Floating bead feeding device for producing and processing floating bead coral plate

By designing a material distribution and anti-clogging mechanism, the problem of clogged beads in the production of beaded coral boards was solved, achieving uniform feeding and stable production, and ensuring efficient operation of the production process and product quality.

CN223765175UActive Publication Date: 2026-01-06HENAN FORESTEVER SMART WOOD & TECH CO LTD
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Patent Information

Application Number
CN202520443490.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-01-06
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

In the production of cenosphere coral boards, the unique fluidity and accumulation characteristics of cenospheres cause irregular flow paths to form in the hopper, which can easily cause blockages and affect the uniformity of material feeding and production stability.

Method used

A feeding device including a material distribution mechanism and an anti-clogging mechanism was designed. The scraper and the metering shaft ensure that the floating beads are evenly distributed and prevent clogging. The cam and the spring work together to prevent the floating beads from accumulating on the screen plate.

Benefits of technology

This achieves uniform distribution and stable feeding of the float beads, avoids clogging, and ensures efficient operation of the production process and stable product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a floating bead feeding device for producing and processing a floating bead coral plate, and relates to the technical field of transportation and feeding. The material distributing device comprises a base, a material distributing mechanism and an anti-blocking mechanism are arranged on the base, the material distributing mechanism comprises a box body fixedly connected to the upper face of the base, the top of the box body is fixedly connected with a feeding hopper, a motor is started to drive a first rotating rod to rotate when the material distributing device is used, and a scraping plate connected to the outer wall can also be driven to rotate to make contact with the inner wall of the box body; when the floating beads slowly fall down from the feeding hopper, the floating beads enter the action range of the scraping plate firstly, agglomeration and blocking of the floating beads are avoided through rotation of the scraping plate when the floating beads fall down and pass through the scraping plate, and when the floating beads falling in an accelerated mode reach the position where the quantitative shaft is located, the quantitative shaft is like an accurate distributor. And a plurality of uniformly distributed bulges and grooves are designed on the surface of the quantitative shaft, so that a fixed number of floating beads can be received each time, and the situation that the throwing amount of the floating beads is unstable is effectively avoided.
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Description

Technical Field

[0001] This utility model belongs to the field of transportation and feeding technology, and in particular relates to a floating bead feeding device for the production and processing of floating bead coral boards. Background Technology

[0002] Beaded coral board is a new type of building or decorative material. It is usually made by mixing beaded coral with other materials (such as resin) and then processing it into shape. In modern industrial production, the quality requirements for beaded coral board are getting higher and higher. In order to ensure that the various performance indicators of beaded coral board meet the standards, it is necessary to precisely control the amount of beaded coral to ensure that the beaded coral is evenly distributed in the raw materials, thereby ensuring the stability and consistency of product quality.

[0003] Due to the unique fluidity and accumulation characteristics of cenospheres, the fluidity of cenospheres varies greatly, forming irregular flow paths in the hopper. When feeding, some areas have a fast flow rate and a large amount of cenospheres flow out instantly, while other areas have a slow flow rate or even stagnation. This can cause material blockage each time it is fed, making it inconvenient to feed. Utility Model Content

[0004] The purpose of this utility model is to provide a bead feeding device for the production and processing of beaded coral boards. By setting up a material distribution mechanism, when the bead slowly falls from the feed hopper, it will first enter the action range of the scraper. When it comes down, it will pass through the scraper and avoid the bead agglomeration and blockage by the rotation of the scraper. This solves the problem that due to the unique fluidity and accumulation characteristics of bead, the large difference in the fluidity of bead will form an irregular flow path in the hopper, which may cause material blockage and inconvenience in feeding each time.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a bead feeding device for the production and processing of beaded coral boards, including a base, on which a material distribution mechanism and an anti-blocking mechanism are provided.

[0007] The material distribution mechanism includes a box fixedly connected to a base. A feed hopper is fixedly connected to the top of the box. A motor is fixedly connected to the right side of the box. The output end of the motor is fixedly connected to a rotating rod 1 via a coupling. The rotating rod 1 passes through the outer wall of the box and is fixedly connected to a scraper. A pulley 1 is fixedly connected to the left end of the rotating rod 1. A rotating rod 2 passes through the box and is rotatably connected to the box. A pulley 2 is fixedly connected to the left end of the rotating rod 2. A belt 1 is sleeved between the pulley 2 and the rotating rod 2. A metering shaft is fixedly connected to the rotating rod 2. Limiting rings are fixedly connected to the two sides of the metering shaft that are far apart from each other.

[0008] Furthermore, the anti-blocking mechanism includes a pulley three fixedly connected to the right end of the rotating rod two, and the rotating rod three passes through the housing and is rotatably connected to the housing.

[0009] Furthermore, a pulley four is fixedly connected to the right end of the rotating rod three, and a belt two is sleeved between the pulley four and the pulley three.

[0010] Furthermore, two cams are fixedly connected to the rotating rod three, and several telescopic rods are fixedly connected to the inner wall of the box.

[0011] Furthermore, a sieve plate is fixedly connected to the upper end of the telescopic rod, and a support frame is slidably connected to the lower end of the telescopic rod.

[0012] Furthermore, two fixing blocks are fixedly connected to the top of the support frame, and springs are wound around several of the telescopic rods.

[0013] Furthermore, one end of each of the plurality of springs is fixedly connected to the sieve plate, and the other end of each spring is fixedly connected to the inner wall of the box. A hopper is fixedly connected to the bottom of the box.

[0014] This utility model has the following beneficial effects:

[0015] 1. Equipped with a material distribution mechanism, the user starts the motor to drive the rotating rod to rotate. The scraper connected to the outer wall will also rotate and come into contact with the inner wall of the box. When the floats slowly fall from the feed hopper, they first enter the working range of the scraper. As they fall, the rotation of the scraper prevents the floats from agglomerating and clogging. The motor's power is not only transmitted to the rotating rod but also to the metering shaft below through the belt pulley transmission system. On the outside of the box, a pulley is installed, which is coaxially connected to the rotating rod and rotates synchronously with the rotating rod. The pulley is connected to the second pulley through a belt. When the accelerating floats reach the metering shaft, the metering shaft acts like a precise distributor. The surface of the metering shaft is designed with several evenly distributed protrusions and grooves to ensure that a fixed number of floats can be caught each time.

[0016] 2. An anti-blocking mechanism is incorporated. When the upper rotating rod two rotates, it drives the pulley three to rotate. The pulley four, connected to the lower rotating rod three, is also rotated. The cam on the rotating rod three rotates along with it. During rotation, the contact point and pressure between the cam and the support frame constantly change. When the protruding part of the cam contacts the support frame, it applies a significant downward pressure, causing the support frame to move downwards. When the non-protruding part of the cam rotates to contact the support frame, the pressure decreases, and the support frame rebounds upwards under the action of the lower telescopic rod and the spring wound around it. The telescopic rod, vertically installed below the support frame, can move up and down within a fixed sleeve, ensuring stability and accuracy of movement. The spring is wound around the telescopic rod, with one end fixed to the bottom of the support frame and the other end fixed to the bottom of the equipment. When the support frame moves downward under the pressure of the cam, the spring is compressed. When the cam pressure decreases, the spring exerts an upward force, pushing the support frame upward. At both ends of the support frame, there are two fixed blocks. When the support frame moves up and down under the action of the cam, the fixed blocks also move with it. The top of the fixed blocks faces the screen plate. As the support frame moves up and down, the fixed blocks will continuously hit the screen plate. This vibration can effectively prevent the float beads from accumulating and clogging on the screen plate. When the float beads after passing through the quantitative axis fall from above, the vibration makes the float beads jump and roll continuously on the screen plate, so that they can be more evenly distributed on the screen plate. Then, they can smoothly pass through the screen holes of the screen plate and be discharged from the hopper below. This ensures the efficient operation of the feeding process in the production of float bead coral board and avoids problems such as production interruption and unstable product quality caused by float bead clogging.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the material distribution mechanism of this utility model;

[0021] Figure 3 This is a schematic diagram of the anti-blocking mechanism of this utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the box body of this utility model;

[0023] Figure 5 for Figure 3 A magnified structural diagram of point A in the middle.

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 1. Base; 2. Material distribution mechanism; 3. Anti-blocking mechanism; 21. Box body; 22. Feed hopper; 23. Motor; 24. Rotating rod one; 25. Scraper; 26. Belt pulley one; 27. Belt one; 28. Belt pulley two; 29. ​​Rotating rod two; 31. Belt pulley three; 32. Belt two; 33. Belt pulley four; 34. Rotating rod three; 35. Cam; 36. Screen plate; 37. Fixing block; 38. Support frame; 39. Telescopic rod; 291. Quantitative shaft; 292. Limiting ring; 391. Spring; 392. Feed hopper. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5 As shown, this utility model is a bead feeding device for the production and processing of beaded coral boards, including a base 1, on which a material distribution mechanism 2 and an anti-blocking mechanism 3 are provided;

[0028] The material dispensing mechanism 2 includes a box 21 fixedly connected to the base 1. A feeding hopper 22 is connected to the top of the box 21. A motor 23 is fixedly connected to the right side of the box 21. A rotating rod 24 is fixedly connected to the output end of the motor 23 via a coupling. The rotating rod 24 passes through the box 21 and is rotatably connected to the box 21. Several scrapers 25 are fixedly connected to the outer wall of the rotating rod 24. A pulley 26 is fixedly connected to the left end of the rotating rod 24. A rotating rod 29 passes through the box 21 and is rotatably connected to the box 21. A pulley 28 is fixedly connected to the left end of the rotating rod 29. A belt 27 is sleeved between the pulley 28 and the rotating rod 29. A metering shaft 291 is fixedly connected to the rotating rod 29. Limiting rings 292 are fixedly connected to the opposite sides of the metering shaft 291.

[0029] The anti-blocking mechanism 3 includes a pulley 31 fixedly connected to the right end of the rotating rod 29, a rotating rod 34 passing through the box 21, the rotating rod 34 being rotatably connected to the box, a pulley 4 33 fixedly connected to the right end of the rotating rod 34, a belt 2 32 sleeved between the pulley 4 33 and the pulley 31, two cams fixedly connected to the rotating rod 34, several telescopic rods 39 fixedly connected to the inner wall of the box 21, a screen plate 36 fixedly connected to the inner rod of the telescopic rod 39, a support frame 38 slidably connected to the outer rod of the telescopic rod 39, two fixing blocks 37 fixedly connected to the top of the support frame 38, springs 391 wound around the several telescopic rods 39, one end of each spring 391 fixedly connected to the screen plate 36, and the other end of each spring fixedly connected to the inner wall of the box 21, and a hopper 392 connected to the bottom of the box 21.

[0030] A specific application of this embodiment is as follows: With the material distribution mechanism 2 in place, when the user starts the motor 23, it drives the rotating rod 24 to rotate. The scraper 25 connected to the outer wall is also rotated and comes into contact with the inner wall of the box. When the float beads slowly fall from the feed hopper 22, they first enter the working range of the scraper 25. As they fall, the rotation of the scraper 25 prevents the float beads from agglomerating and clogging. The power of the motor 23 is not only transmitted to the rotating rod 24 but also through the belt. The transmission system of wheel 26 transmits power to the metering shaft 291 below. On the outside of the housing, pulley 26 is installed, which is coaxially connected to the rotating rod 24 and rotates synchronously with the rotating rod 24. Pulley 26 is connected to pulley 28 via belt 27. When the accelerating falling beads reach the position of metering shaft 291, metering shaft 291 acts like a precise dispenser. The surface of metering shaft 25 is designed with several evenly distributed protrusions and grooves to ensure that a fixed number of beads can be caught each time.

[0031] With the anti-blocking mechanism 3 in place, when the upper rotating rod 29 rotates, it drives the pulley 31 to rotate. The belt 32 then drives the lower pulley 33 to rotate, and the lower rotating rod 34 is also driven. The cam on the rotating rod 34 rotates along with it. During this rotation, the contact point and pressure between the cam and the support frame 38 constantly change. When the protruding part of the cam contacts the support frame 38, it applies a large downward pressure, causing the support frame 38 to move downwards. When the non-protruding part of the cam rotates to contact the support frame 38, the pressure decreases, and the support frame 38 rebounds upwards under the action of the lower telescopic rod 39 and the spring 391 wrapped around it. The telescopic rod 39 is vertically installed below the support frame 38 and can move up and down within a fixed sleeve, ensuring the stability and accuracy of the movement. The spring 391 is wrapped around the telescopic rod 39, with one end fixed to the bottom of the support frame 38 and the other end fixed to the bottom of the equipment. When the support frame 38 moves downward under the pressure of the cam 35, the spring 391 is compressed. When the pressure of the cam 35 decreases, the spring 391 exerts an upward force, pushing the support frame 38 upward. At both ends of the support frame 38, there are two fixing blocks 37. When the support frame 38 moves up and down under the action of the cam 35, the fixing blocks 37 also move along with it. The top of the fixing blocks 37 faces the screen plate 36. As the support frame 38 moves up and down, the fixing blocks 37 will continuously hit the screen plate 36. This vibration can effectively prevent the float beads from accumulating and clogging on the screen plate. When the float beads, after being weighed by the quantitative shaft 291, fall from above, the vibration causes the float beads to jump and roll continuously on the screen plate 36, so that they can be more evenly distributed on the screen plate 36. Then, they smoothly pass through the screen holes of the screen plate 36 and are discharged from the hopper 392 below. This ensures the efficient operation of the feeding process in the production of float bead coral board and avoids problems such as production interruption and unstable product quality caused by float bead clogging.

[0032] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A bead feeding device for the production and processing of beaded coral boards, characterized in that: The base (1) is provided with a distribution mechanism (2) and a anti-blocking mechanism (3); The distribution mechanism (2) comprises a box (21) fixedly connected to the base (1), the top of the box (21) is provided with a feeding hopper (22) in communication, the top of the box (21) is fixedly connected with the feeding hopper (22), the right side of the box (21) is fixedly connected with a motor (23), the output end of the motor (23) is fixedly connected with a rotating rod I (24) through a shaft coupling, the rotating rod I (24) penetrates the box (21), the rotating rod I (24) is rotatably connected with the box (21), a plurality of scrapers (25) are fixedly connected to the outer wall of the rotating rod I (24), the left end of the rotating rod I (24) is fixedly connected with a belt pulley I (26), the box (21) penetrates a rotating rod II (29), the rotating rod II (29) is rotatably connected with the box (21), the left end of the rotating rod II (29) is fixedly connected with a belt pulley II (28), the belt pulley II (28) and the rotating rod II (29) are sleeved with a belt I (27), the rotating rod II (29) is fixedly connected with a quantitative shaft (291). The anti-blocking mechanism (3) comprises a belt pulley III (31) fixedly connected to the right end of the rotating rod II (29).

2. The pearl throwing device for processing pearl coral plate according to claim 1, characterized in that, The quantitative shaft (291) is fixedly connected with a limiting ring (292) on the side away from each other, the box (21) penetrates a rotating rod III (34), and the rotating rod III (34) is rotatably connected with the box.

3. The pearl throwing device for processing pearl coral plate according to claim 2, characterized in that, The right end of the rotating rod III (34) is fixedly connected with a belt pulley IV (33), the belt pulley IV (33) and the belt pulley III (31) are sleeved with a belt II (32).

4. The floating bead feeding device for processing floating bead coral plate according to claim 3, characterized in that, The rotating rod III (34) is fixedly connected with two cams, and the inner wall of the box (21) is fixedly connected with a plurality of telescopic rods (39).

5. The pearl feeding device for processing pearl coral plate according to claim 4, characterized in that, The inner rod of the telescopic rod (39) is fixedly connected with a sieve plate (36), and the outer rod of the telescopic rod (39) is slidably connected with a support frame (38).

6. The floating bead feeding device for processing floating bead coral plate according to claim 5, characterized in that, The top of the support frame (38) is fixedly connected with two fixed blocks (37), and a spring (391) is wound on the telescopic rod (39).

7. The pearl throwing device for processing pearl coral plate according to claim 6, characterized in that, One end of the spring (391) is fixedly connected with the sieve plate (36), and the other end of the spring is fixedly connected with the inner wall of the box (21), and the bottom of the box (21) is provided with a discharge hopper (392) in communication.