Gear box hand plate assembling jig

Abstract

The utility model relates to the technical field of gear box hand plate assembling, in particular to a gear box hand plate assembling jig which comprises a machining table, a fixing frame is fixedly installed at the top end of the machining table, the fixing frame is in an L shape, a lifting table is movably installed on one side of the fixing frame, and an assembling rod is installed at the bottom end of the lifting table. In the downward pressing process of the assembling block, the motor in the machining table is started through the control switch, the motor drives the gear at the top end to rotate, the gear and the auxiliary wheel rotate in a meshed mode, the auxiliary wheel drives the mounting table at the top end to rotate, and at the moment, pressing on one side of the gear by the assembling block is completed; a spring in a sliding groove of the fixing frame releases elastic force to jack the lifting plate upwards, so that the assembling block leaves the gearbox, the rotary table rotates and the gear rotates along with the assembling block, the electric push rod continues to be started to press downwards, the assembling rod and the assembling block are driven to continuously press the edge of the gear downwards, and the gear is stably installed in the gearbox.

Description

Technical Field

[0001] This utility model relates to the field of gearbox prototype assembly technology, and in particular to a gearbox prototype assembly fixture. Background Technology

[0002] A gearbox prototype is a physical model created in industrial design to verify design intent and check the structural feasibility of a gearbox. These prototypes are typically made after the designer has completed the product design; they do not require molds, but rather one or more samples identical to the actual product are created based on the product's appearance or structural drawings. The main functions of a gearbox prototype are to check the gearbox's appearance and structural feasibility, and to conduct market research.

[0003] Existing gearbox prototypes are mostly based on manual experience, involving preliminary assembly and repeated testing. This lack of assembly quality assurance and low assembly efficiency leads to a decrease in gearbox working efficiency.

[0004] Therefore, we propose a gearbox hand assembly fixture. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a gearbox hand assembly fixture.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A gearbox assembly fixture includes a processing table, a fixed frame fixedly installed at the top of the processing table, the fixed frame being L-shaped, a lifting platform movably installed on one side of the fixed frame, an assembly rod installed at the bottom of the lifting platform, an assembly block installed at the bottom of the assembly rod, the assembly block being semi-circular, and an mounting platform movably installed below the assembly rod.

[0008] As a further embodiment of this utility model: an electric push rod is fixedly installed on one side of the top of the fixed frame, the fixed frame has a sliding groove, a sliding rod is fixedly installed inside the sliding groove, a lifting plate is movably installed outside the sliding rod, the sliding rod passes through the lifting rod and is fixed, and the lifting plate slides up and down along the sliding rod.

[0009] As a further embodiment of this utility model: the top of the lifting plate is fixedly connected to the telescopic end of the electric push rod, the sliding groove of the fixed frame and the sliding rod cooperate with each other to limit the lifting plate, and one side of the lifting plate is fixedly connected to the lifting platform.

[0010] As a further embodiment of this utility model: a spring is movably installed on the outside of the slide rod, the spring is sleeved on the outside of the slide rod, the lifting plate compresses the spring, and the spring releases its elastic force to lift the lifting plate. The assembly rod and the assembly block move up and down through the lifting plate with the help of an electric push rod.

[0011] As a further embodiment of this utility model: a motor is fixedly installed inside the processing table, a gear is movably installed on the top of the motor, a mounting platform is movably installed on one side of the gear, a secondary wheel is installed at the bottom of the mounting platform, the gear and the secondary wheel are meshed and connected, and the secondary wheel rotates with the help of the motor through the gear.

[0012] As a further improvement of this utility model: the top of the auxiliary wheel is fixedly connected to the mounting platform, and the mounting platform rotates by means of gear meshing with the auxiliary wheel.

[0013] As a further improvement of this utility model: the top of the mounting platform is provided with a locking groove, and positioning rods are fixedly installed on both sides of the locking groove.

[0014] Compared with the prior art, this utility model provides a gearbox hand assembly fixture, which has the following beneficial effects:

[0015] 1. This utility model improves the assembly efficiency and precision of gearbox by setting an assembly rod and an assembly block to press the gear center hole into the gearbox spindle.

[0016] 2. In this utility model, the adjustable mounting platform allows the assembly rod and assembly block to continuously press down on the edge of the gear, so that the gear is stably installed inside the gearbox.

[0017] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a gearbox assembly fixture proposed in this utility model;

[0019] Figure 2 This is a side view of a gearbox assembly fixture proposed in this utility model.

[0020] Figure 3 This is a three-dimensional structural diagram of a gearbox assembly fixture proposed in this utility model.

[0021] Figure 4 This is a three-dimensional structural diagram of a gearbox assembly fixture proposed in this utility model.

[0022] In the diagram: 1. Processing table; 2. Fixing frame; 3. Lifting platform; 4. Assembly rod; 5. Assembly block; 6. Mounting platform; 7. Electric push rod; 8. Slide groove; 9. Slide rod; 10. Lifting plate; 11. Spring; 12. Motor; 13. Gear; 14. Secondary wheel; 15. Engaging groove; 16. Positioning rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] Example: A gearbox assembly fixture, such as Figure 1 - Figure 4 As shown, it includes a processing table 1, a fixed frame 2 fixedly installed on the top of the processing table 1, the fixed frame 2 is L-shaped, a lifting platform 3 is movably installed on one side of the fixed frame 2, an assembly rod 4 is installed at the bottom of the lifting platform 3, an assembly block 5 is installed at the bottom of the assembly rod 4, the assembly block 5 is semi-circular, and an installation platform 6 is movably installed below the assembly rod 4.

[0026] like Figure 1 - Figure 3As shown, an electric push rod 7 is fixedly installed on one side of the top of the fixed frame 2. The fixed frame 2 has a sliding groove 8, and a sliding rod 9 is fixedly installed inside the sliding groove 8. A lifting plate 10 is movably installed on the outside of the sliding rod 9. The sliding rod 9 passes through the lifting rod and is fixed. The lifting plate 10 slides up and down along the sliding rod 9. The top of the lifting plate 10 is fixedly connected to the telescopic end of the electric push rod 7. The sliding groove 8 and the sliding rod 9 of the fixed frame 2 cooperate to limit the lifting plate 10. One side of the lifting plate 10 is fixedly connected to the lifting platform 3. A spring 11 is movably installed on the outside of the sliding rod 9. The spring 11 is sleeved on the outside of the sliding rod 9. The lifting plate 10 supports the spring. 11 is compressed, and spring 11 lifts the lifting plate 10 by releasing its elastic force. Assembly rod 4 and assembly block 5 move up and down through the lifting plate 10 with the help of electric push rod 7. The electric push rod 7 on one side of the fixed frame 2 is activated by the control switch. The telescopic end of electric push rod 7 descends and presses down on the lifting plate 10. The lifting plate 10 slides down on the slide rod 9 inside the slide groove 8 of the fixed frame 2. The lifting plate 10 compresses the bottom spring 11. The lifting plate 10 drives the lifting platform 3 on one side to descend, which drives the assembly rod 4 and assembly block 5 at the bottom to press down on the gear 13, pressing the center hole of the gear 13 into the gear 13 housing spindle.

[0027] like Figure 1 - Figure 4 As shown, a motor 12 is fixedly installed inside the processing table 1. A gear 13 is movably installed on the top of the motor 12. A mounting platform 6 is movably installed on one side of the gear 13. A secondary wheel 14 is installed at the bottom of the mounting platform 6. The gear 13 and the secondary wheel 14 are meshed and connected. The secondary wheel 14 rotates through the gear 13 and the motor 12. The top of the secondary wheel 14 is fixedly connected to the mounting platform 6. The mounting platform 6 rotates through the meshing of the gear 13 and the secondary wheel 14. A locking groove 15 is opened at the top of the mounting platform 6. Positioning rods 16 are fixedly installed on both sides of the locking groove 15. The motor 12 inside the processing table 1 is started by the control switch. The motor 12 drives the top gear 13 to rotate. The gear 13 meshes with the auxiliary wheel 14 and rotates. The auxiliary wheel 14 drives the top mounting platform 6 to rotate. At this time, the assembly block 5 presses one side of the gear 13. The spring 11 inside the slide groove 8 of the fixing frame 2 releases its elasticity and lifts the lifting plate 10 upward, so that the assembly block 5 leaves the gear 13 box. The turntable rotates and the gear 13 rotates. The electric push rod 7 is started to press down, which drives the assembly rod 4 and the assembly block 5 to continuously press down on the edge of the gear 13.

[0028] Working principle: First, move the device to the assembly area of ​​gear box 13. Place gear box 13 above mounting platform 6. Engage the gear box mandrel with the mounting platform 6 engagement groove 15. Engage the bolt holes on gear box 13 with the positioning rods 16 on both sides of the groove. Align the gear 13 to be installed with the mandrel inside gear box 13. Then, activate the electric push rod 7 on one side of the fixing frame 2 via the control switch. The telescopic end of the electric push rod 7 descends and presses down the lifting plate 10. The lifting plate 10 slides down on the sliding rod 9 inside the sliding groove 8 of the fixing frame 2. The lifting plate 10 compresses the bottom spring 11. The lifting plate 10 drives the lifting platform 3 on one side to descend, which in turn drives the assembly rod 4 and assembly block 5 at the bottom to press down the gear 13, pressing the center hole of gear 13 into the gear box mandrel.

[0029] During the pressing process of assembly block 5, the motor 12 inside the processing table 1 is started by the control switch. The motor 12 drives the top gear 13 to rotate. The gear 13 meshes with the auxiliary wheel 14 and rotates. The auxiliary wheel 14 drives the top mounting platform 6 to rotate. At this time, the assembly block 5 presses one side of the gear 13. The spring 11 inside the slide groove 8 of the fixing frame 2 releases its elastic force and lifts the lifting plate 10 upward, so that the assembly block 5 leaves the gear 13 box. The turntable rotates and the gear 13 rotates. The electric push rod 7 is started to press down, which drives the assembly rod 4 and the assembly block 5 to continuously press down on the edge of the gear 13, so that the gear 13 is stably installed inside the gear 13 box.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A gear box hand plate assembly jig comprising a machining table (1), characterized in that: The processing platform (1) top fixed mounting has fixed frame (2), the fixed frame (2) is L type, the fixed frame (2) one side movable mounting has lifting platform (3), the lifting platform (3) bottom mounting has assembling rod (4), the assembling rod (4) bottom mounting has assembling block (5), the assembling block (5) is semicircular, the assembling rod (4) below movable mounting has installation platform (6).

2. A gear box hand plate assembly jig as claimed in claim 1, wherein: The fixed frame (2) top one side fixed mounting has electric push rod (7), the fixed frame (2) is provided with sliding slot (8), the sliding slot (8) inside fixed mounting has sliding rod (9), the sliding rod (9) outside movable mounting has lifting plate (10), the sliding rod (9) penetrates lifting rod and is fixed, the lifting plate (10) along sliding rod (9) up and down sliding.

3. A gear box hand plate assembly jig as claimed in claim 2, wherein: The lifting plate (10) top and electric push rod (7) telescopic end fixed connection, the fixed frame (2) sliding slot (8) and sliding rod (9) are matched with each other and the lifting plate (10) is positioned, the lifting plate (10) one side and lifting platform (3) fixed connection.

4. A gear box hand plate assembly jig according to claim 3, characterized in that: The sliding rod (9) outside movable mounting has spring (11), the spring (11) is sleeved on the outside of sliding rod (9), the lifting plate (10) compresses spring (11), the spring (11) is lifted to the lifting plate (10) by releasing elastic force, the assembling rod (4) and assembling block (5) are moved up and down by the lifting plate (10) by means of electric push rod (7).

5. A gear box hand plate assembly jig as claimed in claim 4, wherein: The processing platform (1) inside fixed mounting has motor (12), the motor (12) top movable mounting has gear (13), the gear (13) one side movable mounting has installation platform (6), the installation platform (6) bottom mounting has auxiliary wheel (14), the gear (13) and auxiliary wheel (14) meshing connection, the auxiliary wheel (14) is rotated by gear (13) by means of motor (12).

6. A gear box hand plate assembly jig as claimed in claim 5, wherein: The auxiliary wheel (14) top and installation platform (6) fixed connection, the installation platform (6) is rotated by meshing gear (13) and auxiliary wheel (14).

7. A gear box hand plate assembly jig as claimed in claim 6, wherein: The installation platform (6) top is provided with clamping groove (15), the clamping groove (15) both sides are fixedly installed with positioning rod (16).

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