Automatic pouring and stamping device for refractory bricks

Abstract

The utility model relates to the technical field of automatic pouring and stamping devices, in particular to an automatic pouring and stamping device for refractory bricks, which comprises a bottom plate and a stamping mechanism, and the stamping mechanism comprises a portal frame, two side plates, a storage barrel, two adjusting assemblies, a stamping assembly, a pushing assembly and a conveying assembly. Adjusting telescopic rods in an existing adjusting assembly control corresponding adjusting plates, the distance between every two adjacent adjusting plates is changed, so that the size of a pressed brick is changed, the size of a pressed iron block can be manually adjusted according to the change of the size of the brick below a pressing block in a punching assembly, and the brick pressing efficiency is improved. According to the design, operation is convenient, and the problems that the sizes and specifications of refractory bricks are fixed, only the bricks with the specified sizes can be produced, the sizes of the produced bricks are not convenient to adjust, and the application range is limited are solved.

Description

Technical Field

[0001] This utility model relates to the technical field of automatic material unloading and stamping devices, and in particular to an automatic material unloading and stamping device for refractory bricks. Background Technology

[0002] Prefabricated refractory materials generally refer to refractory bricks, which have standard and regular shapes, but can also be processed on a temporary basis as needed. During the processing, powder is usually poured into the brick-making inlet manually, and then the machine is used to press it into refractory bricks. However, manual pouring of materials will cause workers to inhale dust and powder, which is not good for their health. Powder also needs to be poured into the inlet continuously, which is time-consuming and labor-intensive.

[0003] In the prior art, patent (CN111203957A) proposes an automatic refractory brick pouring and pressing device, which includes an operating table, a base plate, fixed blocks, transmission wheels, a material transport vehicle, a storage bin, and support blocks. The operating table has a feeding port, and the base plate is installed inside the feeding port. Two fixed blocks are fixedly connected to the operating table, and a material transport vehicle is placed on the operating table. Four transmission wheels are installed on the material transport vehicle. The cylinder drives the pressing block to make refractory bricks. No manual intervention is required during use. Just put the powder into the storage bin to realize automatic transportation and pouring of raw materials.

[0004] However, in the aforementioned existing technologies, the size and specifications of refractory bricks are relatively fixed, and only bricks of a specified size can be produced. It is not convenient to adjust the size of the produced bricks, and the scope of application is limited. Utility Model Content

[0005] The purpose of this utility model is to provide an automatic refractory brick feeding and stamping device, which solves the problem that the size and specifications of refractory bricks in the prior art are relatively fixed, and only bricks of a specified size can be produced. It is not convenient to adjust the size of the produced bricks, and the scope of application is limited.

[0006] To achieve the above objectives, this utility model provides an automatic refractory brick pouring and stamping device, including a base plate and a stamping mechanism. The stamping mechanism includes a gantry frame, two side plates, a storage cylinder, two adjusting components, a stamping component, a pushing component, and a conveying component. The conveying component is fixedly connected to the pushing component and is located on one side of the pushing component. The pushing component is fixedly connected to the base plate and is located above the base plate. The stamping component is fixedly connected to the gantry frame and is located above the gantry frame. The two adjusting components are both fixedly connected to the gantry frame and are located on both sides of the gantry frame. The storage cylinder is fixedly connected to the two side plates and is located inside the two side plates. The two side plates and the gantry frame are all fixedly connected to the base plate and are located above the base plate.

[0007] Each of the adjustment components includes an adjustment telescopic rod and an adjustment plate. The adjustment plate is fixedly connected to the adjustment telescopic rod and is located at one end of the adjustment telescopic rod. The adjustment telescopic rod is fixedly connected to the gantry frame and is located on one side of the gantry frame.

[0008] The stamping assembly includes a cylinder, a pneumatic rod, and a pressure block. The pressure block is fixedly connected to the pneumatic rod and is located at the lower end of the pneumatic rod. The upper end of the pneumatic rod is fixedly connected to the output end of the cylinder. The cylinder is fixedly connected to the gantry frame and is located above the gantry frame.

[0009] The material pushing assembly includes a material pushing telescopic rod, a mounting block, and a push plate. The push plate is fixedly connected to the material pushing telescopic rod and is located at one end of the material pushing telescopic rod. The material pushing telescopic rod is fixedly connected to the mounting block and is located on one side of the mounting block. The mounting block is fixedly connected to the base plate and is located above the base plate.

[0010] The conveying assembly includes a conveying trolley, a base frame, and a lifting telescopic rod. The lifting telescopic rod is fixedly connected to the base frame and located inside the base frame. The base frame is rotatably connected to the conveying trolley and located below the conveying trolley. The conveying trolley is slidably connected to the base plate and located above the base plate.

[0011] This utility model discloses an automatic refractory brick feeding and pressing device. The adjusting telescopic rod within the adjusting assembly controls the corresponding adjusting plate, changing the distance between adjacent adjusting plates to alter the size of the pressed bricks. The size of the die-cast iron block below the pressing block within the pressing assembly can be manually adjusted according to the brick size, thus accommodating the production of bricks of different specifications. This design is convenient to operate and solves the problem that refractory bricks have relatively fixed sizes, limiting production to a specified size and making it inconvenient to adjust the brick dimensions, thus restricting its applicability. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the overall structure of an automatic refractory brick pouring and stamping device according to this utility model.

[0014] Figure 2 This is a front view of an automatic refractory brick unloading and stamping device according to this utility model.

[0015] Figure 3 This is the utility model Figure 2A sectional view along line AA.

[0016] Figure 4 This is the utility model Figure 3 BB line section view.

[0017] Figure 5 This is the utility model Figure 3 Enlarged view of the local structure at point C.

[0018] 101-Base plate, 102-Stamping mechanism, 103-Gantry frame, 104-Side plate, 105-Storage cylinder, 106-Adjusting assembly, 107-Stamping assembly, 108-Pushing assembly, 109-Conveying assembly, 110-Adjusting telescopic rod, 111-Adjusting plate, 112-Cylinder, 113-Pneumatic rod, 114-Pressure block, 115-Pushing telescopic rod, 116-Mounting block, 117-Push plate, 118-Conveying trolley, 119-Base frame, 120-Lifting telescopic rod. Detailed Implementation

[0019] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0020] Please see Figures 1-5 ,in Figure 1 This is a schematic diagram of the overall structure of an automatic refractory brick unloading and stamping device according to this utility model. Figure 2 This is a front view of an automatic refractory brick unloading and stamping device according to this utility model. Figure 3 This is the utility model Figure 2 AA-line sectional view, Figure 4 This is the utility model Figure 3 BB line section view, Figure 5 This is the utility model Figure 3 Enlarged view of the local structure at point C.

[0021] This utility model provides an automatic refractory brick unloading and stamping device, including a base plate 101 and a stamping mechanism 102. The stamping mechanism 102 includes a gantry frame 103, two side plates 104, a storage cylinder 105, two adjusting components 106, a stamping component 107, a pushing component 108, and a conveying component 109. Each adjusting component 106 includes an adjusting telescopic rod 110 and an adjusting plate 111. The stamping component 107 includes a cylinder 112, a pneumatic rod 113, and a pressure block 114. The pushing component 108 includes a pushing telescopic rod 115, a mounting block 116, and a pushing plate 117. The conveying component 109 includes a conveying trolley 118, a base frame 119, and a lifting telescopic rod 120.

[0022] In this specific embodiment, the conveying assembly 109 is fixedly connected to the pushing assembly 108, the pushing assembly 108 is fixedly connected to the base plate 101, the stamping assembly 107 is fixedly connected to the gantry frame 103, both adjusting assemblies 106 are fixedly connected to the gantry frame 103, the storage cylinder 105 is fixedly connected to the two side plates 104, both side plates 104 and the gantry frame 103 are fixedly connected to the base plate 101, the adjusting plate 111 is fixedly connected to the adjusting telescopic rod 110, the adjusting telescopic rod 110 is fixedly connected to the gantry frame 103, the pressure block 114 is fixedly connected to the air rod 113, the upper end of the air rod 113 is fixedly connected to the output end of the cylinder 112, the cylinder 112 is fixedly connected to the gantry frame 103, the push plate 117 is fixedly connected to the pushing telescopic rod 115, and the pushing extension... The telescopic rod 115 is fixedly connected to the mounting block 116, the mounting block 116 is fixedly connected to the base plate 101, the lifting telescopic rod 120 is fixedly connected to the base frame 119, the base frame 119 is rotatably connected to the conveying trolley 118, and the conveying trolley 118 is slidably connected to the base plate 101. The adjusting telescopic rod 110 in the adjusting assembly 106 controls the corresponding adjusting plate 111, changing the distance between two adjacent adjusting plates 111, thereby changing the size of the pressed brick. The size of the die-cast iron block below the pressing block 114 in the stamping assembly 107 can be manually adjusted according to the change in brick size, thus adapting to the production of bricks of different sizes. This design is convenient to operate and solves the problem that the size specifications of refractory bricks are relatively fixed, and only bricks of a specified size can be produced, which is not convenient for adjusting the size of the produced bricks and has a limited scope of application.

[0023] The conveying component 109 is located on one side of the pushing component 108, which is located above the base plate 101. The stamping component 107 is located above the gantry frame 103. The two adjusting components 106 are located on both sides of the gantry frame 103. The storage cylinder 105 is located inside the two side plates 104. The two side plates 104 and the gantry frame 103 are all located above the base plate 101. A discharge pipe is provided below the storage cylinder 105. The discharge time and discharge volume of the discharge pipe are controlled by an electrical signal, reducing manual input. The equipment has a high degree of automation and is suitable for the production of bricks of different specifications.

[0024] Secondly, the adjusting plate 111 is located at one end of the adjusting telescopic rod 110, the adjusting telescopic rod 110 is located on one side of the gantry frame 103, the pressure block 114 is located at the lower end of the air rod 113, and the air cylinder 112 is located above the gantry frame 103. The lower side of the pressure block 114 can be disassembled and replaced according to production needs to meet production requirements. When punching bricks, the two adjusting telescopic rods 110 need to be adjusted first to adjust the relative distance between the two adjusting plates 111 to the target brick size. Then, the discharge pipe switch below the storage cylinder 105 is electrically controlled to feed powder into the conveying trolley 118 according to a predetermined program, and the powder is transported by the conveying trolley 118.

[0025] Meanwhile, the push plate 117 is located at one end of the pusher telescopic rod 115, the pusher telescopic rod 115 is located on one side of the mounting block 116, the mounting block 116 is located above the base plate 101, the lifting telescopic rod 120 is located inside the bottom frame 119, the bottom frame 119 is located below the conveying trolley 118, the conveying trolley 118 is located above the base plate 101, the upper end of the bottom frame 119 is connected to the conveying trolley 118 via a rotating shaft, and the conveying trolley 118 is pushed to the side of the stamping groove of the base plate 101 by the pusher telescopic rod 115. After the pusher telescopic rod 115 stops moving, the lifting telescopic rod 120 inside the bottom frame 119 rises, thereby tilting the conveying trolley 118 and pouring the powder carried in the trolley into the groove. Then the lifting telescopic rod 120 is lowered, the pusher telescopic rod 115 is reset, and the conveying trolley 118 is moved back to directly below the storage cylinder 105. Since the feeding port of the conveying trolley 118 is equipped with an inclined block, the horizontal movement of the conveying trolley 118 will not cause the brick powder to spill. The powder will only be poured out when the conveying trolley 118 is tilted.

[0026] In this embodiment, a discharge pipe is provided below the storage cylinder 105. The discharge time and discharge volume of the discharge pipe are controlled by an electrical signal, reducing manual input. The equipment has a high degree of automation and is suitable for the production of bricks of different specifications. The lower side of the pressing block 114 can be disassembled and replaced according to production needs. When punching bricks, the two adjusting telescopic rods 110 must first be adjusted to adjust the relative distance between the two adjusting plates 111 to the target brick size. Then, the discharge pipe switch below the storage cylinder 105 is electrically controlled to feed powder into the conveying trolley 118 according to a predetermined program. The powder is transported by the conveying trolley 118. The upper end of the bottom frame 119 is connected to the conveying trolley 118. After the conveying trolley 118 is pushed to the side of the stamping groove of the base plate 101 via the pusher telescopic rod 115, the pusher telescopic rod 115 stops moving. At this time, the lifting telescopic rod 120 on the inner side of the base frame 119 rises, thereby tilting the conveying trolley 118 and pouring the powder carried in the trolley into the groove. Then the lifting telescopic rod 120 is lowered, the pusher telescopic rod 115 is reset, and the conveying trolley 118 is moved back to directly below the storage cylinder 105. Since the feeding port of the conveying trolley 118 is provided with an inclined block, the horizontal movement of the conveying trolley 118 will not cause the brick powder to spill. The powder will only be poured out when the conveying trolley 118 is tilted.

[0027] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. An automatic material pouring and stamping device for refractory bricks, comprising a base plate, characterized in that, it further comprises a stamping mechanism, the stamping mechanism comprises a portal frame, two side plates, a material storage cylinder, two adjusting assemblies, a stamping assembly, a pushing assembly and a conveying assembly, the conveying assembly is fixedly connected with the pushing assembly and located on one side of the pushing assembly, the pushing assembly is fixedly connected with the base plate and located above the base plate, the stamping assembly is fixedly connected with the portal frame and located above the portal frame, the two adjusting assemblies are both fixedly connected with the portal frame and respectively located on both sides of the portal frame, the material storage cylinder is fixedly connected with the two side plates and located inside the two side plates, and the two side plates and the portal frame are both fixedly connected with the base plate and located above the base plate.

2. The automatic material pouring and stamping device for refractory bricks according to claim 1, characterized in that, each adjusting assembly comprises an adjusting telescopic rod and an adjusting plate, the adjusting plate is fixedly connected with the adjusting telescopic rod and located at one end of the adjusting telescopic rod, and the adjusting telescopic rod is fixedly connected with the portal frame and located on one side of the portal frame.

3. The automatic material pouring and stamping device for refractory bricks according to claim 2, characterized in that, the stamping assembly comprises a pneumatic cylinder, a pneumatic rod and a pressing block, the pressing block is fixedly connected with the pneumatic rod and located at a lower end of the pneumatic rod, an upper end of the pneumatic rod is fixedly connected with an output end of the pneumatic cylinder, and the pneumatic cylinder is fixedly connected with the portal frame and located above the portal frame.

4. The automatic material pouring and stamping device for refractory bricks according to claim 3, characterized in that, the pushing assembly comprises a pushing telescopic rod, a mounting block and a pushing plate, the pushing plate is fixedly connected with the pushing telescopic rod and located at one end of the pushing telescopic rod, the pushing telescopic rod is fixedly connected with the mounting block and located on one side of the mounting block, and the mounting block is fixedly connected with the base plate and located above the base plate.

5. The automatic material pouring and stamping device for refractory bricks according to claim 4, characterized in that, the conveying assembly comprises a conveying trolley, a bottom frame and a lifting telescopic rod, the lifting telescopic rod is fixedly connected with the bottom frame and located inside the bottom frame, the bottom frame is rotationally connected with the conveying trolley and located below the conveying trolley, and the conveying trolley is slidingly connected with the base plate and located above the base plate.

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