Magnetic suspension spraying mechanism applied to bearing roller flaw detector

Abstract

A magnetic suspension spraying mechanism applied to a bearing roller diagnostic machine comprises a base, a sliding rail and a liquid accumulation tank are arranged on the base, the liquid accumulation tank is located on the middle side of the sliding rail, a first sliding seat and a second sliding seat are arranged on the sliding rail and located on the two sides of the liquid accumulation tank, a first electrode tip and a first spraying head are arranged on the first sliding seat, and a second electrode tip and a second spraying head are arranged on the second sliding seat. The first electrode tip and the second electrode tip are oppositely arranged to form a magnetizing assembly used for clamping and magnetizing the roller, the first spraying head and the first electrode tip are correspondingly arranged, and the second spraying head and the second electrode tip are correspondingly arranged; the device further comprises a third spraying head, the third spraying head is arranged corresponding to the circumferential face of the roller clamped and fixed by the magnetization assembly, and the third spraying head is driven by the first lead screw transferring module to be close to or away from the circumferential face of the roller clamped and fixed by the magnetization assembly. According to the scheme, the end face spraying structure and the circumferential surface spraying structure can adapt to rollers with different outer diameters, it is ensured that the distances between the spraying structures and the circumferential surfaces of the rollers are consistent in the spraying process each time, and then the detection effect is ensured.

Description

Technical Field

[0001] This utility model relates to the field of flaw detection technology, and in particular to a magnetic suspension spraying mechanism applied in a bearing roller flaw detector. Background Technology

[0002] Rail transit systems such as trains, subways, and light rail are becoming increasingly important in the national economy due to their advantages of large capacity and high speed, and the safety of rail transit is receiving increasing attention. During rail transit operation, wheel bearings are critical components. Wheel bearings mainly consist of an inner ring, an outer ring, and rollers located between the inner and outer rings. To ensure safe vehicle operation, each component of the wheel bearing must undergo flaw detection during the manufacturing process to ensure that each component meets quality requirements. Currently, the inspection of rollers on wheel bearings mainly uses magnetic particle testing. First, the rollers are magnetized, then a magnetic suspension is sprayed onto them, and finally, the traces of magnetic powder on the rollers are manually inspected to determine whether the rollers meet quality requirements.

[0003] In related technologies, when the same equipment sprays magnetic suspension liquid onto rollers of different models, the fixed distance between the spray head and the spray station can lead to differences in the spraying effect, which in turn affects the test results.

[0004] Therefore, in view of the shortcomings of the existing technology, it is necessary to design a magnetic suspension spray mechanism for use in bearing roller flaw detectors to solve the above problems. Utility Model Content

[0005] To overcome the shortcomings of the prior art, the purpose of this utility model is to provide a magnetic suspension spraying mechanism for use in bearing roller flaw detectors.

[0006] To achieve the above and other related objectives, the technical solution provided by this utility model is: a magnetic suspension spray mechanism applied in a bearing roller flaw detector, comprising a base, a slide rail and a liquid accumulation tank on the base, the liquid accumulation tank being located on the middle side of the slide rail, a slide block one and a slide block two on the slide rail and on both sides of the liquid accumulation tank, an electrode head one and a spray head one on the slide block one, and an electrode head two and a spray head two on the slide block two, the electrode head one and the electrode head two being arranged opposite to each other to form a magnetization assembly for clamping and magnetizing the roller, the spray head one being arranged corresponding to the electrode head one, and the spray head two being arranged corresponding to the electrode head two; further comprising a spray head three, the spray head three being arranged corresponding to the circumferential surface of the roller clamped and fixed by the magnetization assembly, the spray head three being driven by a lead screw transfer module one to approach or move away from the circumferential surface of the roller clamped and fixed by the magnetization assembly.

[0007] A preferred technical solution is as follows: the first slide is provided with a drive assembly for driving the first electrode head to rotate, and the second slide is provided with a drive assembly for driving the second electrode head to rotate.

[0008] The preferred technical solution is as follows: the base is provided with a second lead screw transfer module and a third lead screw transfer module. The second lead screw transfer module is used to drive the first slide block to slide on the slide rail, and the third lead screw transfer module is used to drive the second slide block to slide on the slide rail.

[0009] Due to the application of the above technical solution, the beneficial effects of this utility model are as follows:

[0010] The magnetic suspension spraying mechanism provided by this utility model for use in bearing roller flaw detectors has an end face spraying structure that corresponds to the electrode head structure that clamps and fixes the end face of the roller. Its peripheral spraying structure can adapt to rollers with different outer diameters, ensuring that the distance between the spraying structure and the peripheral surface of the roller is consistent during each spraying process, thereby ensuring the detection effect. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the magnetic suspension spraying mechanism involved in this utility model. Detailed Implementation

[0012] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0013] Please see Figure 1 It should be noted that in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. These terms are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. The terms "horizontal," "vertical," and "suspended," etc., do not indicate that the component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0014] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0015] Example:

[0016] like Figure 1 As shown, according to a general technical concept of this utility model, a magnetic suspension spraying mechanism for use in a bearing roller flaw detector is provided, including a base 1, a slide rail 2 and a liquid accumulation tank 3 on the base 1, the liquid accumulation tank 3 being located on the middle side of the slide rail 2, a slide block 4 and a slide block 5 on the slide rail 2 and on both sides of the liquid accumulation tank 3, an electrode head 6 and a spray head 7 on the slide block 4, and an electrode head 8 and a spray head 9 on the slide block 5, the electrode head 6 and the electrode head 8 being arranged opposite each other to form a magnetization assembly for clamping and magnetizing the roller, the spray head 7 being arranged corresponding to the electrode head 6, and the spray head 9 being arranged corresponding to the electrode head 8; it also includes a spray head 3 10, the spray head 3 10 being arranged corresponding to the circumferential surface of the roller clamped and fixed by the magnetization assembly, the spray head 3 10 being driven by a screw transfer module 1 (not shown) to approach or move away from the circumferential surface of the roller clamped and fixed by the magnetization assembly.

[0017] like Figure 1 As shown, in an exemplary embodiment of this utility model, the slide 4 is provided with a drive assembly 11 for driving the electrode head 6 to rotate, and the slide 5 is provided with a drive assembly 12 for driving the electrode head 8 to rotate.

[0018] like Figure 1 As shown, in an exemplary embodiment of this utility model, the base 1 is provided with a second lead screw transfer module 13 and a third lead screw transfer module 14. The second lead screw transfer module 13 is used to drive the first slide block 4 to slide on the slide rail 2, and the third lead screw transfer module 14 is used to drive the second slide block 5 to slide on the slide rail 2.

[0019] Therefore, this utility model has the following advantages:

[0020] The magnetic suspension spraying mechanism provided by this utility model for use in bearing roller flaw detectors has an end face spraying structure that corresponds to the electrode head structure that clamps and fixes the end face of the roller. Its peripheral spraying structure can adapt to rollers with different outer diameters, ensuring that the distance between the spraying structure and the peripheral surface of the roller is consistent during each spraying process, thereby ensuring the detection effect.

[0021] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A magnetic suspension spray mechanism applied to a bearing roller flaw detector, characterized in that: The base is provided with slide rails and a liquid accumulation groove, the liquid accumulation groove is located at the middle side of the slide rails, slide seat one and slide seat two are provided on the slide rails and at both sides of the liquid accumulation groove, electrode head one and spray head one are provided on the slide seat one, electrode head two and spray head two are provided on the slide seat two, the electrode head one and the electrode head two are oppositely arranged to form a magnetizing assembly for clamping and magnetizing a roller, the spray head one is correspondingly arranged with the electrode head one, the spray head two is correspondingly arranged with the electrode head two; the base is further provided with spray head three, the spray head three is correspondingly arranged with the circumferential surface of the roller clamped and fixed by the magnetizing assembly, the spray head three is driven by a screw rod transfer module one to approach or move away from the circumferential surface of the roller clamped and fixed by the magnetizing assembly.

2. The magnetic suspension spray mechanism applied to the bearing roller flaw detector according to claim 1, characterized in that: The slide seat one is provided with a driving assembly one for driving the electrode head one to rotate, the slide seat two is provided with a driving assembly two for driving the electrode head two to rotate.

3. The magnetic suspension spray mechanism applied to the bearing roller flaw detector according to claim 1, characterized in that: The base is provided with a screw rod transfer module two and a screw rod transfer module three, the screw rod transfer module two is used for driving the slide seat one to slide on the slide rails, the screw rod transfer module three is used for driving the slide seat two to slide on the slide rails.

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