Scrap flushing device for black master batch cutting

Abstract

The utility model relates to the technical field of flushing devices, and provides a chipping flushing device for black master batch cutting, which comprises a base, a protection assembly is fixed at the top end of the base, the protection assembly comprises a protection box, an operation cavity and a door plate, the protection box is fixed at the top end of the base, the operation cavity is arranged in the protection box, and the door plate is arranged in the operation cavity. A door plate is hinged to the inner wall of the protection box on one side of the operation cavity. By arranging the sewage treatment structure, the second treatment layer and the first treatment layer, sewage generated by chip cleaning can be filtered and treated, harmful substances in the sewage are reduced, the situation that the sewage is directly discharged and pollutes the natural environment is avoided, through holes are formed in the two sides of the interior of the treatment frame, small chips in the sewage can be filtered out, and the service life of the sewage is prolonged. The chipping flushing device for master batch cutting has the functions of secondary filtration and sewage treatment, and the environmental protection property of the chipping flushing device for master batch cutting in use is improved.

Description

Technical Field

[0001] This utility model relates to the field of rinsing device technology, and in particular to a debris rinsing device for cutting black masterbatch. Background Technology

[0002] Black masterbatch, as an important additive in the plastics industry, has multiple functions such as coloring, reinforcement, and stabilization. During the cutting process of black masterbatch, a large amount of debris is generated. This debris not only affects the normal operation of the cutting equipment but may also pollute the production environment. Furthermore, if the debris is not cleaned up in time, it may adversely affect subsequent production processes. Therefore, it is necessary to design a debris washing device for black masterbatch cutting.

[0003] To address this, patent CN214918556U discloses a grinding machine debris rinsing device for monocrystalline silicon wafers. The device includes a mounting plate, a hydraulic cylinder fixedly connected to the left side of the mounting plate, a fixing plate fixedly connected to the left end of the hydraulic cylinder, a rotating disk at the bottom of the fixing plate, and a U-shaped block fixedly connected to the top of the fixing plate. A water pipe is fixedly connected inside the U-shaped block, and a pipe connector rotary joint is fixedly connected to the bottom of the water pipe. In this grinding machine debris rinsing device, a servo motor drives a drive gear to rotate, causing the gear to rotate, which in turn rotates the rotating disk. Simultaneously, the rotary joint allows the three-way pipe and the water pipe to rotate, thereby rotating the two cleaning nozzles at the bottom of the rotating disk. This achieves rotary spraying, facilitating omnidirectional rinsing of the monocrystalline silicon wafer and improving the debris removal effect.

[0004] Although the aforementioned debris washing device can perform all-round washing during use, the wastewater after washing is inconvenient to collect and treat. Therefore, it is necessary to design a debris washing device for cutting black masterbatch. Utility Model Content

[0005] The purpose of this invention is to provide a waste washing device for cutting black masterbatch, in order to solve the problem that the wastewater after washing by existing waste washing devices for cutting black masterbatch is inconvenient to collect and treat.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a debris washing device for cutting black masterbatch, including a base;

[0007] A protective assembly is fixed to the top of the base. The protective assembly includes a protective box, an operating cavity, and a door panel. The protective box is fixed to the top of the base. An operating cavity is opened inside the protective box. A door panel is hinged to the inner wall of the protective box on one side of the operating cavity.

[0008] A cutting assembly is fixed to the top of the base, a rinsing structure is fixed to one side of the top of the cutting assembly, and a sewage treatment structure is provided on one side below the base. The sewage treatment structure includes a treatment box, a drain pipe, a treatment chamber, a treatment rack, a second treatment layer, and a first treatment layer. The treatment box is located on one side below the base, and a treatment chamber is opened inside the treatment box. A drain pipe is fixed to one side of the bottom of the treatment box. A treatment rack is fixed to the inner wall of the treatment box inside the treatment chamber. A second treatment layer is provided on one side inside the treatment rack, and a first treatment layer is fixed to one side of the second treatment layer.

[0009] A pre-filtration structure is provided on one side of the sewage treatment structure below the base.

[0010] Furthermore, the cutting assembly includes a gantry frame, a hydraulic rod, and a cutting machine. The gantry frame is fixed inside the operating cavity at the top of the base. A hydraulic rod is fixed on the inner wall of the top of the gantry frame, and a cutting machine is fixed at the bottom end of the hydraulic rod.

[0011] Furthermore, the flushing structure includes an electric push rod, a connecting plate, a mounting sleeve, a water storage pipe, a hose, a water delivery pipe, and a nozzle. The electric push rod is fixed to the outer wall on one side of the top of the gantry frame. A connecting plate is fixed to the bottom end of the electric push rod. Mounting sleeves are fixed to both sides of the bottom end of the connecting plate. A water storage pipe runs through the inside of the mounting sleeve. A hose is evenly fixed to the bottom of the water storage pipe. A nozzle is fixed to the bottom end of each hose. A water delivery pipe is fixed to one end of the water storage pipe.

[0012] Furthermore, the inner wall of the mounting sleeve and the outer wall of the water storage pipe abut against each other, and the flexible hoses are evenly distributed at the bottom of the water storage pipe.

[0013] Furthermore, the outer side of each hose is fixed with a metal threaded tube, and the end of the water delivery pipe away from the water storage pipe is connected to a tap water pipe.

[0014] Furthermore, through holes are evenly provided on both sides inside the processing rack, the second processing layer is an activated carbon layer, and the first processing layer is a quartz sand layer.

[0015] Furthermore, the pre-filtration structure includes a connecting pipe, a filter box, a filter plate, a cleaning door, and a drain pipe. The filter box is located on one side of the treatment box below the base. A filter plate is fixed inside the filter box. A cleaning door is provided inside the filter box at one end of the filter plate. A connecting pipe is fixed on one side of the bottom of the filter box. The drain pipe is located inside the base near the connecting pipe.

[0016] Furthermore, one end of the connecting pipe extends into the interior of the processing chamber, and the main view section of the filter plate is designed with an inclination.

[0017] Furthermore, the filter plate is uniformly arranged inside the filter plate.

[0018] The present invention provides a debris washing device for cutting black masterbatch, the advantages of which are:

[0019] By incorporating a wastewater treatment structure, the second and first treatment layers can filter and treat the wastewater from the chip washing process, reducing harmful substances in the wastewater and preventing direct discharge of wastewater that could pollute the natural environment. The treatment rack has through holes on both sides to filter out fine chips in the wastewater, thus enabling the device to perform secondary filtration and wastewater treatment functions and improving the environmental friendliness of the chip washing device for masterbatch cutting during use.

[0020] By incorporating a pre-filtration structure, wastewater containing debris enters the filter box through a drain pipe and undergoes initial filtration through the filter holes inside the filter plate. This process removes most of the impurities from the wastewater. The filtered debris can be cleaned through the cleaning door and discharged outwards, preventing larger debris from clogging the subsequent treatment system. This device enables convenient pre-filtration of wastewater and improves the ease of use of the black masterbatch cutting debris washing device.

[0021] By incorporating a rinsing structure, water can be supplied to the hose via an external water pipe and pump. The water spray direction can be adjusted via a threaded metal tube fixed to the outside of the hose, and the spray height of the nozzle can be adjusted via an electric push rod. This design enables the device to easily rinse away black masterbatch debris, improving the ease of use of this black masterbatch cutting debris rinsing device. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the front cross-sectional structure of this utility model;

[0024] Figure 3 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0025] Figure 4 This is a side sectional view of the present invention.

[0026] Figure 5 This is a top view cross-sectional structural diagram of the present invention.

[0027] The following are the annotations in the diagram: 1. Base; 2. Protective assembly; 21. Protective box; 22. Operating chamber; 23. Door panel; 3. Cutting assembly; 31. Gantry frame; 32. Hydraulic rod; 33. Cutting machine; 4. Flushing structure; 41. Electric push rod; 42. Connecting plate; 43. Mounting sleeve; 44. Water storage pipe; 45. Hose; 46. Water supply pipe; 47. Nozzle; 5. Sewage treatment structure; 51. Treatment box; 52. Drain pipe; 53. Treatment chamber; 54. Treatment rack; 55. Second treatment layer; 56. First treatment layer; 6. Pre-filtration structure; 61. Connecting pipe; 62. Filter box; 63. Filter plate; 64. Cleaning door; 65. Drain pipe. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1-5 The present invention provides a chip washing device for cutting black masterbatch, including a base 1.

[0030] Reference Figures 1-5 A protective assembly 2 is fixed to the top of the base 1. The protective assembly 2 includes a protective box 21, an operating cavity 22, and a door panel 23. The protective box 21 is fixed to the top of the base 1. The operating cavity 22 is opened inside the protective box 21. The door panel 23 is hinged to the inner wall of the protective box 21 on one side of the operating cavity 22. A cutting assembly 3 is fixed to the top of the base 1. The cutting assembly 3 includes a gantry frame 31, a hydraulic rod 32, and a cutting machine 33. The gantry frame 31 is fixed inside the operating cavity 22 at the top of the base 1. The hydraulic rod 32 is fixed to the inner wall of the top of the gantry frame 31. The cutting machine 33 is fixed to the bottom end of the hydraulic rod 32. A flushing structure 4 is fixed to one side of the top of the cutting assembly 3. The flushing structure 4 includes an electric push rod 41, a connecting plate 42, and a mounting plate 43. The device includes a sleeve 43, a water storage pipe 44, a hose 45, a water delivery pipe 46, and a nozzle 47. An electric push rod 41 is fixed to the outer wall of one side of the top of the gantry frame 31. A connecting plate 42 is fixed to the bottom end of the electric push rod 41. A mounting sleeve 43 is fixed to both sides of the bottom end of the connecting plate 42. A water storage pipe 44 runs through the inside of the mounting sleeve 43. A hose 45 is evenly fixed to the bottom of the water storage pipe 44. A nozzle 47 is fixed to the bottom end of each hose 45. A water delivery pipe 46 is fixed to one end of the water storage pipe 44. The inner wall of the mounting sleeve 43 and the outer wall of the water storage pipe 44 abut against each other. The hoses 45 are evenly distributed at the bottom of the water storage pipe 44. A metal threaded pipe is fixed to the outside of each hose 45. A tap water pipe is connected to the end of the water delivery pipe 46 away from the water storage pipe 44.

[0031] When an external power source is connected, the electric push rod 41 is activated. The electric push rod 41 will drive the mounting sleeve 43 to rise and fall through the connecting plate 42. The mounting sleeve 43 will drive the water storage pipe 44 to rise and fall. The water storage pipe 44 will drive the hose 45 to rise and fall. The outer side of the hose 45 is fixed with a metal threaded tube, which can facilitate the adjustment of the rinsing direction of the nozzle 47. The water supply pipe 46 is connected to an external tap water pipe to provide a water source for rinsing.

[0032] Reference Figure 1 , Figure 2 and Figure 4 A sewage treatment structure 5 is provided on one side below the base 1. The sewage treatment structure 5 includes a treatment box 51, a drain pipe 52, a treatment chamber 53, a treatment frame 54, a second treatment layer 55, and a first treatment layer 56. The treatment box 51 is located on one side below the base 1. The treatment chamber 53 is opened inside the treatment box 51. The drain pipe 52 is fixed on one side of the bottom of the treatment box 51. The treatment frame 54 is fixed on the inner wall of the treatment box 51 inside the treatment chamber 53. The second treatment layer 55 is provided on one side inside the treatment frame 54. The first treatment layer 56 is fixed on one side of the second treatment layer 55. Through holes are evenly opened on both sides inside the treatment frame 54. The second treatment layer 55 is an activated carbon layer, and the first treatment layer 56 is a quartz sand layer.

[0033] The first treatment layer 56 is a quartz sand layer. Quartz sand filter media is made from natural quartz ore through crushing, screening, and washing processes. It has a multi-faceted or spherical appearance, is pure white, and features high mechanical strength, strong interception capacity, and stable chemical properties. It has a long service life and the filtered water quality is stable. The second treatment layer 55 is an activated carbon layer. In the water treatment process, it has the advantages of strong adsorption capacity and fast filtration speed, and can effectively adsorb undesirable substances with small and large molecular structures in the liquid phase.

[0034] Reference Figure 1 , Figure 2 and Figure 5 A pre-filtration structure 6 is provided on one side of the sewage treatment structure 5 below the base 1. The pre-filtration structure 6 includes a connecting pipe 61, a filter box 62, a filter plate 63, a cleaning door 64, and a drain pipe 65. The filter box 62 is located on one side of the treatment box 51 below the base 1. The filter plate 63 is fixed inside the filter box 62. A cleaning door 64 is provided inside the filter box 62 at one end of the filter plate 63. The connecting pipe 61 is fixed on one side of the bottom of the filter box 62. The drain pipe 65 is opened inside the base 1 on the side close to the connecting pipe 61. One end of the connecting pipe 61 extends into the interior of the treatment chamber 53. The main cross-section of the filter plate 63 is designed with an inclination. The filter plates 63 are evenly distributed inside the filter plate 63.

[0035] The filter plate 63 can perform preliminary filtration and interception of debris in the sewage. Opening the cleaning door 64 can clean up the intercepted debris. The pretreated sewage is sent to the interior of the sewage treatment structure 5 for secondary treatment through the connecting pipe 61.

[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A black master batch cutting debris flushing device, comprising a base (1); Characterized in that: The top end of the base (1) is fixed with a protection assembly (2), the protection assembly (2) comprises a protection box (21), an operation cavity (22) and a door plate (23), the protection box (21) is fixed on the top end of the base (1), the inside of the protection box (21) is provided with an operation cavity (22), and the operation cavity (22) is hinged with a door plate (23) on the inner wall of the protection box (21) on one side; The top end of the base (1) is fixed with a cutting assembly (3), one side of the top of the cutting assembly (3) is fixed with a flushing structure (4), one side of the lower part of the base (1) is provided with a sewage treatment structure (5), the sewage treatment structure (5) comprises a treatment box (51), a drain pipe (52), a treatment cavity (53), a treatment frame (54), a second treatment layer (55) and a first treatment layer (56), the treatment box (51) is arranged on one side of the lower part of the base (1), the inside of the treatment box (51) is provided with a treatment cavity (53), one side of the bottom of the treatment box (51) is fixed with a drain pipe (52), the inner wall of the treatment box (51) inside the treatment cavity (53) is fixed with a treatment frame (54), one side of the inside of the treatment frame (54) is provided with a second treatment layer (55), and one side of the second treatment layer (55) is fixed with a first treatment layer (56); One side of the sewage treatment structure (5) below the base (1) is provided with a pre-filtering structure (6).

2. The black masterbatch cutting scrap flushing device according to claim 1, characterized in that: The cutting assembly (3) comprises a gantry (31), a hydraulic rod (32) and a cutting machine (33), the gantry (31) is fixed in the inside of the operation cavity (22) at the top end of the base (1), the inner wall of the top of the gantry (31) is fixed with a hydraulic rod (32), and the bottom end of the hydraulic rod (32) is fixed with a cutting machine (33).

3. The black masterbatch cutting scrap flushing device according to claim 1, characterized in that: The flushing structure (4) comprises an electric push rod (41), a connecting plate (42), a mounting sleeve (43), a water storage pipe (44), a hose (45), a water supply pipe (46) and a spray head (47), the electric push rod (41) is fixed on the outer wall of one side of the top of the gantry (31), the bottom end of the electric push rod (41) is fixed with a connecting plate (42), the bottom end of the connecting plate (42) is fixed with a mounting sleeve (43) on both sides, the inside of the mounting sleeve (43) penetrates a water storage pipe (44), the bottom of the water storage pipe (44) is uniformly fixed with a hose (45), the bottom end of the hose (45) is fixed with a spray head (47), and one end of the water storage pipe (44) is fixed with a water supply pipe (46).

4. The black masterbatch cutting scrap flushing device according to claim 3, characterized in that: The inner wall of the mounting sleeve (43) and the outer wall of the water storage pipe (44) are in contact with each other, and the hoses (45) are distributed at equal intervals at the bottom of the water storage pipe (44).

5. The black masterbatch cutting scrap flushing device according to claim 3, characterized in that: The outer side of the hose (45) is fixed with a metal threaded pipe, and the end of the water supply pipe (46) away from the water storage pipe (44) is connected with a water pipe.

6. The black masterbatch cutting scrap flushing device according to claim 1, characterized in that: The inside of the treatment frame (54) is uniformly provided with through holes on both sides, the second treatment layer (55) is an activated carbon layer, and the first treatment layer (56) is a quartz sand layer.

7. The black masterbatch cutting scrap flushing device according to claim 1, characterized in that: The pre-filtering structure (6) comprises a connecting pipe (61), a filtering box (62), a filtering plate (63), a cleaning door (64) and a sewer pipe (65), the filtering box (62) is arranged on one side of the processing box (51) below the base (1), the inside of the filtering box (62) is fixedly provided with the filtering plate (63), one end of the filtering plate (63) is provided with the cleaning door (64) in the inside of the filtering box (62), one side of the bottom of the filtering box (62) is fixedly provided with the connecting pipe (61), and the sewer pipe (65) is arranged in the inside of the base (1) and close to one side of the connecting pipe (61).

8. The black masterbatch cutting scrap flushing device according to claim 7, characterized in that: One end of the connecting pipe (61) extends to the inside of the processing cavity (53), and the front view section of the filtering plate (63) is designed to be inclined.

9. The black masterbatch cutting scrap flushing device according to claim 7, characterized in that: The inside of the filtering plate (63) is uniformly provided with the filtering plate (63).

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