Gel pressing and transferring device

By designing a tapered discharge pipe and cleaning mechanism, and utilizing a servo motor-driven cleaning rod and clamping mechanism, the problem of cleaning gel residue was solved, ensuring unobstructed discharge pipe and improving the equipment's operational stability and cleaning efficiency.

CN223765199UActive Publication Date: 2026-01-06HUNAN HAIZE KANGJI BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520443722.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-01-06
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

Existing gel pressing and transfer devices have difficulty cleaning residual gel after discharge, which can easily cause blockage at the discharge port and affect equipment use.

Method used

A material transfer device including a tapered discharge tube and a cleaning mechanism was designed. The device uses a cleaning rod driven by a servo motor and a snap-fit ​​mechanism to automatically clean the discharge tube. Combined with a heating wire, the gel viscosity is reduced to prevent clogging.

Benefits of technology

This allows for timely cleaning of the discharge pipe, preventing blockages, ensuring normal equipment operation, and improving cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material pressing and transferring device for gel, which relates to the technical field of gel production equipment and comprises a transferring frame, a material cylinder is fixedly mounted in the transferring frame, a material pressing mechanism is mounted at the top of the transferring frame, the bottom of the material cylinder is communicated with a gradually-shrunk discharging pipe, a cleaning mechanism is mounted at the lower end of the discharging pipe, and a material pressing mechanism is mounted at the lower end of the material pressing mechanism. The cleaning mechanism comprises a supporting disc movably installed at the end of the discharging pipe, a servo motor is fixedly installed at the bottom of the supporting disc, and the output end of the servo motor penetrates through the supporting disc to be fixedly connected with a rotating rod. By arranging the gradually-shrunk discharging pipe and the cleaning mechanism used in cooperation with the gradually-shrunk discharging pipe, after gel is discharged, the supporting disc can be installed at the lower end of the discharging pipe, the inner wall of the discharging pipe is cleaned in time through the two cleaning rods, gel residues are prevented, the discharging pipe is prevented from being blocked, and follow-up normal use of equipment is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of gel production equipment technology, and in particular to a gel pressing and transfer device. Background Technology

[0002] The existing publication number CN216861887U discloses a gel pressing and transfer device. When the pressing mechanism drives the pressing plate to press and squeeze the gel, the gel is squeezed out from the discharge port and flows into the filling machine for filling. The discharge port is L-shaped and is divided into a horizontal section and a vertical section. After the discharge is completed, residual gel will remain in the horizontal section of the discharge port, which is difficult to discharge and is troublesome to clean. Moreover, the gel usually has high viscosity and adhesion. If it is not cleaned in time, it will adhere to the inner wall or edge of the discharge port and easily cause blockage at the discharge port, affecting the subsequent use of the equipment. Utility Model Content

[0003] To address the shortcomings of existing technologies, this invention provides a gel pressing and transfer device, which solves the technical problems mentioned in the background section.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a gel pressing and transfer device, including a transfer frame, a material cylinder fixedly installed inside the transfer frame, and a pressing mechanism installed on the top of the transfer frame. A tapered discharge pipe is connected to the bottom of the material cylinder, and a cleaning mechanism is installed at the lower end of the discharge pipe. The cleaning mechanism includes a support plate movably installed at the end of the discharge pipe. A servo motor is fixedly installed at the bottom of the support plate. The output end of the servo motor passes through the support plate and is fixedly connected to a rotating rod. Rotating shafts are rotatably installed on both sides of the rotating rod. A cleaning rod is fixedly sleeved on the outside of the rotating shaft, and torsion springs are sleeved at both ends of the rotating shaft.

[0005] Furthermore, both sides of the discharge pipe are equipped with snap-fit ​​mechanisms. The snap-fit ​​mechanisms include buckles fixedly installed on the outer wall of the discharge pipe. Both sides of the support plate are slidably connected with insert plates. The upper end of the insert plate passes through the buckle plate, and the side of the insert plate is provided with a limit hole. The side of the buckle plate is provided with a limit member.

[0006] Furthermore, the limiting component includes a limiting rod slidably installed inside the buckle plate. One end of the limiting rod extends into the beveled surface, and the other end of the limiting rod is fitted with a connecting spring. The two ends of the connecting spring are respectively fixedly connected to the outer wall of the buckle plate and the end of the limiting rod.

[0007] Furthermore, the upper end of the insert plate is provided with a beveled surface, and the end of the limiting rod extending to the limiting hole is provided with a chamfer.

[0008] Furthermore, a sliding rod is slidably connected inside the insert plate.

[0009] Furthermore, a heating chamber is provided inside the discharge pipe, and a spiral heating wire is installed inside the heating chamber.

[0010] By employing the above technical solution, this utility model provides a gel pressing and transfer device, which has at least the following beneficial effects:

[0011] 1. This utility model, by setting a tapered discharge pipe and a cleaning mechanism used in conjunction with it, allows the support plate to be installed at the lower end of the discharge pipe after the gel is discharged. Two cleaning rods are used to clean the inner wall of the discharge pipe in a timely manner to prevent gel residue, avoid blockage of the discharge pipe, and ensure the normal use of the equipment in the future.

[0012] 2. This utility model, by setting a snap-fit ​​mechanism, can realize the quick disassembly and installation of the support plate, saving operation time and improving cleaning efficiency. Attached Figure Description

[0013] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the discharge pipe structure of this utility model;

[0016] Figure 3 This is a partial cross-sectional schematic diagram of the present invention;

[0017] Figure 4 This is a schematic diagram of the mechanism structure of this utility model.

[0018] In the diagram: 1. Transfer frame; 2. Material cylinder; 3. Pressing mechanism; 4. Discharge pipe; 41. Heating chamber; 42. Heating wire; 5. Cleaning mechanism; 51. Support plate; 52. Servo motor; 53. Rotating rod; 54. Rotating shaft; 55. Cleaning rod; 56. Torsion spring; 6. Snap-fit ​​mechanism; 61. Buckle plate; 62. Limiting component; 621. Limiting rod; 622. Connecting spring; 7. Insert plate; 71. Limiting hole; 72. Beveled surface; 73. Slide rod. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] After the existing gel pressing and transfer device finishes discharging, residual gel remains in the horizontal section of the discharge port, which is difficult to discharge and is also troublesome to clean up later. In addition, the gel usually has high viscosity and adhesion. If it is not cleaned in time, it can easily cause blockage at the discharge port by adhering to the inner wall or edge, affecting the subsequent use of the equipment.

[0021] To address the deficiencies in the discharge process of the aforementioned material transfer device, please refer to [link / reference needed]. Figures 1-4 This invention provides a gel pressing and transfer device that can promptly clean the discharge pipe after gel dispensing to prevent gel residue. The device is based on a freely movable transfer frame 1. A material cylinder 2 is fixedly installed inside the transfer frame 1, and a pressing mechanism 3 is installed on the top of the transfer frame 1. A tapered discharge pipe 4 is connected to the bottom of the material cylinder 2. Gel is added inside the material cylinder 2. Driving the pressing mechanism 3 can squeeze the gel, causing it to be discharged from the discharge pipe 4 and flow into a filling machine for filling. The tapered discharge pipe 4 makes the gel flow more easily during dispensing, reducing residue. To facilitate cleaning of residual gel in the discharge pipe 4 after dispensing, a cleaning mechanism 5 is installed at the lower end of the discharge pipe 4. The cleaning mechanism 5 includes a support plate 51 movably installed at the end of the discharge pipe 4. A servo motor 52 is fixedly installed at the bottom of the support plate 51. The output end of the servo motor 52 passes through the support plate 51 and is fixedly connected to a rotating rod 53. Rotary rods 53 are rotatably installed on both sides. A cleaning rod 55 is fixedly sleeved on the outside of the shaft 54, and a torsion spring 56 is sleeved on both ends of the shaft 54. The two ends of the torsion spring 56 are respectively fixedly installed on the inner wall of the rotating rod 53 and the cleaning rod 55. When the two cleaning rods 55 are squeezed, they contract and extend into the discharge pipe 4. At this time, the torsion spring 56 deforms. After the cleaning rod 55 enters the discharge pipe 4, it is released. The cleaning rod 55 can be opened by the torsion of the torsion spring 56, so that the cleaning rod 55 can stick tightly to the inner wall of the discharge pipe 4. Then, the support plate 51 is fixed to the lower end of the discharge pipe 4. The drive servo motor 52 can drive the rotating rod 53 to rotate. The rotation of the rotating rod 53 drives the cleaning rod 55 to rotate. The rotation of the cleaning rod 55 can clean the gel remaining on the inner wall of the discharge pipe 4, realize the timely cleaning of the discharge pipe 4, avoid the discharge pipe 4 from being blocked, and ensure the normal operation of the equipment in the future.

[0022] To facilitate fixing the support plate 51 to the lower end of the discharge pipe 4, a snap-fit ​​mechanism 6 is installed on both sides of the discharge pipe 4. The snap-fit ​​mechanism 6 includes a buckle plate 61 fixedly installed on the outer wall of the discharge pipe 4. An insert plate 7 is slidably connected to both sides of the support plate 51. The upper end of the insert plate 7 passes through the buckle plate 61, and a limit hole 71 is opened on the side of the insert plate 7. A limit element 62 is provided on the side of the buckle plate 61. The limit element 62 includes a limit rod 621 slidably installed inside the buckle plate 61. One end of the limit rod 621 extends into the beveled surface 72, and the other end of the limit rod 621 is fitted with a connecting spring 622. The two ends of the connecting spring 622 are fixedly connected to the outer wall of the buckle plate 61 and the end of the limit rod 621, respectively. The cleaning rod 55 passes through... After the torsion spring 56 is released, the support plate 51 can be temporarily supported on the discharge pipe 4. Then, the two insert plates 7 slide upward. The upper end of the insert plate 7 is provided with a beveled surface 72. The end of the limiting rod 621 extending to the limiting hole 71 is provided with a chamfer. The beveled surface 72 on the insert plate 7 contacts the limiting rod 621 and can squeeze the limiting rod 621 to slide outward. At this time, the connecting spring 622 deforms until the insert plate 7 slides to the limiting hole 71 and aligns with the limiting rod 621. The limiting rod 621 can enter the limiting hole 71 through the elastic force of the connecting spring 622 to limit the insert plate 7. The support plate 51 can be hung between the two insert plates 7 to prevent the support plate 51 from falling downward and to fix the support plate 51.

[0023] When the servo motor 52 drives the rotating rod 53, although the locking mechanism 6 can prevent the support plate 51 from falling downwards, it does not have a component to restrict the upward movement of the support plate 51. As a result, the support plate 51 may still vibrate. To solve this technical problem, a sliding rod 73 is slidably connected inside the insert plate 7. After the insert plate 7 is fixed in the locking mechanism 6, the sliding rod 73 is slid to move it to the upper surface of the support plate 51. This can restrict the support plate 51 in all directions, ensuring the stability of the support plate 51 installed on the discharge pipe 4, thereby ensuring the cleaning effect of the cleaning rod 55.

[0024] To further facilitate the cleaning of residual gel inside the discharge pipe 4, a heating chamber 41 is provided inside the discharge pipe 4. A spiral heating wire 42 is installed inside the heating chamber 41. When cleaning the discharge pipe 4, the heating wire 42 is energized, which can increase the inner wall temperature of the discharge pipe 4, reduce the gel viscosity, and reduce residue.

[0025] The specific implementation process is as follows: After the equipment finishes discharging, the heating wire 42 is energized to heat the inner wall of the discharge pipe 4, and then the two cleaning rods 55 are squeezed to contract. At this time, the torsion spring 56 deforms, and the cleaning rods 55 are inserted into the discharge pipe 4 and then released. The cleaning rods 55 can be opened by the torsion of the torsion spring 56 and stick tightly to the inner wall of the discharge pipe 4. Then, the support plate 51 is fixed to the lower end of the discharge pipe 4 by the snap-fit ​​mechanism 6 and the insert plate 7. The servo motor 52 can drive the rotating rod 53 and the cleaning rods 55 to rotate. The rotation of the cleaning rods 55 can clean the gel remaining on the inner wall of the discharge pipe 4, realize the timely cleaning of the discharge pipe 4, avoid the discharge pipe 4 from being blocked, and ensure the normal operation of the equipment in the future.

[0026] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0027] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gel material pressing transfer device, comprising a transfer frame (1), a material cylinder (2) is fixedly installed inside the transfer frame (1), and a material pressing mechanism (3) is installed on the top of the transfer frame (1), characterized in that: The bottom of the cylinder (2) is communicated with a tapered discharge pipe (4), the lower end of the discharge pipe (4) is provided with a cleaning mechanism (5), the cleaning mechanism (5) comprises a supporting disc (51) movably installed at the end of the discharge pipe (4), the bottom of the supporting disc (51) is fixedly installed with a servo motor (52), the output end of the servo motor (52) is fixedly connected with a rotating rod (53) penetrating through the supporting disc (51), the both sides of the rotating rod (53) are rotatably installed with rotating shafts (54), the outer part of the rotating shaft (54) is fixedly sleeved with a cleaning rod (55), and the both ends of the rotating shaft (54) are sleeved with torsional springs (56).

2. A gel transfer device according to claim 1, wherein: The both sides of the discharge pipe (4) are provided with clamping mechanisms (6), the clamping mechanisms (6) comprise buckle plates (61) fixedly installed on the outer wall of the discharge pipe (4), the both sides of the supporting disc (51) are slidably connected with plug plates (7), the upper end of the plug plate (7) penetrates through the buckle plate (61), the side of the plug plate (7) is provided with a limiting hole (71), and the side of the buckle plate (61) is provided with a limiting piece (62).

3. A gel transfer device as claimed in claim 2, wherein: The limiting piece (62) comprises a limiting rod (621) slidably installed in the inner part of the buckle plate (61), one end of the limiting rod (621) extends into the chamfered surface (72), the other end of the limiting rod (621) is sleeved with a connecting spring (622), and the both ends of the connecting spring (622) are fixedly connected with the outer wall of the buckle plate (61) and the end of the limiting rod (621) respectively.

4. The gel transfer device of claim 3, wherein: The upper end of the plug plate (7) is provided with a chamfered surface (72), one end of the limiting rod (621) extending into the limiting hole (71) is provided with a chamfer.

5. The gel transfer device of claim 2, wherein: The inner part of the plug plate (7) is slidably connected with a sliding rod (73).

6. The gel transfer device of claim 1, wherein: The inner part of the discharge pipe (4) is provided with a heating cavity (41), and the inner part of the heating cavity (41) is installed with a spiral heating wire (42).

Citation Information

Patent Citations

  • Gel pressing and transferring device

    CN216861887U