second pulley 13 rotates with the rotating shaft 4 and drives the first pulley 10 to rotate through the belt.
[0024] The material control assembly includes a connecting block 14, which is fixedly connected to one side of the feed inlet 7. A cylinder 15 is fixedly connected to the top of the connecting block 14. The output end of the cylinder 15 passes through the connecting block 14 and is slidably connected thereto. A connecting shaft 16 is fixedly connected to the output end of the cylinder 15. The bottom of the connecting shaft 16 passes through the hopper 6 and is slidably connected thereto. A material control cone 17 is fixedly connected to the bottom of the connecting shaft 16. The material control cone 17 is adapted to the guide pipe 8. When the cylinder 15 is activated, the output end of the cylinder 15 drives the connecting shaft 16 to slide on the hopper 6. The connecting shaft 16 drives the material control cone 17 to rise, which increases the distance between the material control cone 17 and the inner wall of the guide pipe 8. The catalyst can fall from the gap between the material control cone 17 and the inner wall of the guide pipe 8. The movement of the material control cone 17 can control the rate at which the catalyst is added.
[0025] The top of the tank 1 is connected to the inlet 18 and the bottom of the tank 1 is connected to the outlet 19. The silicon source raw material enters the tank 1 through the inlet 18 and the reaction product is discharged through the outlet 19.
[0026] Multiple support columns 20 are fixedly connected to the bottom of the tank body 1, and the support columns 20 can support and stabilize the tank body 1.
[0027] The working principle of this utility model is as follows:
[0028] Start the servo motor 3. The output of the servo motor 3 drives the rotating shaft 4 to rotate. The rotating shaft 4 drives a pair of stirring paddles 5 to rotate. At the same time, the second pulley 13 rotates with the rotating shaft 4. The second pulley 13 drives the first pulley 10 to rotate through the belt. The first pulley 10 drives the rotating tube 9 to rotate. The material distribution cone 11 and the partition plate 12 both rotate with the rotating tube 9.
[0029] When cylinder 15 is started, the output end of cylinder 15 drives the connecting shaft 16 to slide on the hopper 6. The connecting shaft 16 drives the control cone 17 to rise, which increases the distance between the control cone 17 and the inner wall of the guide tube 8. The catalyst can fall from the gap between the control cone 17 and the inner wall of the guide tube 8. The movement of the control cone 17 can control the rate at which the catalyst is added.
[0030] The catalyst enters the rotating tube 9 through the feed pipe 8, falls onto the distribution cone 11 through the rotating tube 9, is separated by the partition plate 12, and is thrown out under the action of centrifugal force, so as to evenly disperse the catalyst.
[0031] The preferred embodiments of this patent have been described in detail above. However, this patent is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this patent.
Claims
1. A synthesis and feeding integrated device of silica sol comprising a tank body (1), characterized in that: The support frame (2) is fixedly connected to the top of the tank body (1), the servo motor (3) is fixedly connected to the top of the support frame (2), the output end of the servo motor (3) penetrates through the support frame (2) and is rotationally connected thereto, the output end of the servo motor (3) is coaxially fixedly connected with the rotating shaft (4), the bottom of the rotating shaft (4) penetrates through the tank body (1) and is rotationally connected thereto, a pair of stirring paddles (5) are coaxially fixedly connected to the rotating shaft (4), the hopper (6) is arranged on the top of the support frame (2), the feed inlet one (7) is arranged on the top of the hopper (6), the control assembly is arranged on one side of the feed inlet one (7), the guide pipe (8) is arranged on the bottom of the hopper (6), the bottom of the guide pipe (8) penetrates through the support frame (2) and is fixedly connected thereto, and the dispersion assembly is arranged on the bottom of the guide pipe (8).
2. The synthesis and feeding integrated device of silica sol according to claim 1, characterized in that: The dispersion assembly comprises the rotating pipe (9), the rotating pipe (9) is rotationally connected to the bottom of the guide pipe (8), the belt pulley one (10) is coaxially fixedly connected to the outer periphery of the rotating pipe (9), the bottom of the rotating pipe (9) penetrates through the tank body (1) and is rotationally connected thereto, the distributing cone (11) is arranged on the bottom of the rotating pipe (9), the partition plate (12) is fixedly connected to the distributing cone (11), and the top of the partition plate (12) is fixedly connected with the rotating pipe (9).
3. The apparatus according to claim 2, wherein: The belt pulley two (13) is coaxially fixedly connected to the rotating shaft (4), and the belt is sleeved between the belt pulley two (13) and the belt pulley one (10).
4. The apparatus according to claim 3, wherein the apparatus is characterized by: The control assembly comprises the connecting block (14), the connecting block (14) is fixedly connected to one side of the feed inlet one (7), the air cylinder (15) is fixedly connected to the top of the connecting block (14), the output end of the air cylinder (15) penetrates through the connecting block (14) and is slidingly connected thereto, the connecting shaft (16) is fixedly connected to the output end of the air cylinder (15), the bottom of the connecting shaft (16) penetrates through the hopper (6) and is slidingly connected thereto, the control cone (17) is fixedly connected to the bottom of the connecting shaft (16), and the control cone (17) is matched with the guide pipe (8).
5. The apparatus according to claim 4, wherein: The feed inlet (18) is arranged on the top of the tank body (1), and the discharge outlet (19) is arranged on the bottom of the tank body (1).
6. The apparatus according to claim 5, wherein: A plurality of support columns (20) are fixedly connected to the bottom of the tank body (1).