Metal material heat treatment equipment

By designing a multifunctional heat treatment equipment for metal materials, the problem of existing equipment being able to process only one piece at a time has been solved, enabling the simultaneous processing of multiple pieces, improving efficiency, reducing costs, and extending equipment life.

CN223766385UActive Publication Date: 2026-01-06FOSHAN GUANGLONG PRECISION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520195576.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2026-01-06
Estimated Expiration
2035-02-07

AI Technical Summary

Technical Problem

Existing heat treatment equipment can only process a single material, resulting in low production efficiency, increased processing costs, and reduced service life.

Method used

A heat treatment device for metal materials, including a feeding device, a heating device, and a transfer device, was designed. Through components such as a feeding car, a feeding track, a separating frame, and heating rods, multiple metal materials can be heat treated simultaneously, ensuring temperature uniformity and positioning accuracy.

Benefits of technology

It improved production efficiency, reduced production costs, and extended equipment lifespan, meeting the heat treatment needs of mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal heat treatment, and provides metal material heat treatment equipment which comprises a feeding device and a heating device, the feeding device comprises a feeding trolley, a feeding track and a material separating frame, the feeding trolley is erected on the feeding track in a sliding mode, the material separating frame is installed on the feeding trolley and can ascend and descend relative to the feeding track, and a plurality of containing assemblies are arranged on the material separating frame; the heating device comprises a heating furnace and a feeding track flush with the feeding track, a heating chamber and a positioning chamber are arranged in the heating furnace in an up-and-down spaced mode through a partition plate, a plurality of heating rods are inserted into the inner wall of the heating chamber, the feeding track is installed at the bottom of the positioning chamber, and the positioning chamber is installed at the bottom of the heating chamber. The feeding trolley is arranged below the partition plate; the utility model solves the problem of low efficiency caused by the fact that the existing heat treatment equipment can only treat a single material, and has the advantages of simple structure and low manufacturing cost.
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Description

Technical Field

[0001] This utility model relates to the field of metal heat treatment technology, and more specifically, to a heat treatment device for metal materials. Background Technology

[0002] Heat treatment of metallic materials is a process that controls their properties by altering the microstructure of the surface or interior of a metallic material. Heat treatment does not change the shape or chemical composition of the workpiece, but it can significantly affect its mechanical properties, physical properties, and corrosion resistance.

[0003] Existing heat treatment equipment, such as the mechanical heat treatment furnace disclosed in CN210506452U, has a uniform heating rate throughout the furnace, avoiding problems such as cracking and deformation of processed parts due to uneven heating. It can also be adjusted and fixed according to the size of the workpiece, making it practical. However, this existing heat treatment furnace can only perform heat treatment operations on a single workpiece or material. For workpieces or materials that need to be mass-produced in actual production, the heat treatment efficiency is very low, and the long working time of the heat treatment furnace can also affect its service life, greatly increasing the processing cost. Utility Model Content

[0004] Therefore, in order to solve the problem of low efficiency caused by existing heat treatment equipment being able to process only a single material, this utility model provides a heat treatment device for metal materials, the specific technical solution of which is as follows:

[0005] A heat treatment apparatus for metal materials includes a feeding device and a heating device. The feeding device includes a feeding trolley, a feeding track, and a separating frame. The feeding trolley is slidably mounted on the feeding track, and the separating frame is mounted on the feeding trolley and can be raised and lowered relative to the feeding track. The separating frame is provided with multiple placement components. The heating device includes a heating furnace and a feeding track flush with the feeding track. The heating furnace has a heating chamber and a positioning chamber spaced vertically by a partition. Multiple heating rods are inserted into the inner wall of the heating chamber. The feeding track is installed at the bottom of the positioning chamber, and the top of the separating frame abuts against the bottom of the partition.

[0006] The aforementioned metal material heat treatment equipment, by being equipped with a feeding trolley, facilitates the transportation of metal materials, improving production efficiency and safety; by being equipped with multiple placement components, it facilitates the placement and storage of multiple metal materials, thereby enabling simultaneous heat treatment of multiple metal materials, improving heat treatment efficiency and reducing production costs; by being equipped with heating rods, heat energy is generated through the resistance heating effect, causing the temperature inside the heating furnace to rise uniformly, ensuring that the temperature inside the heating furnace reaches the required process conditions, thus meeting the needs of heat treatment operations; by being equipped with partitions, it is beneficial to position the feeding trolley and prevent the feeding trolley from deviating, so that the partition frame can separate the heating chamber and the positioning chamber, and thus, during processing, the metal materials in the placement components can be placed in the heating space inside the heating chamber.

[0007] Furthermore, the metal material heat treatment equipment also includes a transfer device disposed between the feeding device and the heating device. The transfer device includes a transfer track and a transfer trolley slidably mounted on the transfer track. A limiting guide rail flush with the feeding track is fixedly disposed on the top of the transfer trolley.

[0008] Furthermore, one end of the transfer track is detachably connected to the feeding track, and the other end of the transfer track is detachably connected to the feed track. A limiting protrusion is provided on the limiting guide rail.

[0009] Furthermore, the feeding trolley includes a base, a telescopic structure, and a placement plate. The base is provided with multiple track wheels, and the track wheels are provided with guide grooves on their circumference. The limiting protrusion is fitted into the inside of the guide groove. The telescopic structure is installed between the base and the placement plate and is used to control the lifting and lowering movement of the placement plate. The material separating frame is detachably mounted on the placement plate.

[0010] Furthermore, the guide grooves are adapted to the feeding track, the limiting guide rail, and the infeed track, respectively.

[0011] Furthermore, the placement assembly includes multiple stacked groups arranged vertically and horizontally by spacers, each stacked group having multiple placement boxes, and each placement box having a placement space for placing metal materials.

[0012] Furthermore, a cavity is formed inside the heating furnace, and a feed inlet communicating with the cavity is opened on one side of the heating furnace. The feed track is set at the bottom of the feed inlet, and a heating chamber and a positioning chamber are arranged vertically and vertically inside the cavity through a partition.

[0013] Furthermore, a sealing door is hinged to the heating furnace, and multiple heating rods are inserted into the inner wall of the sealing door. The multiple heating rods are arranged at intervals between each other, and the sealing door covers the heating chamber and cooperates to form a heating space.

[0014] Furthermore, the heating rod includes a heating wire, a core layer, and a covering layer. The heating wire is spirally wound around the core layer, and the covering layer is sleeved on the outside of the core layer.

[0015] Furthermore, a plurality of heat dissipation perforated plates are evenly laid on the outer wall of the heating furnace. Attached Figure Description

[0016] Figure 1 This is one of the structural schematic diagrams of the metal material heat treatment equipment according to an embodiment of the present invention;

[0017] Figure 2 This is a second schematic diagram of the structure of the metal material heat treatment equipment according to an embodiment of this utility model;

[0018] Figure 3 This is a cross-sectional structural schematic diagram of the heating rod of the metal material heat treatment equipment according to an embodiment of the present invention.

[0019] Explanation of reference numerals in the attached figures:

[0020] 1. Feeding trolley; 11. Base; 12. Telescopic structure; 13. Placement plate; 14. Track wheel; 141. Guide groove; 2. Feeding track; 3. Material separation frame; 4. Placement component; 41. Placement box; 5. Heating furnace; 51. Partition plate; 52. Heating rod; 521. Heating wire; 522. Shaft layer; 523. Covering layer; 53. Sealing door; 54. Heat dissipation plate; 6. Feeding track; 7. Transfer track; 8. Transfer trolley; 81. Limiting guide rail; 82. Limiting protrusion. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the following detailed description is provided in conjunction with its embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and do not limit its scope of protection.

[0022] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0024] In this utility model, "first" and "second" do not represent a specific quantity or order, but are merely used to distinguish names.

[0025] like Figure 1 and Figure 2 As shown, a metal material heat treatment device according to one embodiment of the present invention includes a feeding device and a heating device. The feeding device includes a feeding cart 1, a feeding track 2, and a separating frame 3. The feeding cart 1 is slidably mounted on the feeding track 2. The separating frame 3 is mounted on the feeding cart 1 and can be raised and lowered relative to the feeding track 2. The separating frame 3 is provided with multiple placement components 4. The heating device includes a heating furnace 5 and a feeding track 6 flush with the feeding track 2. The heating furnace 5 is provided with a heating chamber and a positioning chamber spaced vertically by a partition 51. Multiple heating rods 52 are inserted into the inner wall of the heating chamber. The feeding track 6 is installed at the bottom of the positioning chamber. The top of the separating frame 3 abuts against the bottom of the partition 51.

[0026] The aforementioned metal material heat treatment equipment, by being equipped with a feeding cart 1, facilitates the transportation of metal materials, improving production efficiency and safety; by being equipped with multiple placement components 4, it facilitates the placement and storage of multiple metal materials, thereby enabling simultaneous heat treatment of multiple metal materials, improving heat treatment efficiency, and reducing production costs; by being equipped with heating rods 52, heat energy is generated through the resistance heating effect, causing the temperature inside the heating furnace 5 to rise uniformly, ensuring that the temperature inside the heating furnace 5 reaches the required process conditions, thus meeting the needs of heat treatment operations; by being equipped with partitions 51, it is beneficial to position the feeding cart 1 and prevent the feeding cart 1 from shifting, so that the partition frame 3 can separate the heating chamber and the positioning chamber, and thus, during processing, the metal materials in the placement components 4 can be placed in the heating space inside the heating chamber.

[0027] Specifically, both the feeding track 2 and the feed track 6 are set in a horizontal direction.

[0028] like Figure 1 and Figure 2 As shown, in one embodiment, the metal material heat treatment equipment further includes a transfer device disposed between the feeding device and the heating device. The transfer device includes a transfer track 7 and a transfer cart 8 slidably mounted on the transfer track 7. A limiting guide rail 81 flush with the feeding track 2 is fixedly disposed on the top of the transfer cart 8.

[0029] Specifically, the transfer track 7 is set horizontally and perpendicular to the feed track 2.

[0030] Furthermore, the limiting guide rail 81 is located on the extension line of the feeding rail 2. This facilitates the direct transfer of the feeding car 1 to the transfer car 8 on the transfer rail 7.

[0031] like Figure 2 As shown, in one embodiment, one end of the transfer track 7 is detachably connected to the feeding track 2, and the other end of the transfer track 7 is detachably connected to the infeed track 6. A limiting protrusion 82 is provided on the limiting guide rail 81. The transfer track 7 and the feeding track 2, as well as the transfer track 7 and the infeed track 6, can be disassembled and assembled at any time, which facilitates the adjustment of the conveying position and conveying distance, thereby adapting to different production site spaces.

[0032] like Figure 1 and Figure 2 As shown, in one embodiment, the feeding cart 1 includes a base 11, a telescopic structure 12, and a placement plate 13. The base 11 is equipped with multiple track wheels 14, each track wheel 14 having a guide groove 141 extending circumferentially. A limiting protrusion 82 engages with the guide groove 141. The telescopic structure 12 is installed between the base 11 and the placement plate 13 and is used to control the lifting and lowering movement of the placement plate 13. The material separating frame 3 is detachably mounted on the placement plate 13. The limiting protrusion 82 engages with the guide groove 141, thereby limiting the feeding cart 1 and preventing it from falling off the limiting guide rail 81, which would affect transportation efficiency.

[0033] The telescopic structure 12 is preferably a lifting platform, which is existing technology and will not be described in detail. When different sizes of heating furnaces 5 are used during processing, the degree of lifting of the telescopic structure 12 on the placement plate 13 can be adjusted according to the size or height of the heating furnace 5, so as to complete the positioning of the placement component 4 and facilitate better completion of heat treatment processing operations.

[0034] like Figure 1 and Figure 2 As shown, in one embodiment, the guide groove 141 is adapted to the feeding track 2, the limiting guide rail 81, and the infeed track 6, respectively. This allows the feeding cart 1 to reciprocate between the feeding track 2, the limiting guide rail 81, and the infeed track 6, ensuring the round-trip transportation of the feeding cart 1.

[0035] In one embodiment, the placement component 4 includes multiple stacked groups arranged vertically by spacers, each stacked group having multiple placement boxes 41, and each placement box 41 having a placement space for placing metal materials.

[0036] In one embodiment, a cavity is formed inside the heating furnace 5, and a feed inlet communicating with the cavity is opened on one side of the heating furnace 5. The feed track 6 is set at the bottom of the feed inlet, and a heating chamber and a positioning chamber are arranged vertically and vertically through a partition 51 inside the cavity.

[0037] like Figure 1 and Figure 2 As shown, in one embodiment, a sealing door 53 is hinged to the heating furnace 5, and a plurality of heating rods 52 are inserted into the inner wall of the sealing door 53. The plurality of heating rods 52 are arranged at intervals between the upper and lower parts, and the sealing door 53 covers the heating chamber and cooperates to form a heating space.

[0038] like Figure 2 and Figure 3 As shown, in one embodiment, the heating rod 52 includes a heating wire 521, a core layer 522, and a covering layer 523. The heating wire 521 is spirally wound around the core layer 522, and the covering layer 523 is sleeved on the outside of the core layer 522. The heating wire 521 is preferably a common nickel-chromium heating wire. With the supply of power, heat can be generated on the high-resistance heating wire to achieve the purpose of heating or temperature control.

[0039] Preferably, both the core layer 522 and the covering layer 523 are heat-resistant fiber layers.

[0040] In one embodiment, a plurality of heat dissipation perforated plates 54 are evenly distributed on the outer wall of the heating furnace 5. This increases the area for air circulation, allowing air to flow more smoothly over the outer wall surface of the furnace, which is beneficial for improving the heat dissipation effect of the furnace after heat treatment.

[0041] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0042] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A metal material heat treatment apparatus characterized by comprising: The utility model relates to a metal material processing device, including: a feeding device, the feeding device including a feeding trolley, a feeding track and a material separation frame, the feeding trolley is slidably arranged on the feeding track, the material separation frame is arranged on the feeding trolley and can be lifted relative to the feeding track, a plurality of placing assemblies are arranged on the material separation frame; a heating device, the heating device including a heating furnace and a feeding track flush with the feeding track, a heating chamber and a positioning chamber are separated by a partition plate in the heating furnace, a plurality of heating rods are inserted into the inner wall of the heating chamber, the feeding track is installed at the bottom of the positioning chamber, and the top of the material separation frame abuts against the bottom of the partition plate.

2. The metal material heat treatment apparatus according to claim 1, characterized by Further comprising a transfer device arranged between the feeding device and the heating device, the transfer device including a transfer track and a transfer trolley slidably arranged on the transfer track, a limiting guide rail flush with the feeding track is fixedly arranged on the top of the transfer trolley.

3. The metal material heat treatment apparatus according to claim 2, characterized by One end of the transfer track is detachably connected with the feeding track, the other end of the transfer track is detachably connected with the feeding track, and a limiting protrusion is protruded on the limiting guide rail.

4. The metal material heat treatment apparatus according to claim 3, wherein The feeding trolley includes a base, an extension structure and a placing plate, a plurality of track wheels are arranged on the base, guide grooves are formed in the circumferential direction of the track wheels, the limiting protrusion is embedded in the inner part of the guide groove, the extension structure is installed between the base and the placing plate and is used for controlling the lifting movement of the placing plate, and the material separation frame is detachably arranged on the placing plate.

5. The metal material heat treatment apparatus according to claim 4, wherein The guide grooves are adapted to the feeding track, the limiting guide rail and the feeding track respectively.

6. The metal material heat treatment apparatus according to claim 4, wherein The placing assembly includes a plurality of stacked groups arranged in a stacked manner by a partition rod, a plurality of placing boxes are arranged in each stacked group, and a placing space for placing metal materials is formed in the placing box.

7. The metal material heat treatment apparatus according to claim 1, wherein A cavity is formed in the heating furnace, an inlet opening is formed in one side of the heating furnace and communicates with the cavity, the feeding track is arranged at the bottom of the inlet opening, and a heating chamber and a positioning chamber are separated by a partition plate in the cavity.

8. The metal material heat treatment apparatus according to claim 7, wherein A sealing door is hinged to the heating furnace, a plurality of heating rods are inserted into the inner wall of the sealing door, the plurality of heating rods are arranged in a spaced-apart manner, the sealing door covers the heating chamber and cooperates to form a heating space.

9. The metal material heat treatment apparatus according to claim 8, wherein The heating rod includes an electric heating wire, an axis layer and a cladding layer, the electric heating wire is spirally wound on the axis layer, and the cladding layer is sleeved outside the axis layer.

10. The metal material heat treatment apparatus according to claim 1, characterized by A plurality of heat dissipation hole plates are uniformly arranged on the outer wall of the heating furnace.

Citation Information

Patent Citations

  • Mechanical heat treatment furnace

    CN210506452U