Multifunctional safety protection device of lifting chain production equipment

By designing a protective shell and filtration mechanism on the lifting chain production equipment, combined with a negative pressure fan and a PM2.5 sensor, the problem of paint particle dispersion was solved, achieving safety protection for the lifting chain production equipment and protecting operators and the environment.

CN223761335UActive Publication Date: 2026-01-06TIANJIN QIANGLI CHAIN
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Patent Information

Application Number
CN202520019750.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2026-01-06
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

During the painting process, existing elevator chain production equipment disperses paint particles into the surrounding environment, polluting the air and posing a threat to human health.

Method used

Design a multifunctional safety protection device, including a protective shell, a filter mechanism and a negative pressure fan. The filter box and negative pressure fan draw in and filter paint particles. Combined with a PM2.5 sensor and control system, it can realize real-time monitoring and alarm to ensure that paint particles do not escape.

Benefits of technology

It effectively prevents paint particles from escaping into the work environment, protecting the health of operators and maintaining environmental cleanliness, and improving the safety and efficiency of painting operations.

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Abstract

The utility model discloses a multifunctional safety protection device of lifting chain production equipment, which comprises a base and a chain surface paint spraying device, a protection shell is fixedly mounted on the base, the chain surface paint spraying device is positioned in the protection shell, a door plate is hinged to one side of the protection shell, and a filtering mechanism is arranged on the protection shell. The filtering mechanism comprises a filtering box and a negative pressure fan, the filtering box is fixedly installed on one side of the protective shell, the negative pressure fan is fixedly installed at the bottom of the filtering box, a filter element is installed in the filtering box, an air inlet of the negative pressure fan communicates with the interior of the lower end of the filtering box, and a first air collecting hood is arranged at the upper end of the interior of the protective shell; the top of the first gas collecting hood is communicated with a second connecting pipe, the upper end of the filter box is communicated with a first connecting pipe, the first connecting pipe is communicated with the second connecting pipe, and paint particles drifting away from the protective shell can be sucked and filtered, so that the paint particles are effectively prevented from escaping into a working environment.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment technology, and in particular to a multifunctional safety protection device for lifting chain production equipment. Background Technology

[0002] A lifting chain is a transmission and conveying device composed of a series of chain links. It is mainly used for lifting materials vertically or at an incline. Typically made of high-strength materials such as high-quality alloy steel or stainless steel, it features simple structure, high strength, large load-bearing capacity, good wear resistance, and strong corrosion resistance. In various fields such as industrial production, port logistics, mining, and construction engineering, lifting chains are widely used for loading and unloading goods, lifting materials and equipment, and are indispensable equipment in these fields. At the same time, to ensure the safety of equipment and personnel, lifting chains also have reliable safety performance and can withstand huge loads and impacts. During purchase and use, it is necessary to select the appropriate type, specifications, and material according to specific needs and environmental conditions, and to perform regular maintenance and upkeep to ensure normal operation and extend service life.

[0003] During the chain production process, paint is sprayed onto the surface of the metal chain to improve its rust resistance.

[0004] For example, Chinese Patent No. CN222000483U discloses a metal chain surface spraying device, which includes a chain body and a support fixedly connected to the top outer wall of the base. The support is provided with a guide assembly and an auxiliary drying structure. A support block is fixedly connected to one side of the support near the top, and a spray head is fixedly connected to the bottom surface of the support block. A material box is fixedly connected to the top outer wall of the base, and an infusion pump is fixedly connected to the top outer wall of the material box. The inlet and outlet ports of the infusion pump are respectively connected to the outlet end of the material box and the inlet end of the spray head through conduits. The guide assembly includes two sprockets that are rotatably connected to one side of the support and mesh with the chain body.

[0005] During the automatic traction and displacement of the chain, the aforementioned device, in conjunction with the auxiliary drying structure, achieves the surface drying of the painted chain body, allowing painting and drying to proceed sequentially without the need to manually change the painting position of the chain body, thereby improving the painting efficiency of the chain body.

[0006] However, during the painting process, the aforementioned equipment releases a large number of paint particles into the surrounding environment. These particles not only pollute the air but may also pose a potential threat to the health of nearby personnel, including but not limited to causing respiratory discomfort, allergic reactions, and even more serious consequences with long-term exposure. Therefore, we propose a multi-functional safety protection device to enhance the production chain equipment. Utility Model Content

[0007] The purpose of this utility model is to provide a multifunctional safety protection device for improving chain production equipment, thereby solving or at least alleviating one or more of the above-mentioned problems and other problems existing in the prior art.

[0008] To achieve the above objectives, the main technical solutions adopted by this utility model include:

[0009] A multifunctional safety protection device for a lifting chain production equipment includes a base and a chain surface painting device for painting the surface of the lifting chain. The chain surface painting device is fixedly installed on the base, and a protective shell is fixedly installed on the base. The chain surface painting device is located inside the protective shell. A door panel is hinged to one side of the protective shell, and a feed port is opened on one side of the protective shell.

[0010] The protective shell is equipped with a filtration mechanism, which includes a filter box and a negative pressure fan. The filter box is fixedly installed on one side of the protective shell, and the negative pressure fan is fixedly installed at the bottom of the filter box. A filter element is installed inside the filter box. The air inlet of the negative pressure fan is connected to the lower end of the filter box. A first air collection hood is provided at the upper end of the interior of the protective shell. A second connecting pipe is connected to the top of the first air collection hood. A first connecting pipe is connected to the upper end of the filter box. The first connecting pipe is connected to the second connecting pipe.

[0011] A second gas collection hood is provided at the feed inlet, and the second gas collection hood is connected to the first connecting pipe through a third connecting pipe.

[0012] According to the present invention, a multifunctional safety protection device for a lifting chain production equipment includes a horizontal roller rotatably installed inside the feed inlet, and a vertical roller rotatably installed on the side of the protective shell near the feed inlet. Two vertical rollers are provided, and the two vertical rollers are respectively arranged on both sides of the feed inlet.

[0013] In a multi-functional safety protection device for a lifting chain production equipment according to the present invention, a valve is installed on the second connecting pipe.

[0014] According to this utility model, a multifunctional safety protection device for a lifting chain production equipment includes a PM2.5 sensor fixedly installed inside the protective shell, a control box fixedly installed on one side of the protective shell, a controller installed inside the control box, the PM2.5 sensor electrically connected to the controller, and an alarm light fixedly installed on the top of the protective shell, the alarm light being controlled by the controller.

[0015] According to the present invention, a multifunctional safety protection device for a lifting chain production equipment includes a control box with a first button group for controlling the valve switch, a second button group for controlling the negative pressure fan switch, and a third button group for controlling the start and stop of the chain surface painting device.

[0016] According to the present invention, a multifunctional safety protection device for a lifting chain production equipment includes a discharge port on the side of the protective shell away from the feed port, a collection box for collecting painted chains is slidably inserted into the discharge port, and a handle is fixedly connected to one side of the collection box.

[0017] In a multi-functional safety protection device for a lifting chain production equipment according to the present invention, a glass window is fixedly installed on the door panel.

[0018] This utility model has at least the following beneficial effects:

[0019] This invention uses a protective shell to confine paint particles generated during spraying, and a filtration mechanism to draw in and filter the paint particles floating inside the shell, thereby effectively preventing paint particles from escaping into the working environment and protecting the health of operators and the cleanliness of the surrounding environment. Attached Figure Description

[0020] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0021] Figure 1 This is a schematic diagram of the multi-functional safety protection device for the lifting chain production equipment of this utility model;

[0022] Figure 2 This is a structural schematic diagram of the multifunctional safety protection device for the lifting chain production equipment of this utility model from another perspective;

[0023] Figure 3 This is a structural diagram of the present invention without the door panel installed;

[0024] Figure 4 This is a partial rear cross-sectional view of the multifunctional safety protection device of the lifting chain production equipment of this utility model.

[0025] Explanation of icon numbers:

[0026] 1. Base; 2. Protective shell; 201. Feed inlet; 2011. Horizontal roller; 2012. Vertical roller; 202. Discharge outlet; 3. Door panel; 301. Glass window; 4. Chain surface painting device; 5. Collection box; 501. Handle; 6. Second gas collection hood; 7. Third connecting pipe; 8. Second connecting pipe; 801. Valve; 9. First connecting pipe; 10. Filter box; 11. Filter element; 12. Negative pressure fan; 13. First gas collection hood; 14. PM2.5 sensor; 15. Alarm light; 16. Control box. Detailed Implementation

[0027] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0028] Please refer to Figures 1 to 4 As shown, this embodiment provides a multi-functional safety protection device for lifting chain production equipment, including a base 1 and a chain surface painting device 4 for painting the surface of the lifting chain. The chain surface painting device 4 in this embodiment adopts a metal chain surface painting device disclosed in the patent with announcement number CN222000483U. Its specific structure and working principle are existing technologies and will not be described here.

[0029] The chain surface painting device 4 is fixedly installed on the base 1. The protective shell 2 is fixedly installed on the base 1. The chain surface painting device 4 is located inside the protective shell 2. A door panel 3 is hinged to one side of the protective shell 2. A feed port 201 is opened on one side of the protective shell 2.

[0030] The protective shell 2 is equipped with a filtration mechanism, which includes a filter box 10 and a negative pressure fan 12. The filter box 10 is fixedly installed on one side of the protective shell 2, and the negative pressure fan 12 is fixedly installed at the bottom of the filter box 10. The filter element 11 is installed inside the filter box 10. The air inlet of the negative pressure fan 12 is connected to the lower end of the filter box 10. A first air collection hood 13 is provided at the upper end of the interior of the protective shell 2. A second connecting pipe 8 is connected to the top of the first air collection hood 13. A first connecting pipe 9 is connected to the upper end of the filter box 10. The first connecting pipe 9 is connected to the second connecting pipe 8. In this embodiment, a valve 801 is installed on the second connecting pipe 8.

[0031] A second gas collection hood 6 is installed at the feed inlet 201. The second gas collection hood 6 is connected to the first connecting pipe 9 through a third connecting pipe 7.

[0032] By adopting the above technical solution, during use, the chain passes through the feed inlet 201 into the protective shell 2, then the door panel 3 is opened, and the worker installs the chain on the chain surface painting device 4, turns on the chain surface painting device 4, and then closes the door panel 3 to perform the painting operation on the chain. At the same time, the negative pressure fan 12 is turned on, and the valve 801 is in the closed state. The paint particles overflowing from the feed inlet 201 are collected by the second gas collection hood 6 and enter the filter box 10 through the third connecting pipe 7 and the first connecting pipe 9 for filtration. When all the material bars are painted, the valve 801 is opened, and the paint particles floating in the protective shell 2 are collected by the first gas collection hood 13 and enter the filter box 10 through the second connecting pipe 8 and the first connecting pipe 9 for filtration. After the suction is completed, the door panel 3 can be opened to replace the next chain.

[0033] In this embodiment, a horizontal roller 2011 is rotatably installed inside the feed inlet 201, and a vertical roller 2012 is rotatably installed on the side of the protective shell 2 near the feed inlet 201. There are two vertical rollers 2012, which are respectively arranged on both sides of the feed inlet 201. By using the horizontal roller 2011 and the vertical roller 2012, the chain can be effectively prevented from directly contacting the feed inlet 201, thereby preventing the feed inlet 201 from being worn.

[0034] In this embodiment, a PM2.5 sensor 14 is fixedly installed inside the protective shell 2, a control box 16 is fixedly installed on one side of the protective shell 2, a controller is installed inside the control box 16, the PM2.5 sensor 14 is electrically connected to the controller, and an alarm light 15 is fixedly installed on the top of the protective shell 2, the alarm light 15 is controlled by the controller.

[0035] The PM2.5 sensor 14 can monitor the PM2.5 content inside the protective shell 2 in real time, thereby determining whether the paint particles inside the protective shell 2 have been cleaned. When the PM2.5 content inside the protective shell 2 exceeds the set threshold, the controller controls the alarm light 15 to emit an alarm light. When the PM2.5 content in the protective shell 2 is lower than the set threshold, the controller controls the alarm light 15 to emit a normal indicator light.

[0036] In this embodiment, the PM2.5 sensor 14 is a PM2.5 sensor with model number GP2Y1051AU0F. The controller is a DSP controller.

[0037] In this embodiment, the surface of the control box 16 is equipped with a first button group for controlling the switch of valve 801, a second button group for controlling the switch of negative pressure fan 12, and a third button group for controlling the start and stop of chain surface painting device 4.

[0038] In this embodiment, a discharge port 202 is provided on the side of the protective shell 2 away from the inlet 201. A collection box 5 for collecting the painted chain is slidably inserted into the discharge port 202. A handle 501 is fixedly connected to one side of the collection box 5. This setting makes it easier to pull the collection box 5 directly out of the protective shell 2 through the discharge port 202, making the operation more convenient. When the collection box 5 is inserted into the protective shell 2 through the discharge port 202, the collection box 5 blocks the discharge port 202, thereby effectively preventing paint particles in the protective shell 2 from overflowing from the discharge port 202.

[0039] In this embodiment, a glass window 301 is fixedly installed on the door panel 3 to facilitate real-time observation of the operation status of the chain surface painting device 4.

[0040] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A multifunctional safety guard of a hoisting chain production apparatus, characterized in that, The base (1) and the chain surface paint spraying device (4) for spraying paint on the surface of the lifting chain are arranged, the chain surface paint spraying device (4) is fixedly installed on the base (1), the base (1) is fixedly installed with a protective shell (2), the chain surface paint spraying device (4) is located in the interior of the protective shell (2), one side of the protective shell (2) is hinged with a door plate (3), and one side of the protective shell (2) is provided with a feeding port (201). The protective shell (2) is provided with a filtering mechanism, the filtering mechanism comprises a filtering box (10) and a negative pressure fan (12), the filtering box (10) is fixedly installed on one side of the protective shell (2), the negative pressure fan (12) is fixedly installed at the bottom of the filtering box (10), a filter core (11) is installed in the interior of the filtering box (10), the air inlet of the negative pressure fan (12) is communicated with the interior of the lower end of the filtering box (10), the interior of the upper end of the protective shell (2) is provided with a first gas collecting cover (13), the top of the first gas collecting cover (13) is communicated with a second connecting pipe (8), the upper end of the filtering box (10) is communicated with a first connecting pipe (9), and the first connecting pipe (9) is communicated with the second connecting pipe (8). A second gas collecting cover (6) is arranged at the feeding port (201), and the second gas collecting cover (6) is communicated with the first connecting pipe (9) through a third connecting pipe (7).

2. The multifunctional safety guard of the lifting chain production equipment according to claim 1, characterized in that: A horizontal roller (2011) is rotatably installed in the interior of the feeding port (201), vertical rollers (2012) are rotatably installed on the side of the protective shell (2) close to the feeding port (201), and the vertical rollers (2012) are provided with two vertical rollers (2012) arranged on the two sides of the feeding port (201).

3. The multifunctional safety guard of a lifting chain production apparatus according to claim 2, characterized in that: A valve (801) is installed on the second connecting pipe (8).

4. The multifunctional safety guard of a lifting chain production apparatus according to claim 3, characterized in that: A PM2.5 sensor (14) is fixedly installed in the interior of the protective shell (2), a control box (16) is fixedly installed on one side of the protective shell (2), a controller is installed in the control box (16), the PM2.5 sensor (14) is electrically connected with the controller, an alarm lamp (15) is fixedly installed on the top of the protective shell (2), and the alarm lamp (15) is controlled by the controller.

5. The multifunctional safety guard of a lifting chain production apparatus according to claim 4, characterized in that: A first button group for controlling the opening and closing of the valve (801), a second button group for controlling the opening and closing of the negative pressure fan (12) and a third button group for controlling the start and stop of the chain surface paint spraying device (4) are arranged on the surface of the control box (16).

6. The multifunctional safety guard of a lifting chain production apparatus according to claim 5, characterized in that: A discharge port (202) is formed on the side of the protective shell (2) away from the feeding port (201), a collecting box (5) for collecting the painted chain is slidably inserted into the discharge port (202), and a handle (501) is fixedly connected to one side of the collecting box (5).

7. The multifunctional safety guard of a lifting chain production apparatus according to claim 6, characterized in that: A glass window (301) is fixedly embedded on the door plate (3).

Citation Information

Patent Citations

  • Metal chain surface paint spraying device

    CN222000483U