Finished product collecting device of macromolecular sound insulation cotton punching machine
By designing a finished product collection device for a polymer sound insulation cotton punching machine, the separation and collection of finished products and waste materials are automatically completed by utilizing the synergistic action of cylinders and motors. This solves the problem of inconvenience in manual operation in existing technologies and improves production efficiency and the convenience of stacking and sorting finished products.
Patent Information
- Application Number
- CN202423095542.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The existing polymer sound insulation cotton punching machine requires manual operation for collecting finished products, which is inconvenient to operate and makes it difficult to stack and organize the finished products.
Design a finished product collection device for a polymer sound insulation cotton punching machine, including a support frame, hydraulic cylinder, lifting plate, pulling device, first cylinder, pressure plate and counter. Through the coordinated action of cylinder and motor, the finished product and waste are automatically separated and collected, realizing fixed-point and continuous finished product collection.
It has enabled the automated collection of finished polymer sound insulation cotton products, improved production efficiency, simplified the operation process, and facilitated the stacking and sorting of finished products.
Smart Images

Figure CN223763373U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sound insulation cotton production technology, and in particular to a finished product collection device for a polymer sound insulation cotton punching machine. Background Technology
[0002] Sound insulation cotton has good properties such as noise reduction, sound insulation, heat preservation, fire resistance, mildew prevention, and antibacterial properties. It can not only effectively reduce noise and improve sound insulation, but also improve the comfort inside the car.
[0003] Polymer sound insulation cotton is used in multiple areas inside automobiles, mainly in areas such as door panels, firewalls, and hoods. This sound insulation cotton needs to be cut and perforated according to the area, shape, and equipment installation location of the required installation area. Sound insulation cotton can be mass-produced quickly by applying pressure through a punching machine and corresponding molds. However, for the collection of finished products, some areas of the cut finished products are connected to the sound insulation cotton rolls and need to be torn apart. The existing finished product collection process requires manual rolling of the cut areas and tearing apart the connected finished products, which is not only inconvenient to operate but also inconvenient for the stacking and sorting of finished products. Utility Model Content
[0004] This utility model addresses the deficiencies in the existing technology by providing a finished product collection device for a polymer sound insulation cotton punching machine.
[0005] This utility model is achieved through the following technical solution:
[0006] A finished product collection device for a polymer sound insulation cotton punching machine includes a support frame, a hydraulic cylinder, a lifting plate, a pulling device, a first cylinder, a pressure plate, a mounting base, and a counter. The hydraulic cylinder is installed on the inner side of the bottom of the support frame, the lifting plate is fixedly installed on the telescopic end of the hydraulic cylinder, the pulling device is installed on the outer side of the support frame, the first cylinder is installed on the top of the support frame, the pressure plate is located on the telescopic end of the first cylinder, the mounting base is fixed to one end of the top of the pressure plate, and the counter is located at the bottom of one end of the mounting base. The pulling device includes a second cylinder, a lifting block, a drive base, a motor, a drive wheel, and a support wheel. The lifting block is fixedly installed on the top of the second cylinder, the drive base is fixedly installed on the inner side of the lifting block, the motor is installed on the back of the drive base, the drive wheel is connected to the output end of the motor, and the support wheel is movably connected to the drive base.
[0007] In a preferred embodiment of the present invention, the lifting block is fitted inside the support frame, and guide slots that cooperate with the lifting block are provided on both sides of the support frame, and the drive seat is located inside the support frame.
[0008] The lifting block not only installs and connects the drive seat, but also effectively guides the movement of the drive seat controlled by the second cylinder. The guide slots on both sides of the support frame provide space for the drive seat controlled by the second cylinder.
[0009] In a preferred embodiment of this utility model, the support wheel is located directly below the bottom of the drive wheel;
[0010] There is a small gap between the support wheel and the drive wheel, which is mainly to facilitate the clamping and driving of the rolled sound insulation cotton sheet edge, thereby controlling the finished product to leave the working area after punching.
[0011] In a preferred embodiment of this utility model, a sleeve is provided at the bottom of the lifting plate, and the bottom sleeve of the lifting plate is fixed to the telescopic end of the hydraulic cylinder.
[0012] In a preferred embodiment of the present invention, the first cylinder penetrates and extends to the inner side of the top of the support frame, and the pressure plate is located on the outer side of the top of the lifting plate;
[0013] After the pressure plate presses the finished product onto the surface of the support plate, the pulling device lifts the edge of the clamped sound insulation cotton, separating the finished product from the waste material, thus completing the finished product collection work.
[0014] The beneficial effects of this utility model are:
[0015] The finished product collection device of the polymer sound insulation cotton punching machine mainly collects the finished sound insulation cotton after it is cut by the punching machine. After the finished product is conveyed to the designated area, the finished product is separated from the waste by pressing the finished product and lifting the edge of the waste. After the finished product is piled up to a certain height, the lifting plate automatically descends to meet the production needs of continuous and fixed-point collection of finished products. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the finished product collection device for the polymer sound insulation cotton punching machine of this utility model;
[0017] Figure 2 This is a schematic diagram of the main structure of the finished product collection device for the polymer sound insulation cotton punching machine of this utility model;
[0018] Figure 3 This is a schematic diagram of the pulling device structure of the finished product collection device of the polymer sound insulation cotton punching machine of this utility model.
[0019] In the diagram: 1. Support frame; 2. Hydraulic cylinder; 3. Lifting plate; 4. Pulling device; 41. Second cylinder; 42. Lifting block; 43. Drive seat; 44. Motor; 45. Drive wheel; 46. Support wheel; 5. First cylinder; 6. Pressure plate; 7. Mounting seat; 8. Counter. Detailed Implementation
[0020] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings, so that the advantages and features of this utility model can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of this utility model. The directional terms mentioned in this utility model, such as "up," "down," "front," "back," "left," "right," "top," and "bottom," are only for reference to the accompanying drawings. Therefore, the directional terms used are for the purpose of explaining and understanding this utility model, and not for limiting this utility model.
[0021] like Figure 1-3 The illustrated finished product collection device for a polymer sound insulation cotton punching machine includes a support frame 1, a hydraulic cylinder 2, a lifting plate 3, a pulling device 4, a first cylinder 5, a pressure plate 6, a mounting base 7, and a counter 8. The hydraulic cylinder 2 is installed on the inner bottom of the support frame 1, the lifting plate 3 is fixedly installed on the telescopic end of the hydraulic cylinder 2, the pulling device 4 is installed on the outer side of the support frame 1, the first cylinder 5 is installed on the top of the support frame 1, the pressure plate 6 is located on the telescopic end of the first cylinder 5, the mounting base 7 is fixed to one top end of the pressure plate 6, and the counter 8 is located at the bottom of one end of the mounting base 7. The pulling device 4 includes a second cylinder 41, a lifting block 42, a drive seat 43, a motor 44, a drive wheel 45, and a support wheel 46. The lifting block 42 is fixedly installed on the top of the second cylinder 41, the drive seat 43 is fixedly installed inside the lifting block 42, the motor 44 is installed on the back of the drive seat 43, the drive wheel 45 is connected to the output end of the motor 44, and the support wheel 46 is movably connected to the drive seat 43.
[0022] Specifically, the lifting block 42 is locked inside the support frame 1, and the support frame 1 has guide slots on both sides that cooperate with the lifting block 42. The drive seat 43 is located inside the support frame 1, the support wheel 46 is located directly below the bottom of the drive wheel 45, the bottom of the lifting plate 3 is provided with a sleeve, the bottom sleeve of the lifting plate 3 is fixed to the telescopic end of the oil cylinder 2, the first cylinder 5 passes through and extends to the top inner side of the support frame 1, and the pressure plate 6 is located on the top outer side of the lifting plate 3.
[0023] In this embodiment, after the sound insulation cotton is cut in the punching machine, the cut end of the sound insulation cotton is passed between the drive wheel 45 and the support wheel 46. Since the gap between the two is narrow, the motor 44 needs to control the drive wheel 45 to rotate in order to clamp the edge of the sound insulation cotton and ensure that the rotation of the motor 44 can control the automatic discharge of the punched sound insulation cotton. After the punched finished product is transported to the top of the lifting plate 3, the first cylinder 5 extends and controls the pressure plate 6 to descend. After the pressure plate 6 presses the finished product onto the top of the lifting plate 3, the second cylinder 41 extends and controls the lifting block 42 to rise. In this way, the drive seat 43 is raised, and the edge of the sound insulation cotton is clamped by the support wheel 45 and the drive wheel 46. Therefore, the lifting of the drive seat 43 will cause a pull on the connection between the finished product and the sound insulation cotton roll, causing it to break, thereby leaving the finished product on the top of the lifting plate 3.
[0024] Furthermore, as the finished product collection work proceeds, the height of the finished product will gradually increase until the sound insulation cotton conveyed by the pulling device 4 interferes with the finished product. At this time, the counter 8 comes into play. It makes statistical judgments based on the number of times the first cylinder 5 descends and the thickness of the sound insulation cotton to control the descent of the hydraulic cylinder 2. This allows the hydraulic cylinder 2 to be automatically adjusted according to the number and height of the finished product stacks, thereby achieving fixed-point and continuous finished product collection.
[0025] It should be noted that the parts not covered in this utility model are the same as or can be implemented using existing technology; the various drives in this utility model can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, and motors in conjunction with connecting rods, guide rods, etc., and are not limited to the structures described in the specification and the drawings.
[0026] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," "set up," "equipped with," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.
Claims
1. A polymer sound insulation cotton punching machine finished product collecting device, comprising a support frame (1), an oil cylinder (2), a lifting disc (3), a pulling device (4), a first air cylinder (5), a pressing disc (6), a mounting seat (7) and a counter (8), characterized in that: The oil cylinder (2) is mounted on the bottom inner side of the support frame (1), the lifting disc (3) is fixedly arranged on the telescopic end of the oil cylinder (2), the pulling device (4) is mounted on the outer side of the support frame (1), the first cylinder (5) is mounted on the top of the support frame (1), the pressing disc (6) is arranged on the telescopic end of the first cylinder (5), the mounting base (7) is fixed with one end of the top of the pressing disc (6), and the counter (8) is arranged on one end of the bottom of the mounting base (7). The pulling device (4) comprises a second cylinder (41), a lifting block (42), a driving seat (43), a motor (44), a driving wheel (45) and a supporting wheel (46), the lifting block (42) is fixedly arranged on the top of the second cylinder (41), the driving seat (43) is fixedly arranged on the inner side of the lifting block (42), the motor (44) is mounted on the back of the driving seat (43), the driving wheel (45) is connected with the output end of the motor (44), and the supporting wheel (46) is movably connected with the driving seat (43).
2. The polymer acoustic insulation wool punching machine finished product collecting device according to claim 1, characterized in that: The lifting block (42) is clamped in the support frame (1), guide clamping grooves matched with the lifting block (42) are formed on the two sides of the support frame (1), and the driving seat (43) is arranged on the inner side of the support frame (1).
3. The polymer acoustic insulation wool punching machine finished product collecting device according to claim 1, characterized in that: The supporting wheel (46) is located directly below the bottom of the driving wheel (45).
4. The polymer acoustic insulation wool punching machine finished product collecting device according to claim 1, characterized in that: The bottom of the lifting disc (3) is provided with a sleeve, and the sleeve on the bottom of the lifting disc (3) is fixed with the telescopic end of the oil cylinder (2).
5. The polymer acoustic insulation wool punching machine finished product collecting device according to claim 1, characterized in that: The first cylinder (5) penetrates and extends to the inner side of the top of the support frame (1), and the pressing disc (6) is located on the outer side of the top of the lifting disc (3).