Scrapped grinding wheel tool bit material recovery device
By designing an automated grinding wheel head material recovery device, the efficient and precise classification and recovery of grinding wheel heads is achieved through crushing, magnetic screening, adsorption and air blowing systems. This solves the problems of high energy consumption and low efficiency of existing equipment and improves the recovery quality and purity of diamond particles.
Patent Information
- Application Number
- CN202423065350.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing grinding wheel head recycling equipment consumes a lot of energy, has low recycling efficiency, and cannot accurately separate diamond, magnetic metal and non-magnetic metal powders, resulting in low recycling quality and purity.
Design a waste grinding wheel cutter head material recycling device, including a crushing station, a screening station and a collection station. It uses a crushing system, a magnetic sieve system, an adsorption system and an air blowing system for automated classification and recycling. The main control system controls the coordinated operation of each system to achieve automated separation of magnetic metals, non-magnetic metals and diamond particles.
It improves the accuracy and purity of diamond particle recycling, reduces the high-frequency heating process, is energy-efficient, achieves automated sorting and recycling, and reduces production costs.
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Figure CN223761086U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to abrasive wheel cutter head material recycling equipment technical field especially relates to a kind of scrap abrasive wheel cutter head material recycling device. BACKGROUND
[0002] In the abrasive wheel production process, usually need to mix iron powder, copper powder, non-magnetic metal powder and diamond according to the proportion in formula- mixing-cold pressing- hot pressing forming, but due to the operation error of material and proportion, after cold pressing process, it is found that the wrong material is mixed through detection, causing material waste;And the cutter head of scrap contains different materials, and it is difficult to recycle materials directly, and if waste, often because the material type is more, and the selling price is lower, causing greater waste in production cost.
[0003] In the past, the cutter head is knocked apart by manual copper hammer, the larger particle powder is removed after screening, the remaining fine particles are washed with a large amount of water, the metal powder is washed away, and the diamond is left to dry and recycle. In addition, related cutter head recycling equipment has been launched on the market, for example, the Chinese invention patent with publication number CN117563718A and patent name "a recovery and processing device and method for saw blade waste diamond cutter head", which includes high-frequency induction heater, crusher, vibrating screen and magnetic separator;High-frequency induction heater is used to heat waste diamond cutter head, crusher is used to crush the heated waste diamond cutter head, vibrating screen is used to classify and screen the crushed mixture, and magnetic separator is used to magnetically select the screened mixed powder material, and the magnetic metal powder in the mixed powder material is separated out by magnetic selection, and the remaining is diamond and non-magnetic metal powder and other impurities.
[0004] However, the prior art still has the following defects: the cutter head recycling equipment in the past involves many processes such as high-frequency heating, which consumes a lot of energy and has low recycling efficiency;And only diamond and metal powder can be separated from mixed powder, non-magnetic metal powder cannot be separated, so the recycling quality and purity of diamond particles are not high enough to meet the demand of high recycling precision. UTILITY MODEL CONTENT
[0005] In order to overcome the defects of the prior art, the purpose of the utility model is to provide a kind of scrap abrasive wheel cutter head material recycling device.
[0006] The utility model discloses the purpose is realized by the following technical scheme: a kind of scrap abrasive wheel cutter head material recycling device, including the comminution station, screening station and collection station arranged along the abrasive wheel cutter head material recycling process direction;
[0007] The crushing station is provided with a crushing system for crushing the grinding wheel cutter head into powder materials, the screening station is provided with a first screening mechanism, a second screening mechanism and a third screening mechanism in sequence along the powder material screening process, the first screening mechanism is provided with a magnetic screen system, the second screening mechanism is provided with an adsorption system, and the third screening mechanism is provided with a blowing system.
[0008] The crushing system, the magnetic screen system, the adsorption system and the blowing system are electrically connected to the main control system, so that the main control system correspondingly controls the magnetic screen system to screen the magnetic metal particles from the powder materials, the adsorption system to screen the non-magnetic metal particles from the powder materials, and the blowing system to screen the diamond particles from the powder materials, and fall into the corresponding collection box of the collection station.
[0009] Further, the crushing system has a crushing driver, a gear set and a crushing roller set, the crushing driver is electrically connected to the main control system, the output end of the crushing driver is connected to the gear set and is drivingly connected to the crushing roller set through the gear set, so that the main control system controls the crushing driver to drive the gear set to drive the crushing roller set.
[0010] Further, the screening station is provided with a non-magnetic processing cavity for collecting non-magnetic metal particles and diamond particles in mist form, and the non-magnetic processing cavity is in communication with the adsorption system and the blowing system.
[0011] Further, the magnetic screen system has a magnetic screen driver, a conveyor belt and a plurality of magnetic rollers, a first collection box is arranged below the conveyor belt; the magnetic screen driver is electrically connected to the main control system, the conveyor belt is arranged on the plurality of magnetic rollers, the output end of the magnetic screen driver is drivingly connected to the magnetic rollers, so that the main control system controls the magnetic screen driver to drive the magnetic rollers and the conveyor belt to screen the magnetic metal particles into the first collection box and the non-magnetic metal particles and the diamond particles into the non-magnetic processing cavity.
[0012] Further, the magnetic roller has a strong magnetic roller and a weak magnetic roller, the strong magnetic roller is arranged at least two and correspondingly arranged at the front and rear ends of the conveyor belt, and the weak magnetic roller is arranged between the front and rear strong magnetic rollers and arranged at the middle part of the conveyor belt.
[0013] Further, the rear end of the conveyor belt is provided with a non-magnetic falling hopper for collecting non-magnetic metal particles and diamond particles, and the non-magnetic falling hopper is connected to the blowing system.
[0014] Further, the adsorption system has a negative pressure generator electrically connected with the master control system and a negative pressure pipeline having one end connected with the non-magnetic processing cavity and the other end connected with a second collecting box, so that the master control system controls the negative pressure generator to generate a negative pressure environment in the negative pressure pipeline and adsorb the non-magnetic metal particles floating upward in the non-magnetic processing cavity to the second collecting box.
[0015] Further, the blowing system has a high-pressure gas tank, a conveying pipeline and a blowing nozzle, the high-pressure gas tank is connected with the non-magnetic processing cavity through the conveying pipeline, and the blowing nozzle is arranged at the connecting end of the conveying pipeline and the non-magnetic processing cavity; a high-pressure gas valve arranged at the gas outlet end of the high-pressure gas tank is electrically connected with the master control system, so that the master control system controls the high-pressure gas valve to open and release the high-pressure gas in the high-pressure gas tank, and blows the sinking diamond particles to the third collecting box at the rear end of the non-magnetic processing cavity through the blowing nozzle.
[0016] Further, the third collecting box is provided with a plurality of detection modules electrically connected with the master control system, and the master control system is electrically connected with a data processing module for calculating and analyzing the metal content in the diamond particles, so that the master control system sends the detection signal of the metal content acquired by the detection module to the data processing module for calculation and analysis, and if the calculation and analysis result is below the set value, the master control system judges that the diamond particles are qualified for recovery; otherwise, the master control system controls the adsorption system to adjust the adsorption force and the blowing system to adjust the gas flow.
[0017] Further, the scrapped grinding wheel tool bit material recycling device comprises a control cabinet, the control cabinet is provided with a display module for displaying the residual metal powder content in the diamond particles in real time, the master control system and the data processing module are arranged on the control cabinet, and the display module is electrically connected with the master control system.
[0018] Compared with the prior art, the application has the following beneficial effects:
[0019] (1) The embodiment of the application is provided with a crushing system on the crushing station for automatically crushing the grinding wheel tool bit to obtain powder material, which is more convenient and efficient than the previous manual crushing for recovery; the first screening mechanism, the second screening mechanism and the third screening mechanism are sequentially arranged along the powder material screening process direction according to the recovery requirements on the screening station, and the magnetic screening system, the adsorption system and the blowing system are correspondingly arranged.
[0020] Therefore, under the control of the master control system, the magnetic metal particles are screened out from the powder material by the magnetic screen system, the non-magnetic metal particles are screened out from the powder material by the adsorption system, and the diamond particles are screened out from the powder material by the blowing system, and fall into the corresponding collection box of the collection station, thereby realizing automatic classification and recycling of the powder material; compared with the previous tool bit recycling equipment, the embodiment of the application can further screen the non-magnetic metal particles from the diamond particles in the mixed powder material, and the recycling precision, quality and efficiency are further improved, the screening purity of the diamond particles can be improved, and the high-frequency heating process is not required, which is more energy-saving.
[0021] (2) According to the arrangement mode of the strong magnetic roller, the weak magnetic roller and the conveying belt, when the powder material crushed by the crushing roller group falls on the conveying belt, the strong magnetic roller arranged at the front end of the conveying belt adsorbs the magnetic metal particles through strong magnetic action, so as to avoid the magnetic metal particles from falling from the front end of the conveying belt to the collection box; the strong magnetic roller arranged at the rear end of the conveying belt prevents the magnetic metal particles from being thrown out from the rear end of the conveying belt under the action of the rotational inertia of the conveying belt, thereby causing dust pollution; in addition, the weak magnetic roller is arranged at the middle part of the conveying belt, so that the magnetic metal particles accumulate to a certain amount at the middle part of the conveying belt under the action of gravity, and then fall into the collection box, thereby completing the automatic magnetic classification and recycling of the magnetic metal particles; in addition, the non-magnetic metal particles and the diamond particles fall from the rear end of the conveying belt and are blown into the non-magnetic processing cavity without being affected by the magnetic action.
[0022] (3) The detection signal of the current metal content of the diamond particles is acquired in real time by arranging the detection module on the third collection box, and the specific calculation and analysis result is obtained by accurately calculating and analyzing the detection signal by the data processing module, and the master control system judges, so as to realize the purpose of real-time detection and judgment of whether the metal content of the current diamond particles is qualified, and the recycling quality of the diamond particles can be improved while the diamond particles are automatically recycled. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a perspective view of the recycling device in the preferred embodiment of the utility model;
[0024] Figure 2 It is a top view of the recycling device in the preferred embodiment of the utility model;
[0025] Figure 3 It is Figure 2 It is a perspective view after cutting along the direction A-A in the preferred embodiment of the utility model;
[0026] Figure 4 It is Figure 2 It is a perspective view after cutting along the direction B-B in the preferred embodiment of the utility model;
[0027] Figure 5 It is Figure 4An enlarged schematic view at C;
[0028] Figure 6 A working control principle block diagram of the recycling device in the preferred embodiment of the utility model.
[0029] In the figure:
[0030] 10, rack; 11, control cabinet;
[0031] 20, crushing station; 21, crushing system; 210, crushing driver; 211, gear set; 212, crushing roller set; 2120, driving crushing roller; 2121, driven crushing roller; 2122, feeding hopper;
[0032] 30, screening station;
[0033] 31, first screening mechanism; 310, magnetic screening system; 3101, magnetic screening driver; 3102, conveying belt; 3103, magnetic roller; 31030, strong magnetic roller; 31031, weak magnetic roller;
[0034] 32, second screening mechanism; 320, adsorption system; 321, negative pressure generator; 322, negative pressure pipeline; 323, adsorption cover;
[0035] 33, third screening mechanism; 330, blowing system; 3301, high-pressure gas tank; 3302, conveying pipeline; 3303, blowing nozzle; 3304, high-pressure gas valve;
[0036] 40, non-magnetic material falling hopper; 41, non-magnetic processing cavity;
[0037] 50, collecting station; 501, first collecting box; 502, second collecting box; 503, third collecting box;
[0038] 60, main control system; 61, detection module; 62, data processing module; 63, display module. DETAILED DESCRIPTION
[0039] In the following, the utility model is further described in combination with the drawings and specific embodiments, and it should be noted that, under the premise of no conflict, the following described embodiments or technical features between each other can be combined to form new embodiments.
[0040] As Figures 1-6As shown, a kind of scrap grinding wheel head material recycling device is used to classify and recycle the grinding wheel head material crushed into powder, the scrap grinding wheel head material recycling device includes rack 10 and control cabinet 11 arranged on one side of rack 10, display module 63 and button switch are arranged on control cabinet 11, the residual metal powder content in diamond particles is displayed in real time by display module 63, main control system 60 and data processing module 62 are arranged in control cabinet 11, the diamond particle recycling quality result in grinding wheel head is calculated and analyzed by data processing module 62, data processing module 62 and display module 63 are electrically connected with main control system 60.
[0041] The crushing station 20, screening station 30 and collection station 50 are arranged on rack 10 and along the grinding wheel head material recycling process direction, wherein the crushing station 20 is provided with a crushing system 21, the crushing system 21 has a crushing drive 210, a gear set 211 and a crushing roller set 212, the crushing drive 210 is a motor and is electrically connected with the main control system 60, the output end of the crushing drive 210 is in transmission connection with the gear set 211, and the crushing roller set 212 is arranged in the feeding hopper 2122 of the rack 10, the crushing roller set 212 has a plurality of driving crushing rollers 2120 and driven crushing rollers 2121, and the gear set 211 is in transmission connection with the driving crushing rollers 2120.
[0042] Therefore, the main control system 60 sends a command to control the crushing drive 210 to start, so that the crushing drive 210 drives the gear set 211 to drive the driving crushing rollers 2120 to roll and crush the grinding wheel head into powder material under the action of the rotation of the driving crushing rollers 2120 and the driven crushing rollers 2121. Generally, the powder material contains magnetic metal particles, non-magnetic metal particles and diamond particles, for example, the magnetic metal particles include iron and nickel, and the non-magnetic metal particles include copper, so classification and recycling are needed.
[0043] The first screening mechanism 31, the second screening mechanism 32 and the third screening mechanism 33 are sequentially arranged along the powder material screening process, the first screening mechanism 31 has a magnetic screening system 310 for screening magnetic metal particles from the powder material, the second screening mechanism 32 has an adsorption system 320 for screening non-magnetic metal particles from the powder material, and the third screening mechanism 33 has a blowing system 330 for screening diamond particles from the powder material. The crushing system 21, the magnetic screening system 310, the adsorption system 320 and the blowing system 330 are electrically connected with the main control system 60.
[0044] The screening station 30 is also provided with a non-magnetic treatment cavity 41 for collecting the non-magnetic metal particles and diamond particles mixed in mist after the magnetic metal particles are screened out, and the non-magnetic treatment cavity 41 is in communication with the adsorption system 320 and the blowing system 330.
[0045] The collecting station 50 is provided with a first collecting box 501, a second collecting box 502 and a third collecting box 503, the first collecting box 501 is used for collecting magnetic metal particles, the second collecting box 502 is used for collecting non-magnetic metal particles, and the third collecting box 503 is used for collecting diamond particles.
[0046] More specifically, the magnetic screen system 310 has a magnetic screen driver 3101, a conveying belt 3102 and a plurality of magnetic rollers 3103, the magnetic screen driver 3101 is a motor, the magnetic roller 3103 has a strong magnetic roller 31030 and a weak magnetic roller 31031, the weak magnetic roller 31031 can use an iron roller, and the strong magnetic roller 31030 is provided with at least two. When the magnetic roller 3103 is installed, the two strong magnetic rollers 31030 are respectively installed at the front and rear ends of the conveying belt 3102, and the weak magnetic roller 31031 is installed between the front and rear strong magnetic rollers 31030 and located at the middle of the conveying belt 3102, so that the strong magnetic roller 31030 and the weak magnetic roller 31031 are arranged in parallel with each other, and the conveying belt 3102 is sleeved on the strong magnetic roller 31030 and the weak magnetic roller 31031. The first collecting box 501 is arranged below the conveying belt 3102.
[0047] The magnetic screen driver 3101 is electrically connected with the main control system 60, and the output end of the magnetic screen driver 3101 is drivingly connected with the strong magnetic roller 31030 at the front end of the conveying belt 3102. Therefore, by controlling the magnetic screen driver 3101 to start through the main control system 60, the magnetic screen driver 3101 drives the strong magnetic roller 31030, and the strong magnetic roller 31030 drives the conveying belt 3102 and the remaining strong magnetic roller 31030 and the weak magnetic roller 31031.
[0048] Therefore, according to the arrangement mode of the strong magnetic roller 31030, the weak magnetic roller 31031 and the conveying belt 3102, when the powder material crushed by the crushing roller group 212 falls on the conveying belt 3102, the strong magnetic roller 31030 arranged at the front end of the conveying belt 3102 adsorbs the magnetic metal particles through strong magnetic action, so as to avoid the magnetic metal particles from falling from the front end of the conveying belt 3102 to the first collecting box 501; the strong magnetic roller 31030 arranged at the rear end of the conveying belt 3102 prevents the magnetic metal particles from being thrown out from the rear end of the conveying belt 3102 under the action of the rotational inertia of the conveying belt 3102, so as to cause dust pollution; in addition, the weak magnetic roller 31031 is arranged at the middle of the conveying belt 3102, so that the magnetic metal particles accumulated to a certain amount at the middle of the conveying belt 3102 fall into the first collecting box 501 under the action of gravity, thereby completing the automatic magnetic classification and recovery of the magnetic metal particles; in addition, the non-magnetic metal particles and the diamond particles fall from the rear end of the conveying belt 3102 and are blown to the non-magnetic processing cavity 41 without being affected by the magnetic action.
[0049] The blowing system 330 has a high-pressure gas tank 3301, a conveying pipe 3302 and a blowing nozzle 3303. The high-pressure gas tank 3301 is connected with one end of the conveying pipe 3302 and communicates with the non-magnetic processing cavity 41 through the conveying pipe 3302. The conveying pipe 3302 is connected with the non-magnetic processing cavity 41 and the blowing nozzle 3303 is arranged at the connecting end of the conveying pipe 3302 and the non-magnetic processing cavity 41. A non-magnetic hopper 40 is arranged below the rear end of the conveying belt 3102. The non-magnetic hopper 40 can collect the non-magnetic metal particles and diamond particles falling from the rear end of the conveying belt 3102. The discharge port of the non-magnetic hopper 40 communicates with the conveying pipe 3302, so that the non-magnetic metal particles and diamond particles in the non-magnetic hopper 40 fall into the conveying pipe 3302 through the discharge port.
[0050] The high-pressure gas tank 3301 is provided with a high-pressure gas valve 3304 which is electrically connected with the main control system 60. Therefore, the high-pressure gas valve 3304 is controlled to open and release the high-pressure gas in the high-pressure gas tank 3301 by sending a command through the main control system 60. A negative pressure area is formed at the connecting position of the conveying pipe 3302 and the non-magnetic hopper 40, so as to drive the non-magnetic metal particles and diamond particles in the conveying pipe 3302 to be sprayed from the blowing nozzle 3303 into the non-magnetic processing cavity 41.
[0051] The adsorption system 320 has a negative pressure generator 321 and a negative pressure pipe 322. The negative pressure pipe 322 is provided with an adsorption cover 323 at one end and communicates with the top of the non-magnetic processing cavity 41 through the adsorption cover 323. The other end of the negative pressure pipe 322 is connected with a second collecting box 502. The negative pressure generator 321 is electrically connected with the main control system 60. Under the control of the main control system 60, the negative pressure generator 321 is started to generate a negative pressure environment in the negative pressure pipe 322.
[0052] The non-magnetic metal particles and diamond particles entering the non-magnetic processing cavity 41 through the high-pressure gas are mixed with the high-pressure gas to form a mist. According to the self-weight of the non-magnetic metal particles and diamond particles, the non-magnetic metal particles float upward in the non-magnetic processing cavity 41, and the diamond particles sink downward, so that the non-magnetic metal particles and diamond particles are layered.
[0053] Therefore, the upward floating non-magnetic metal particles can be collected into the second collecting box 502 through the negative pressure cover and the negative pressure suction in the negative pressure pipe 322, thereby realizing automatic adsorption and collection of the non-magnetic metal particles. The remaining diamond particles with heavier mass sink to the lower layer.
[0054] The non-magnetic processing cavity 41 is provided with a discharge port on the lower side of the end opposite to the blowing nozzle 3303, and the third collecting box 503 is arranged below the discharge port of the non-magnetic processing cavity 41. The high-pressure gas is sprayed through the blowing nozzle 3303, and the diamond particles sink under the action of the gravity of the combined diamond particles, so that the diamond particles fall through the discharge port of the non-magnetic processing cavity 41 to the third collecting box 503, thereby completing the automatic air-blowing classification and collection of the diamond particles. In addition, the bottom of the non-magnetic processing cavity 41 is gradually inclined to the discharge port, and the bottom of the non-magnetic processing cavity 41 is inclined, which is beneficial to the discharge of the diamond particles in the non-magnetic processing cavity 41 to the third collecting box 503 through the discharge port, and the diamond particles are discharged more completely and cleanly.
[0055] The third collecting box 503 is provided with a plurality of detection modules 61, and the detection modules 61 can selectively use alloy detection probes and are electrically connected with the main control system 60.
[0056] Under the control of the main control system 60, the detection modules 61 detect the metal content of the diamond particles falling from the non-magnetic processing cavity 41 to the third collecting box 503 in real time, thereby obtaining a detection signal of the related metal content, and then the detection modules 61 feed the detection signal of the metal content to the main control system 60. After processing, the main control system 60 sends the detection signal to the data processing module 62, which calculates and analyzes the specific metal content data, and the main control system 60 also transmits the specific metal content data to the display module 63, which displays the metal content of the current diamond particles in real time, so that the staff can understand the screening situation of the diamond particles in real time and intuitively.
[0057] If the data calculated and analyzed by the data processing module 62 is less than the set value, the main control system 60 judges that the diamond particles are qualified for recycling; if the data calculated and analyzed by the data processing module 62 is greater than the set value, the main control system 60 controls the adsorption system 320 to adjust the adsorption force and the blowing system 330 to adjust the gas flow, so that the metal content of the diamond particles is adjusted to be within the qualified range.
[0058] The detection principle of the detection module 61 in the embodiment is that when the detection module 61 passes through an alternating current, an alternating magnetic field is generated, and if there is a metal object in the alternating magnetic field, the metal object generates an eddy current, and the eddy current generates a new magnetic field, which affects the distribution of the original magnetic field, thereby feeding back the metal content.
[0059] Therefore, by setting the detection module 61 on the third collection box 503, the detection signal of the metal content of the current diamond particles is obtained in real time, and by the data processing module 62, the specific calculation and analysis result is obtained by accurately calculating and analyzing the detection signal, and the main control system is judged, so that the purpose of real-time detection and judgment of whether the metal content of the current diamond particles is qualified is realized, and the recovery quality of the diamond particles is improved while the diamond particles are automatically recovered.
[0060] In the embodiment of the application, when the metal particle content in the total recovered diamond particles of the third collection box 503 is less than 10% within one hour, it is judged that the diamond particle recovery is qualified.
[0061] In this way, the embodiment of the application sets the crushing system 21 on the crushing station 20 to automatically crush the grinding wheel cutter head to obtain powder material, which is more convenient and efficient than the previous manual knocking and recovery; by setting the first screening mechanism 31, the second screening mechanism 32 and the third screening mechanism 33 in turn along the powder material screening process direction according to the recovery requirements on the screening station 30, and correspondingly setting the magnetic screen system 310, the adsorption system 320 and the blowing system 330, under the control of the main control system 60, the magnetic screen system 310 is used to screen the magnetic metal particles from the powder material, the adsorption system 320 is used to screen the non-magnetic metal particles from the powder material, and the blowing system 330 is used to screen the diamond particles from the powder material, and then fall into the corresponding collection box of the collection station 50, thereby realizing the automatic classification and recovery of the powder material; compared with the previous cutter head recovery equipment, the embodiment of the application can further screen the non-magnetic metal particles from the diamond particles in the mixed powder material, and the recovery precision, quality and efficiency are further improved, the screening purity of the diamond particles is improved, and the high-frequency heating process is not required, which is more energy-saving.
[0062] The above-mentioned embodiments are only preferred embodiments of the present application, and cannot be used to limit the scope of protection of the present application, and any non-substantial changes and replacements made by those skilled in the art on the basis of the present application all belong to the scope of protection required by the present application.
Claims
1. A device for recycling spent grinding wheel tips, comprising: The application relates to a material recycling device for grinding wheel tips, which comprises a crushing station, a screening station and a collecting station arranged along the direction of a grinding wheel tip material recycling process. The crushing station is provided with a crushing system for crushing the grinding wheel tips into powder materials; the screening station is provided with a first screening mechanism, a second screening mechanism and a third screening mechanism arranged along a powder material screening process; the first screening mechanism is provided with a magnetic screening system; the second screening mechanism is provided with an adsorption system; and the third screening mechanism is provided with a blowing system. The crushing system, the magnetic screening system, the adsorption system and the blowing system are electrically connected to a main control system, so that the main control system correspondingly controls the magnetic screening system to screen magnetic metal particles from the powder materials, the adsorption system to screen non-magnetic metal particles from the powder materials, and the blowing system to screen diamond particles from the powder materials, and the particles fall into the corresponding collecting box of the collecting station.
2. The spent grinding wheel tip material recycling device of claim 1, wherein, The crushing system is provided with a crushing driver, a gear set and a crushing roller set; the crushing driver is electrically connected to the main control system; the output end of the crushing driver is connected to the gear set and is in transmission connection with the crushing roller set through the gear set, so that the main control system controls the crushing driver to drive the gear set to drive the crushing roller set.
3. The spent abrasive wheel tip material recovery device of claim 1, wherein, The screening station is provided with a non-magnetic processing cavity for collecting non-magnetic metal particles and diamond particles in mist form; the non-magnetic processing cavity is in communication with the adsorption system and the blowing system.
4. The spent abrasive wheel tip material recovery apparatus of claim 3, wherein, The magnetic screening system is provided with a magnetic screening driver, a conveying belt and a plurality of magnetic rollers; a first collecting box is arranged below the conveying belt; the magnetic screening driver is electrically connected to the main control system; the conveying belt is arranged on the plurality of magnetic rollers; the output end of the magnetic screening driver is in transmission connection with the magnetic rollers, so that the main control system controls the magnetic screening driver to drive the magnetic rollers and the conveying belt, so as to screen the magnetic metal particles into the first collecting box and screen the non-magnetic metal particles and the diamond particles into the non-magnetic processing cavity.
5. The spent abrasive wheel tip material recovery apparatus of claim 4, wherein, The magnetic rollers are provided with strong magnetic rollers and weak magnetic rollers; at least two strong magnetic rollers are arranged at the front and rear ends of the conveying belt respectively; the weak magnetic rollers are arranged between the front and rear strong magnetic rollers and are arranged in the middle part of the conveying belt.
6. The spent abrasive wheel tip material recycling device of claim 4, wherein, The rear end of the conveying belt is provided with a non-magnetic falling hopper for collecting non-magnetic metal particles and diamond particles; the non-magnetic falling hopper is connected to the blowing system.
7. The spent abrasive wheel tip material recovery apparatus of any of claims 3-6, wherein, The adsorption system is provided with a negative pressure generator and a negative pressure pipeline; the negative pressure generator is electrically connected to the main control system; one end of the negative pressure pipeline is connected to the non-magnetic processing cavity, and the other end is connected to a second collecting box, so that the main control system controls the negative pressure generator to generate a negative pressure environment in the negative pressure pipeline, and the non-magnetic metal particles floating upwards in the non-magnetic processing cavity are adsorbed into the second collecting box.
8. The spent abrasive wheel tip material recovery apparatus of any of claims 3-6, wherein, The blowing system has a high-pressure gas tank, a conveying pipeline and a blowing nozzle. The high-pressure gas tank is connected to the non-magnetic processing cavity through the conveying pipeline, and the blowing nozzle is arranged at the connecting end of the conveying pipeline and the non-magnetic processing cavity. A high-pressure gas valve arranged at the gas outlet end of the high-pressure gas tank is electrically connected to the main control system, so that the main control system controls the high-pressure gas valve to open and release the high-pressure gas in the high-pressure gas tank, and the sinking diamond particles are blown to the third collecting box at the rear end of the non-magnetic processing cavity through the blowing nozzle.
9. The spent abrasive wheel tip material recovery device of claim 8, wherein, A plurality of detection modules are arranged on the third collecting box and are electrically connected to the main control system. The main control system is electrically connected to a data processing module for calculating and analyzing the metal content in the diamond particles. The main control system sends the detection signal of the metal content obtained by the detection module to the data processing module for calculation and analysis. If the calculation and analysis result is below the set value, the main control system determines that the diamond particles are qualified for recovery. Otherwise, the main control system controls the adsorption system to adjust the adsorption force and the blowing system to adjust the gas flow.
10. The spent abrasive wheel tip material recycling device of claim 9, wherein, The scrapped grinding wheel tool bit material recovery device comprises a control cabinet. A display module for displaying the content of residual metal powder in the diamond particles in real time is arranged on the control cabinet. The main control system and the data processing module are arranged on the control cabinet. The display module is electrically connected to the main control system.
Citation Information
Patent Citations
Recycling device and method for waste diamond tool bit of saw blade
CN117563718A