Pickling-free equipment for steel strand production

By using a cleaning brush to scrape off rust in the steel strand production equipment, combined with a high-pressure nozzle flushing and a limiting plate design, the problem of insufficient cleaning capacity of existing equipment has been solved, achieving efficient cleaning and rapid drying, and improving the service life and sliding performance of the steel strand.

CN223761661UActive Publication Date: 2026-01-06TIANJIN YUHENG PRESTRESSED CONCRETE STEEL STRAND MFG
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Patent Information

Application Number
CN202423147599.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2026-01-06
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Existing pickling equipment for steel strands has poor ability to clean rust from the surface of the steel strands, which can easily accelerate corrosion, affect service life, and reduce sliding performance.

Method used

Rust on the surface of the steel strand is scraped off using a cleaning brush from a rust removal component. A high-pressure nozzle is used to flush away fine particles and residues. The steel strand is then limited by a limiting plate and an electric push rod, and quickly dried with a hot air blower.

Benefits of technology

It improves the cleaning effect on the surface of steel strands, prevents corrosion, maintains sliding performance, extends service life, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides pickling-free equipment for steel strand production, and relates to the technical field of steel strand production. Comprising a box body, the interior of the box body comprises a cleaning area and a drying area, wire grooves allowing steel strands to penetrate through conveniently are formed in the two sides of the box body, a rust removal assembly facilitating removal of rust on the surfaces of the steel strands is installed in the inner wall, close to one side of the cleaning area, of the box body, and the rust removal assembly comprises a round cleaning brush; and a cleaning assembly for conveniently washing residual impurities on the surface of the steel strand is mounted above the box body. According to the pickling-free equipment for steel strand production, rust and dirt on the surface of a steel strand can be scraped off through the arrangement of the rust removal assembly, fine particles and residues which cannot be removed can be further washed off through the arrangement of the cleaning assembly, and the cleaning effect is improved; the problems that an existing steel strand pickling-free device is poor in rust cleaning capacity on the surface of a steel strand, corrosion to the steel strand is prone to being accelerated, and the service life of the steel strand is affected are solved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of steel strand production, in particular to an acid-free cleaning equipment for steel strand production. BACKGROUND

[0002] The acid-free cleaning equipment for steel strand is an environment-friendly equipment for producing prestressed steel strand, which can perform surface treatment on the steel strand without using an acid cleaning process, and has the advantages of reducing environmental pollution, lowering production cost and improving production efficiency.

[0003] The existing acid-free cleaning equipment for steel strand has poor rust cleaning capacity on the surface of the steel strand, is prone to accelerating corrosion of the steel strand, affects the service life of the steel strand, and rust increases the friction coefficient of the steel strand, affects the sliding performance of the steel strand, and thus reduces the prestress effect CONTENT OF THE INVENTION

[0004] (I) Technical problem solved

[0005] In view of the deficiencies of the prior art, the application provides an acid-free cleaning equipment for steel strand production, which solves the problems mentioned in the background.

[0006] (II) Technical scheme

[0007] To achieve the above purpose, the application is implemented by the following technical scheme: an acid-free cleaning equipment for steel strand production, comprising a box body, the inside of the box body comprising a cleaning area and a drying area, both sides of the box body being provided with wire slots for facilitating the passage of steel strands, a rust removal assembly for removing rust on the surface of the steel strand being mounted on the inner wall of the side of the box body close to the cleaning area, the rust removal assembly comprising a cleaning brush, the cleaning brush being circularly arranged, and a cleaning assembly for flushing residual impurities on the surface of the steel strand being mounted on the upper part of the box body.

[0008] By adopting the above technical scheme, the rust removal assembly can scrape off the rust and dirt on the surface of the steel strand, and the cleaning assembly can further flush off the small particles and residues that cannot be removed, thereby improving the cleaning effect.

[0009] Preferably, a motor is fixedly installed on one side of the box body, a gear is fixedly installed on the output end of the motor, and the gear is engaged with the outer surface of the cleaning brush.

[0010] By adopting the above technical scheme, the motor drives the gear to rotate, and the rotation of the gear drives the cleaning brush to rotate synchronously, so that the rust on the surface of the steel strand is scraped off.

[0011] Preferably, limit rings are fixedly installed on both sides of the inner wall of the box body, and the cleaning brush is rotatably connected to the outer side of the limit rings on both sides.

[0012] By adopting the technical scheme, the cleaning brush can be limited.

[0013] Preferably, the cleaning assembly comprises a water storage tank fixedly installed above the box body, a water inlet fixedly installed above the water storage tank, a water outlet pipe fixedly installed on one side of the water storage tank, a water pump fixedly installed on the surface of the water outlet pipe, and a high-pressure spray head fixedly installed at the bottom of the water outlet pipe.

[0014] By adopting the technical scheme, the water pump can transmit the water in the water storage tank to the high-pressure spray head through the water outlet pipe, and the high-pressure spray head can flush the surface of the steel strand.

[0015] Preferably, the box body is fixedly installed with a water outlet on one side, and the bottom of the cleaning area is provided with an inclined surface, which is lower near the side of the water outlet.

[0016] By adopting the technical scheme, the cleaning water after flushing the steel strand can be discharged.

[0017] Preferably, an electric push rod is fixedly installed above the cleaning area, the electric push rod is provided through the box body, a limiting plate is fixedly installed at the bottom of the electric push rod, arc-shaped grooves are formed on both sides of the limiting plate, and the high-pressure spray head is provided through the upper side of the limiting plate and is fixedly connected with the limiting plate.

[0018] By adopting the technical scheme, the electric push rod drives the limiting plate to move downward, so that the steel strand is clamped into the arc-shaped grooves formed on both sides of the limiting plate, and the steel strand is limited.

[0019] Preferably, a hot air machine is fixedly installed at the top of the drying area.

[0020] By adopting the technical scheme, the steel strand can be quickly dried.

[0021] Preferably, box doors are hingedly connected to the front of the cleaning area and the drying area, and a viewing window is formed on the surface of the box door.

[0022] By adopting the technical scheme, the staff can observe the cleaning and drying of the steel strand, and the work efficiency is improved.

[0023] (Three) beneficial effects

[0024] The application provides an acid-free cleaning equipment for steel strand production.

[0025] 1. This acid-free steel strand production equipment, through the inclusion of a rust removal component, can scrape away rust and dirt from the surface of the steel strand. The cleaning component further washes away any remaining fine particles and residues, improving the cleaning effect. This solves the problems of existing acid-free steel strand equipment, which has poor rust removal capabilities, easily accelerates corrosion of the steel strand, affects its service life, and increases the friction coefficient of the steel strand, affecting its sliding performance and thus reducing the prestressing effect.

[0026] 2. This acid-free washing equipment for steel strand production uses an electric push rod and a limit plate to limit the movement of the steel strand, preventing displacement and affecting the rinsing effect of the high-pressure nozzle. The hot air blower allows for rapid drying of the washed steel strand. The viewing window on the door allows workers to easily observe the cleaning and drying process of the steel strand, improving work efficiency. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the overall structure of this application;

[0028] Figure 2 This is a schematic diagram of the side cross-sectional structure of the box body in this application;

[0029] Figure 3 This is an exploded structural diagram of the cleaning brush and the limiting ring of this application;

[0030] Figure 4 This is a front view structural diagram of the box body in this application.

[0031] In the diagram: 1. Cabinet; 101. Cleaning area; 102. Drying area; 2. Cable tray; 3. Rust removal components; 301. Motor; 302. Gear; 303. Cleaning brush; 304. Limiting ring; 4. Cleaning components; 401. Water tank; 402. Water inlet; 403. Water outlet pipe; 404. Water pump; 405. High-pressure nozzle; 406. Water outlet; 5. Electric push rod; 6. Limiting plate; 7. Arc groove; 8. Hot air blower; 9. Cabinet door; 10. Viewing window. Detailed Implementation

[0032] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.

[0033] Reference Figures 1 to 3This application provides an acid-free washing equipment for steel strand production, including a housing 1. The interior of the housing 1 includes a cleaning zone 101 and a drying zone 102. Both sides of the housing 1 are provided with wire grooves 2 to facilitate the passage of steel strands. The inner wall of the housing 1 near the cleaning zone 1 is equipped with a rust removal component 3 to facilitate the removal of rust from the surface of the steel strands. The rust removal component 3 includes a cleaning brush 303, which is circular. A cleaning component 4 is installed on the top of the housing 1 to facilitate the rinsing of residual impurities on the surface of the steel strands.

[0034] A motor 301 is fixedly installed on one side of the housing 1, and a gear 302 is fixedly installed at the output end of the motor 301. The gear 302 meshes with the outer surface of the cleaning brush 303.

[0035] Limiting rings 304 are fixedly installed on both sides of the inner wall of the housing 1, and the cleaning brush 303 is rotatably connected to the outside of the limiting rings 304 on both sides.

[0036] The motor 301 drives the gear 302 to rotate. Since the gear 302 meshes with the outer surface of the cleaning brush 303, and the cleaning brush 303 is limited by the limiting rings 304 on both sides of the inner wall of the housing 1, the rotation of the gear 302 will drive the cleaning brush 303 to rotate synchronously, so that the rust on the surface of the steel strand can be scraped off from all directions.

[0037] Reference Figure 1 and Figure 4 In one aspect of this embodiment, the cleaning assembly 4 includes a water tank 401 fixedly installed above the housing 1, an inlet 402 fixedly installed above the water tank 401, an outlet pipe 403 fixedly installed on one side of the water tank 401, a water pump 404 fixedly installed on the surface of the outlet pipe 403, and a high-pressure nozzle 405 fixedly installed at the bottom of the outlet pipe 403.

[0038] A water outlet 406 is fixedly installed on one side of the housing 1. The bottom of the cleaning area 101 is sloped, and the side closer to the water outlet 406 is lower.

[0039] An electric push rod 5 is fixedly installed above the cleaning area 101. The electric push rod 5 passes through the housing 1. A limit plate 6 is fixedly installed at the bottom of the electric push rod 5. Arc-shaped grooves 7 are opened on both sides of the limit plate 6. A high-pressure nozzle 405 passes through the top of the limit plate 6 and is fixedly connected to the limit plate 6.

[0040] Clean water is injected into the water storage tank 401 through the inlet 402. Then, the water pump 404 is started so that the water in the water storage tank 401 is transmitted to the high-pressure nozzle 405 through the outlet pipe 403. At the same time, the electric push rod 5 and the limit plate 6 limit the steel strand to prevent the steel strand from shifting and affecting the flushing effect of the high-pressure nozzle 405 on the steel strand. Then, the clean water is discharged through the outlet 406.

[0041] Reference Figure 1 and Figure 4 In one aspect of this embodiment, a hot air blower 8 is fixedly installed on the top of the drying zone 102.

[0042] Both the washing area 101 and the drying area 102 are hinged to a door 9 on the front, and a viewing window 10 is provided on the surface of the door 9.

[0043] The hot air blower 8 allows the cleaned steel strands to be dried quickly. The viewing window 10 on the surface of the door 9 makes it easy for staff to observe the cleaning and drying process of the steel strands, thus improving their work efficiency.

[0044] All electrical devices in this plan are powered by an external power source.

[0045] Working principle: When using this acid-free washing equipment for steel strand production, the steel strand should first be passed through multiple grooves 2 through the housing 1, so that one end of the steel strand is connected to the winding machine. Then, the motor 301 is started, which drives the gear 302 to rotate. The rotation of the gear 302 will drive the cleaning brush 303 to rotate synchronously, scraping off the rust on the surface of the steel strand. Then, the electric push rod 5 drives the limiting plate 6 to move downward, so that the steel strand is inserted into the arc-shaped grooves 7 opened on both sides of the limiting plate 6. Clean water is injected into the water tank 401 through the water inlet 402. Then, the water pump 404 is started, so that the water in the water tank 401 is transmitted to the high-pressure nozzle 405 through the water outlet pipe 403. The high-pressure nozzle 405 washes the surface of the steel strand. Finally, the steel strand is dried by the hot air blower 8.

[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0047] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pickling-free equipment for steel strand production, comprising a cabinet (1), characterized in that: The inside of the box (1) includes a cleaning area (101) and a drying area (102), both sides of the box (1) are provided with wire slots (2) for facilitating the passage of steel strands, and a rust removal assembly (3) for removing rust on the surface of the steel strand is mounted on the inner wall of the side of the box (1) close to the cleaning area (101), the rust removal assembly (3) includes a cleaning brush (303), the cleaning brush (303) is circularly arranged, and a cleaning assembly (4) for flushing residual impurities on the surface of the steel strand is mounted above the box (1).

2. The pickling-free equipment for steel strand production according to claim 1, characterized in that: A motor (301) is fixedly installed on one side of the box (1), a gear (302) is fixedly installed on the output end of the motor (301), and the gear (302) is engaged with the outer surface of the cleaning brush (303).

3. The pickling-free equipment for steel strand production according to claim 1, characterized in that: Limiting rings (304) are fixedly installed on both sides of the inner wall of the box (1), and the cleaning brush (303) is rotatably connected to the outer sides of the limiting rings (304) on both sides.

4. The pickling-free equipment for steel strand production according to claim 1, characterized in that: The cleaning assembly (4) includes a water storage tank (401) fixedly installed above the box (1), a water inlet (402) fixedly installed above the water storage tank (401), a water outlet pipe (403) fixedly installed on one side of the water storage tank (401), a water pump (404) fixedly installed on the surface of the water outlet pipe (403), and a high-pressure spray head (405) fixedly installed at the bottom of the water outlet pipe (403).

5. The pickling-free equipment for steel strand production according to claim 1, characterized in that: A water outlet (406) is fixedly installed on one side of the box (1), and the bottom of the cleaning area (101) is provided with a slope, and the side close to the water outlet (406) is lower.

6. A pickling-free equipment for steel strand production according to claim 4, characterized in that: An electric push rod (5) is fixedly installed above the cleaning area (101) and penetrates the box (1), a limiting plate (6) is fixedly installed at the bottom of the electric push rod (5), arc-shaped grooves (7) are formed in both sides of the limiting plate (6), and the high-pressure spray head (405) penetrates the top of the limiting plate (6) and is fixedly connected with the limiting plate (6).

7. The pickling-free equipment for steel strand production according to claim 1, characterized in that: A hot air machine (8) is fixedly installed on the top of the drying area (102).

8. The pickling-free equipment for steel strand production according to claim 1, characterized in that: Box doors (9) are hingedly connected to the front of the cleaning area (101) and the drying area (102), and a viewing window (10) is formed in the surface of the box door (9).