Gear machining cooling device

Abstract

The utility model relates to the technical field of gear cutting cooling, and discloses a gear machining cooling device which comprises a heat dissipation plate and a plurality of copper pipes, the copper pipes are different in diameter and embedded in the heat dissipation plate in a concentric circle distribution mode, and the two sides of the copper pipe located on the outermost ring are connected with a water inlet pipe and a water outlet pipe respectively. The copper pipes aligned with the water inlet pipe and the water outlet pipe communicate with each other through connecting pipes, annular first heat conduction silica gel is fixedly attached to the upper surface of the heat dissipation plate, and a plurality of magnets are evenly embedded and fixed into the portion, on the inner ring of the first heat conduction silica gel, of the heat dissipation plate. According to the technical scheme, the heat dissipation plate can be conveniently and rapidly attached to the lower surface of the serrated knife in a magnetic attraction mode, cold water or cooling water flowing into a water cooling system is supplied into the copper pipe in the heat dissipation plate, the purpose of directly dissipating heat of the serrated knife can be achieved, dependence of the serrated knife on heat dissipation of cutting oil is reduced, and the service life of the serrated knife is prolonged. And therefore, the use amount of the cutting oil can be reduced, and waste and recycling cost are reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to gear cutting cooling technical field, concretely is a kind of gear machining cooling device. BACKGROUND

[0002] Gear is the transmission element on wheel rim with tooth, can continuously mesh transmission motion and power mechanical element, gear shaping is an important method of gear machining, using the cutter with gear continuous up and down reciprocating motion, gear shape is cut on workpiece surface, with the characteristics of accurate tooth profile processing, good processing adaptability, especially suitable for the machining of internal gear, external gear and multiple gear, in the gear machining process by gear shaping, due to friction, cutting and other operations will generate a lot of heat, resulting in gear temperature rise, too high temperature not only can affect the machining accuracy and surface quality of gear, but also can cause material performance to decline, even cause equipment failure.

[0003] The prior art realizes lubrication and gear cooling by spraying cutting oil, due to large heat generation, in order to realize the purpose of good heat dissipation, more cutting oil is used, there is great waste or increase the cost of recycling cutting oil. UTILITY MODEL CONTENT

[0004] The utility model discloses a kind of gear machining cooling devices, by setting heat sink can be attached to the lower surface of gear cutter by magnetic attraction mode, its internal copper pipe supplies cooling water of flowing in cooling system of cool water or water, can realize the purpose of directly cooling gear cutter, reduce the dependence of gear cutter on cutting oil cooling, in turn can reduce the use amount of cutting oil, reduce waste and the cost of recycling use, solve the problem proposed in background art.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of gear machining cooling device, including heat sink and copper pipe, the copper pipe is provided with multiple and different diameters, copper pipe is embedded in heat sink in the distribution mode of concentric circle;The copper pipe of outermost circle is connected with water inlet pipe and water outlet pipe respectively on both sides, and the copper pipe between the position of alignment with water inlet pipe and water outlet pipe is communicated by connecting pipe, first thermally conductive silica gel of annular is also fixed on the upper surface of heat sink, and multiple magnets are uniformly embedded and fixed in the inner circle of first thermally conductive silica gel.

[0006] By adopting the above technical scheme, the heat sink is attached below gear cutter by magnetic attraction mode, then cooling water of connecting cooling system of cool water or water is passed into copper pipe in heat sink, when gear cutter is driven to reciprocate and cut gear, cooling water is passed into copper pipe in heat sink simultaneously, gear cutter is cooled, so that gear cutter is not dependent on the cooling of cutting oil, cutting oil is wasted and the cost of recycling use is reduced.

[0007] Optionally, a patch type temperature sensor is fixed at a middle position of the surface of the heat dissipation plate, and the patch type temperature sensor is located at a middle position of the magnet.

[0008] By adopting the technical scheme, the temperature of the gear cutter can be monitored during use.

[0009] Optionally, the surface of the patch type temperature sensor is provided with second heat-conductive silica gel, and the patch type temperature sensor is in contact with the surface of the gear cutter through the second heat-conductive silica gel when the heat dissipation plate is attached to the bottom of the gear cutter.

[0010] By adopting the technical scheme, the second heat-conductive silica gel is beneficial to the contact between the patch type temperature sensor and the gear cutter, so that better monitoring effect can be obtained.

[0011] Optionally, an electromagnetic valve is installed on the water inlet pipe, and the electromagnetic valve is in communication with the water inlet pipe.

[0012] By adopting the technical scheme, the flow speed of the cool water or the cooling water can be controlled by using the electromagnetic valve.

[0013] Optionally, a handle is fixed at the bottom surface of the heat dissipation plate, and the handle is located at a middle position of the bottom of the heat dissipation plate.

[0014] By adopting the technical scheme, the heat dissipation plate can be conveniently pulled out or fixed before use through the handle.

[0015] Optionally, a rubber sleeve is sleeved and fixed at the outer circle of the handle, and the inner circle of the rubber sleeve is attached to the outer surface of the handle.

[0016] By adopting the technical scheme, the rubber sleeve provides comfortable and anti-skid holding effect.

[0017] Compared with the prior art, the technical scheme has the following beneficial effects:

[0018] 1. The heat dissipation plate is conveniently and quickly attached to the lower surface of the gear cutter through magnetic attraction, the cooling water supplied from the cool water or the water cooling system flows into the copper pipe inside the heat dissipation plate, the purpose of directly dissipating heat for the gear cutter can be achieved, the dependence of the gear cutter on cutting oil for heat dissipation is reduced, and thus the use amount of the cutting oil can be reduced, and the waste and the cost of recycling use are reduced.

[0019] 2. The patch type temperature sensor is fixed at the surface of the heat dissipation plate, and the patch type temperature sensor is in contact with the lower surface of the gear cutter through the second heat-conductive silica gel, so that the temperature of the gear cutter can be monitored, and the temperature of the gear cutter is prevented from being too high. BRIEF DESCRIPTION OF DRAWINGS

[0020] Other features, objects, and advantages of the present application will become more apparent from the following detailed description of non-limiting embodiments thereof, when read in conjunction with the accompanying drawings:

[0021] Fig. 1 It is the whole structure schematic diagram of the gear machining cooling device of the utility model;

[0022] Fig. 2 It is the inner structure schematic diagram of the heat dissipation plate of the gear machining cooling device of the utility model;

[0023] Fig. 3 It is the bottom structure schematic diagram of the heat dissipation plate of the gear machining cooling device of the utility model.

[0024] In the drawing: 1, heat dissipation plate; 11, first heat-conducting silica gel; 12, handle; 121, rubber sleeve; 2, copper pipe; 21, connecting pipe; 22, water inlet pipe; 221, electromagnetic valve; 23, water outlet pipe; 3, magnet; 4, patch type temperature sensor; 41, second heat-conducting silica gel. DETAILED DESCRIPTION

[0025] Please refer to Figs. 1-3 The utility model provides a technical scheme: a gear machining cooling device, including heat dissipation plate 1 and copper pipe 2, copper pipe 2 is provided with multiple and different diameters, makes copper pipe 2 present the concentric circle's distribution mode and is embedded in heat dissipation plate 1, makes copper pipe 2 at the outermost circle both sides be connected with water inlet pipe 22 and water outlet pipe 23 respectively, still installs electromagnetic valve 221 with the intercommunication of water inlet pipe 22 on it, electromagnetic valve 221 can control the opening degree and on-off state of water inlet pipe 22, makes the cooling water of cool water or water cooling system pass through water inlet pipe 22 and enter copper pipe 2 at the outermost circle, then flows to the direction of water outlet pipe 23 of the other side and discharges.

[0026] In order to realize the purpose that copper pipe 2 at the inner circle also flows through cool water or cooling water, makes copper pipe 2 between the alignment position of water inlet pipe 22 and water outlet pipe 23 intercommunicate through connecting pipe 21, and then cool water and cooling water can also flow to the direction of water outlet pipe 23 through all copper pipes 2, annular first heat-conducting silica gel 11 is fixed on the upper surface of heat dissipation plate 1, when using, can make the upper surface of heat dissipation plate 1 through the first heat-conducting silica gel 11 of outer ring and stick in the lower surface of gear cutter of cutting gear, since the gear cutter is cut by the cutting edge of outer ring, therefore the heat of gear cutter mainly distributes in the outer ring, can be better heat-conducted through the first heat-conducting silica gel 11 of ring shape and make the heat be absorbed and taken away by cool water or cooling water in copper pipe 2, realize the purpose of good heat dissipation of gear cutter, the gear cutter no longer relies on the heat dissipation from cutting oil, the cutting oil only needs to satisfy the lubrication purpose when cutting at this time, therefore can make the cutting fluid be sprayed to the gear workpiece at relatively low speed and reduce waste and recovery processing cost.

[0027] In order to realize the quick fixing and taking down of the heat dissipation plate 1, and facilitate the purpose of locking the heat dissipation plate 1 again after the gear cutter is replaced, a plurality of magnets 3 are embedded and fixed in the inner circle of the first heat-conducting silica gel 11, and the heat dissipation plate 1 is attached to the lower surface of the gear cutter by the magnetic attraction of the magnets 3, which facilitates the taking down of the heat dissipation plate 1 and the re-attachment of the heat dissipation plate 1 to the bottom surface of the new gear cutter. The bottom surface of the heat dissipation plate 1 is fixed with a handle 12, which is located at the middle position of the bottom of the heat dissipation plate 1. The outer circle of the handle 12 is sleeved and fixed with a rubber sleeve 121, and the inner circle of the rubber sleeve 121 is tightly attached to the outer surface of the handle 12. The rubber sleeve 121 can be used to hold the handle 12 comfortably and prevent slipping, and the heat dissipation plate 1 can be held and pulled to be taken down and re-attached.

[0028] A patch type temperature sensor 4 is fixed at the middle position of the surface of the heat dissipation plate 1, and the patch type temperature sensor 4 is located at the middle position of the magnet 3. The surface of the patch type temperature sensor 4 is provided with a second heat-conducting silica gel 41. When the heat dissipation plate 1 is attached to the bottom of the gear cutter, the patch type temperature sensor 4 is in contact with the surface of the gear cutter through the second heat-conducting silica gel 41. The patch type temperature sensor 4 monitors the temperature at the middle position of the gear cutter. Since the heating part of the gear cutter is at the outer circle, the temperature at the middle position of the gear cutter will be lower than that at the outer circle. Therefore, the monitoring set temperature threshold needs to be lower. By monitoring whether the temperature at the middle position of the gear cutter exceeds the set threshold, it can be determined whether the temperature of the outer circle of the gear cutter is too high.

[0029] In use, the water inlet pipe 22 is connected to the cool water supply pipe, and the water outlet pipe 23 is directly connected to the drain pipe, or the water inlet pipe 22 and the water outlet pipe 23 are respectively connected to the cooling water supply pipe and the return pipe of the water cooling system. The device is held by hand through the handle 12, and then the upper surface of the heat dissipation plate 1 is attached to the lower surface of the gear cutter. Due to the magnetic attraction of the magnet 3 to the bottom surface of the gear cutter, the upper surface of the heat dissipation plate 1 is tightly attached to the lower surface of the gear cutter through the first heat-conducting silica gel 11, and the patch type temperature sensor 4 is also attached to the lower surface of the gear cutter through the second heat-conducting silica gel 41. The electromagnetic valve 221 and the patch type temperature sensor 4 are connected to the industrial computer. When the gear cutter is driven to move up and down for gear cutting, the electromagnetic valve 221 is opened at the same time, so that cool water or cooling water flows into the copper pipe 2 from the water inlet pipe 22, flows from both sides of the connecting pipe 21 to the other end, and finally flows out from the water outlet pipe 23. In this process, the gear cutter can be cooled by the heat dissipation plate 1, and the gear cutter no longer relies on the heat dissipation from the cutting oil. The cutting oil only needs to meet the lubrication purpose during cutting at this time, so the cutting fluid can be sprayed on the gear workpiece at a relatively low speed to reduce waste and recycling cost.

Claims

1. A gear machining cooling device comprising a heat sink (1) and a copper tube (2), characterized in that: The copper pipes (2) are arranged in multiple and different diameters, and are embedded in the heat dissipation plate (1) in a concentric circle distribution mode; The copper pipes (2) at the outermost circle are respectively connected with the water inlet pipe (22) and the water outlet pipe (23), the copper pipes (2) at the position aligned with the water inlet pipe (22) and the water outlet pipe (23) are communicated through the connecting pipe (21), and the annular first heat-conducting silica gel (11) is fixedly attached to the upper surface of the heat dissipation plate (1), and the inner circle of the first heat-conducting silica gel (11) is uniformly embedded with the plurality of magnets (3).

2. The gear machining cooling apparatus of claim 1, wherein: The surface of the heat dissipation plate (1) is fixedly provided with the patch type temperature sensor (4) at the middle position, and the patch type temperature sensor (4) is located at the middle position of the magnet (3).

3. The gear machining cooling apparatus of claim 2, wherein: The surface of the patch type temperature sensor (4) is provided with the second heat-conducting silica gel (41), and when the heat dissipation plate (1) is attached to the bottom of the gear cutter, the patch type temperature sensor (4) is in contact with the surface of the gear cutter through the second heat-conducting silica gel (41).

4. The gear machining cooling apparatus of claim 1, wherein: The electromagnetic valve (221) is installed on the water inlet pipe (22), and the electromagnetic valve (221) is communicated with the water inlet pipe (22).

5. The gear machining cooling apparatus of claim 1, wherein: The bottom surface of the heat dissipation plate (1) is fixedly provided with the handle (12), and the handle (12) is located at the middle position of the bottom of the heat dissipation plate (1).

6. The gear machining cooling apparatus of claim 5, wherein: The outer circle of the handle (12) is sleeved with the rubber sleeve (121), and the inner circle of the rubber sleeve (121) is attached to the outer surface of the handle (12).

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