Alloy copper wire cleaning device

By designing an elastic winding mechanism and drying components for the alloy copper wire cleaning device, the alloy copper wire is dried immediately after cleaning, solving the problem of secondary adhesion of impurities caused by residual moisture on the surface of the alloy copper wire and improving the cleaning effect.

CN223761627UActive Publication Date: 2026-01-06YAAN JUNHE COPPER CO LTD
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Patent Information

Application Number
CN202520275828.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2026-01-06
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

The lack of drying measures after cleaning of alloy copper wires leads to residual moisture, which can easily cause secondary adhesion of impurities.

Method used

An alloy copper wire cleaning device was designed, comprising an elastic winding mechanism, a water inlet assembly, and a drying assembly. The alloy copper wire is shaken and agitated by the winding mechanism, rinsed by the water inlet assembly, and dried in the drying assembly to ensure immediate drying after cleaning.

Benefits of technology

It improves the cleaning effect, avoids the secondary adhesion of impurities, ensures that the surface of the alloy copper wire is dry, and prevents contamination caused by residual moisture.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an alloy copper wire cleaning device, and relates to the technical field of alloy copper wires. An overflow pipe is arranged on the side wall of the top of the box body, axial flow blades are rotationally arranged at the bottom of the box body, a wire inlet wheel and a wire outlet wheel are rotationally arranged in the box body above the axial flow blades, two sets of winding mechanisms are arranged in the box body between the wire inlet wheel and the wire outlet wheel, a water inlet assembly is arranged above the box body, and a drying assembly is arranged above the water inlet assembly. The water inlet assembly comprises a nozzle and a water inlet pipe communicated with the nozzle, the water spraying area of the nozzle is located on the conveying track of the alloy copper wire, the drying assembly comprises a drying cylinder, and a plurality of fans are arranged in the drying cylinder. According to the utility model, the alloy copper wire is dried immediately after being cleaned, so that secondary adhesion of impurities is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of alloy copper wire technology, and specifically to an alloy copper wire cleaning device. Background Technology

[0002] Alloy copper wire is a type of wire made by mixing copper with other metals or non-metals in a certain proportion. The main component of alloy copper wire is copper, but other metals or non-metals such as zinc, tin, phosphorus, aluminum, manganese, and nickel are added to form an alloy with specific properties.

[0003] In existing technologies, alloy copper wire requires pickling during production and processing, followed by cleaning to remove acid or residual impurities adhering to the surface. Currently, there is a lack of drying measures after cleaning, resulting in water residue on the surface and making it prone to secondary adhesion of impurities immediately after cleaning. Utility Model Content

[0004] The purpose of this invention is to develop an alloy copper wire cleaning device that allows for immediate drying of the alloy copper wire after cleaning, thus preventing secondary adhesion of impurities.

[0005] This utility model is achieved through the following technical solution:

[0006] An alloy copper wire cleaning device, comprising:

[0007] Box;

[0008] Overflow pipe, located on the top side wall of the enclosure;

[0009] Axial flow blades are rotatably mounted at the bottom of the housing;

[0010] The inlet and outlet reels are rotatably housed in a box above the axial flow blades;

[0011] Two winding mechanisms are located inside the housing between the inlet and outlet reels;

[0012] The water inlet assembly is located on top of the tank.

[0013] A drying component is located above the water inlet component;

[0014] The water inlet assembly includes a nozzle and a water inlet pipe connected to the nozzle, and the area where the nozzle sprays water is located on the conveying trajectory of the alloy copper wire.

[0015] The drying assembly includes a drying cylinder, and multiple fans are installed inside the drying cylinder.

[0016] Optionally, the water inlet assembly includes a cylindrical water inlet cylinder, which is vertically arranged and located above the output wheel. The inner wall of the water inlet cylinder is evenly covered with multiple nozzles arranged in a matrix. The inner wall of the water inlet cylinder is provided with a water inlet cavity, and the water inlet pipe is provided on the water inlet cylinder and communicates with the water inlet cavity.

[0017] Optionally, the drying cylinder is arranged horizontally, and each end of the drying cylinder is provided with a bracket connected thereto, and a guide wheel is rotatably connected to the bracket.

[0018] Optionally, the bottom surface of the drying cylinder is inclined, and the top of the drying cylinder is provided with multiple slots. Multiple fans are respectively arranged in the slots, the fans are arranged at an angle, and the airflow direction of the fans is inclined towards the lower end of the bottom surface of the drying cylinder.

[0019] Optionally, the elastic drive assembly includes a first slide block rotatably connected to the end of the first winding wheel and a second slide block rotatably connected to the end of the second winding wheel. The inner wall of the housing is provided with a slide rail slidably connected to the first slide block and the second slide block. The slide rail is arranged vertically so that the sliding direction of the first slide block and the second slide block is vertical.

[0020] Optionally, a spring telescopic rod is provided between the first slide and the second slide, and the spring telescopic rod is arranged vertically.

[0021] Optionally, a gear is rotatably provided on the inner wall of the box between the first slide and the second slide, and vertically arranged racks are provided on the top of the first slide and the bottom of the second slide, respectively, and the two racks mesh with the sides of the gear.

[0022] Optionally, one of the winding mechanisms is provided with a drive source, which drives the first slide or the second slide to slide periodically toward the middle of the first slide and the second slide.

[0023] Optionally, the driving source includes a drive wheel that is rotatably disposed at the bottom of the first slide or the top of the second slide. The drive wheel is not circular, and a motor that is connected to the drive wheel is correspondingly disposed on the housing.

[0024] Optionally, the drive wheel is an eccentric wheel, with the outer edge of the drive wheel gradually moving away from the central axis in the circumferential direction, and forming a step by concave inward after reaching the point furthest from the central axis.

[0025] The beneficial effects of this utility model are:

[0026] When cleaning alloy copper wire, the elastic reciprocating winding mechanism causes the alloy copper wire to shake and sway in the water, which removes residual acid and impurities from the surface of the alloy copper wire, improving the cleaning effect. The water inlet component not only serves as the water source for cleaning but also rinses the alloy copper wire output from the box, further improving the cleaning effect. The alloy copper wire is dried immediately after cleaning in the drying drum, avoiding the re-adhesion of impurities caused by water residue on the surface of the alloy copper wire. Attached Figure Description

[0027] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0028] Figure 1 This is a structural diagram of the present utility model;

[0029] Figure 2 This is a diagram of the internal structure of the enclosure;

[0030] Figure 3 This is a structural diagram of the water inlet assembly;

[0031] Figure 4 This is a structural diagram of the drying component;

[0032] Figure 5 This is a structural diagram of the elastic drive component.

[0033] Reference numerals in the attached drawings: 1. Box body; 2. Overflow pipe; 3. Water inlet cylinder; 4. Water inlet pipe; 5. Guide wheel; 6. Support; 7. Drying cylinder; 8. Inlet wheel; 9. First winding wheel; 10. Second winding wheel; 11. Outlet wheel; 12. Axial flow blade; 13. Water inlet chamber; 14. Nozzle; 15. Fan; 16. First slide; 17. Second slide; 18. Spring telescopic rod; 19. Rack; 20. Gear; 21. Drive wheel. Detailed Implementation

[0034] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.

[0035] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.

[0036] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0037] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0038] like Figures 1-5 As shown, this utility model discloses an alloy copper wire cleaning device, including a housing 1. An overflow pipe 2 is provided on the top side wall of the housing 1. An axial flow vane 12 is rotatably mounted on the bottom of the housing 1. A motor driving the axial flow vane 12 is correspondingly mounted on the bottom of the housing 1. An inlet wheel 8 and an outlet wheel 11 are rotatably mounted inside the housing 1 above the axial flow vane 12. The inlet wheel 8 and the outlet wheel 11 are at the same horizontal height. Two sets of winding mechanisms are provided inside the housing 1 between the inlet wheel 8 and the outlet wheel 11. After the alloy copper wire to be cleaned enters the housing 1, it winds around the inlet wheel 8 and then around the two sets of winding mechanisms, finally exiting the housing 1 through the outlet wheel 11. The housing 1 is positioned on the alloy copper wire conveying trajectory, and the conveying of the alloy copper wire is achieved by the rotating wheel (not shown in the figure) around which it winds.

[0039] The winding mechanism includes a first winding wheel 9 and a second winding wheel 10 rotatably disposed inside the housing 1, with the second winding wheel 10 positioned directly above the first winding wheel 9.

[0040] Elastic drive components are provided on the housings 1 on both sides of the first winding wheel 9 and the second winding wheel 10. The elastic drive components include a first slide 16 rotatably connected to the end of the first winding wheel 9 and a second slide 17 rotatably connected to the end of the second winding wheel 10. The first slide 16 and the second slide 17 are slidably connected to the inner wall of the housing 1. The inner wall of the housing 1 is provided with corresponding slide rails slidably connected to the first slide 16 and the second slide 17. The slide rails are arranged vertically so that the sliding direction of the first slide 16 and the second slide 17 is vertical.

[0041] Two spring telescopic rods 18 are provided between the first slide block 16 and the second slide block 17. The spring telescopic rods 18 are arranged vertically, and the elastic force of the spring telescopic rods 18 pushes the first slide block 16 and the second slide block 17 to slide away from each other.

[0042] A gear 20 is rotatably mounted on the inner wall of the housing 1 between the first slide 16 and the second slide 17. The top of the first slide 16 and the bottom of the second slide 17 are respectively provided with vertically arranged racks 19, and the two racks 19 mesh with the two sides of the gear 20 respectively.

[0043] After the alloy copper wire is wound around the infeed wheel 8, it is wound around the first winding wheel 9 of the winding mechanism on the side of the winding wheel. The alloy copper wire is then wound around the second winding wheel 10 of the winding mechanism, and then around the second winding wheel 10 of the winding mechanism on the side of the outlet wheel 11. It is then wound around the first winding wheel 9 of the winding mechanism on the side of the outlet wheel 11, and finally wound around the outlet wheel 11 before being output to the box 1.

[0044] One of the winding mechanisms is equipped with a drive source, which drives the first slide 16 or the second slide 17 to slide periodically towards the middle of the first slide 16 and the second slide 17. In this embodiment, the drive source is located on the top of the second slide 17, and the drive source is a drive wheel 21 that is rotatably mounted on the inner wall of the housing 1 above the second slide 17. The drive wheel 21 is an eccentric wheel, and its outer edge gradually moves away from the central axis in the circumferential direction. After reaching the point where it is furthest away from the central axis, it is concave to form a step. A motor that is connected to the drive wheel 21 is correspondingly provided on the outside of the housing 1.

[0045] A water inlet assembly is located above the output reel 11 on the top of the housing 1. The water inlet assembly fills the housing 1 with water, which then rinses the alloy copper wire output from the output reel 11. A drying assembly is also located above the water inlet assembly to dry the alloy copper wire and prevent moisture from remaining on its surface.

[0046] The water inlet assembly includes a cylindrical water inlet cylinder 3, with multiple nozzles 14 evenly distributed in a matrix arrangement on the inner wall of the water inlet cylinder 3. A water inlet cavity 13 is provided in the inner wall of the water inlet cylinder 3, and a water inlet pipe 4 connected to the water inlet cylinder 3 and communicating with the water inlet cavity 13 is connected to the water inlet cylinder 3.

[0047] The drying assembly includes a horizontally arranged drying cylinder 7, with supports 6 connected to both ends of the drying cylinder 7. Guide wheels 5 are rotatably connected to the supports 6. The bottom surface of the drying cylinder 7 is inclined, and the top surface of the drying cylinder 7 has multiple slots arranged at equal intervals. Fans 15 are installed within the slots, and the fans 15 are inclined, with the airflow direction of the fans 15 inclined towards the lower end of the bottom surface of the drying cylinder 7. Both the water inlet cylinder 3 and the drying cylinder 7 are fixed above the housing 1 by support rods and other structures.

[0048] During the cleaning of the alloy copper wire, the alloy copper wire passes sequentially through the infeed wheel 8, two sets of winding mechanisms, and the outfeed wheel 11 before exiting the casing 1. During this process, the drive wheel 21 on one of the winding mechanisms rotates and rolls on top of the second slide 17. As the drive wheel 21 rolls, the distance between the second slide 17 and the shaft of the drive wheel 21 gradually increases, and the second slide 17 gradually slides down. Through the transmission of the two racks 19 and the gear 20, the first slide 16 and the second slide 17 slide synchronously in opposite directions. Therefore, the first slide 16 slides upwards at this time, causing the distance between the first winding wheel 9 and the second winding wheel 10 to gradually decrease. When the step of the drive wheel 21 rolls to the top of the second slide 17, the top of the second slide 17 suddenly rises. As the wire rebounds, the first slide block 16 also rebounds downwards, causing the distance between the first winding wheel 9 and the second winding wheel 10 to suddenly increase. As the drive wheel 21 rotates, the above process repeats, causing the alloy copper wire to vibrate and sway within the housing 1. When the distance between the first winding wheel 9 and the second winding wheel 10 of the winding mechanism driven by the drive wheel 21 decreases and then increases, the distance between the first winding wheel 9 and the second winding wheel 10 of the other winding mechanism increases and then decreases accordingly. The alloy copper wire vibrates and sways within the housing 1, and the cleaning fluid also flows to a certain extent, allowing the cleaning fluid to come into uniform contact with the alloy copper wire. Furthermore, the vibration and swaying of the alloy copper wire also helps the acid and impurities adhering to its outer wall to disperse into the water, improving the cleaning effect.

[0049] After the alloy copper wire is output from the housing 1, it passes through the water inlet assembly and the drying assembly in sequence. In the water inlet cylinder 3, the water sprayed from the nozzle 14 washes the alloy copper wire, further removing acid and impurities from the surface of the alloy copper wire. The water used to wash the alloy copper wire flows into the housing 1 as the water source to replenish the cleaning solution. The rotation of the axial flow blade 12 causes the water in the housing 1 to flow. The water used to clean the alloy copper wire is discharged through the overflow pipe 2 to avoid the increase of impurities and acid content in the water, which would affect the cleaning effect.

[0050] The alloy copper wire from the inlet cylinder 3 enters the drying cylinder 7 via the guide wheel 5. The alloy copper wire is transported laterally inside the drying cylinder 7 and output by another guide wheel 5. During this process, multiple fans 15 at the top of the drying cylinder 7 operate to generate airflow to wash the alloy copper wire, causing the water on the surface of the alloy copper wire to dry or flow into the bottom of the drying cylinder 7. The water at the bottom of the drying cylinder 7 flows into the housing 1 from the lower end of the bottom surface for reuse.

[0051] When cleaning alloy copper wire, the elastic reciprocating winding mechanism causes the alloy copper wire to shake and sway in the water, which removes residual acid and impurities from the surface of the alloy copper wire, thus improving the cleaning effect. The water inlet component not only serves as the water source for cleaning but also rinses the alloy copper wire output from the housing 1, further improving the cleaning effect. The alloy copper wire is dried immediately after cleaning in the drying cylinder 7, avoiding the re-adhesion of impurities caused by water residue on the surface of the alloy copper wire.

[0052] The above embodiments are merely preferred embodiments of this utility model and are not intended to limit the technical solutions of this utility model. Any technical solution that can be implemented based on the above embodiments without creative effort should be considered to fall within the scope of protection of this utility model patent.

Claims

1. An alloy copper wire cleaning apparatus characterized by comprising: The utility model relates to a kind of winding machine, including: Box body; Overflow pipe, is located on the top side wall of box body; Axial flow blade, rotationally arranged in the bottom of box body; Incoming line wheel and outgoing line wheel, rotationally arranged in the box body above axial flow blade; Two groups of winding mechanism, are arranged in the box body between incoming line wheel and outgoing line wheel; Water inlet assembly, is arranged above box body; Drying assembly, is arranged above water inlet assembly; Wherein, the water inlet assembly includes nozzle and water inlet pipe communicated with nozzle, the area of water jet of the nozzle is on the conveying track of copper alloy wire; The drying assembly includes drying cylinder, and a plurality of fans are arranged in the drying cylinder; The winding mechanism includes first winding wheel and second winding wheel rotationally arranged in the box body, the second winding wheel is directly above the first winding wheel, and elastic driving assembly is arranged on the both sides of the first winding wheel and the second winding wheel on the box body, the elastic driving assembly includes first sliding seat rotationally connected with the end of the first winding wheel and second sliding seat rotationally connected with the end of the second winding wheel, sliding rail slidably connected with the first sliding seat and the second sliding seat is correspondingly arranged on the inner wall of the box body, and the sliding rail is vertically arranged so that the sliding direction of the first sliding seat and the second sliding seat is vertical.

2. The alloy copper wire cleaning apparatus according to claim 1, wherein The water inlet assembly includes cylindrical water inlet cylinder, the water inlet cylinder is vertically arranged and above the outgoing line wheel, the inner wall of the water inlet cylinder is uniformly covered with a plurality of nozzles arranged in matrix, the water inlet cavity is arranged in the inner wall of the water inlet cylinder, and the water inlet pipe is arranged on the water inlet cylinder and communicated with the water inlet cavity.

3. The alloy copper wire cleaning apparatus of claim 1, wherein The drying cylinder is transversely arranged, the drying cylinder is respectively provided with a support connected with both ends thereof, and a wire guide wheel is rotationally connected with the support.

4. The alloy copper wire cleaning apparatus of claim 3, wherein The inner bottom of the drying cylinder is inclined, a plurality of grooves are arranged on the top of the drying cylinder, a plurality of fans are respectively arranged in the grooves, the fans are obliquely arranged, and the direction of air flow of the fans is inclined towards the lower end of the inner bottom of the drying cylinder.

5. The alloy copper wire cleaning apparatus of claim 1 wherein, Spring telescopic rods are arranged between the first sliding seat and the second sliding seat, and the spring telescopic rods are vertically arranged.

6. The alloy copper wire cleaning apparatus of claim 5, wherein Gears are rotationally arranged on the inner wall of the box body between the first sliding seat and the second sliding seat, vertical racks are respectively arranged on the top of the first sliding seat and the bottom of the second sliding seat, and the two racks are respectively engaged with the two sides of the gear.

7. The alloy copper wire cleaning apparatus of claim 6 wherein, One of the winding mechanisms is provided with a driving source, and the driving source drives the first sliding seat or the second sliding seat to periodically slide towards the middle of the first sliding seat and the second sliding seat.

8. The alloy copper wire cleaning apparatus of claim 7, wherein The driving source includes a driving wheel rotationally arranged on the bottom of the first sliding seat or the top of the second sliding seat, the driving wheel is non-circular, and a motor is correspondingly arranged on the box body and in transmission connection with the driving wheel.

9. The alloy copper wire cleaning apparatus of claim 8, wherein The driving wheel is an eccentric wheel, the outer edge of the driving wheel gradually moves away from the central rotating shaft in the circumferential direction, and a step is formed by concave after reaching the position farthest from the central rotating shaft.