Hot coiling spring quenching device

Abstract

The utility model discloses a hot coil spring quenching device which comprises a base, a quenching box is fixedly installed on the upper surface of the base, a first filter frame is arranged in the quenching box, a protruding block is fixedly connected to the bottom of the first filter frame, and a plurality of elastic plates are fixedly installed on the inner wall of the quenching box. A knocking head used in cooperation with the protruding block is fixedly installed at one end of the elastic plate, and a plurality of first fans are fixedly installed on the outer side of the quenching box. The bump is continuously knocked by the knocking head, so that the first filter frame is vibrated, cooling oil adhered to the quenched spring is shaken off, the first fan is started to strongly blow air to the spring of the first filter frame at the moment, the cooling oil adhered to the spring is further blown off, the use of the cooling oil is saved, subsequent treatment of the cooling oil on the surface of the spring is facilitated, and the service life of the spring is prolonged. And meanwhile, the use of cooling oil is saved.

Description

Technical Field

[0001] This utility model belongs to the field of hot coil spring quenching technology, and in particular relates to a hot coil spring quenching device. Background Technology

[0002] Although springs are only a small component in mechanical equipment, their role is absolutely invaluable. There are two methods for manufacturing springs: cold coiling and hot coiling. Generally, springs with a wire diameter of less than 8 mm are cold coiled, while those with a diameter greater than 8 mm are hot coiled. After hot coiling, springs need to undergo quenching treatment. The quenching and cooling of springs is a process of rapidly cooling the heated springs in cold oil to obtain better performance from the springs.

[0003] In the prior art, Chinese utility model patent with patent number CN219260094U discloses a quenching mechanism for hot coil spring processing, including a lifting pallet and a quenching box for holding quenching oil. The lifting pallet is movably installed inside the quenching box. The upper outer surface of the lifting pallet has an inclined structure. The surface of the lifting pallet is provided with several sets of filter tanks for separating the quenching oil and the hot coil spring. The several sets of filter tanks are arranged side by side. A first hydraulic rod and a second hydraulic rod are movably installed on the lower part of both sides of the lifting pallet, and the first hydraulic rod and the second hydraulic rod are arranged side by side.

[0004] In the aforementioned prior art, although the quenching oil in the coil is cooled by a fan to maintain its temperature at room temperature, thus improving the cooling and quenching effect of the hot-rolled spring and preventing high temperatures in the quenching oil, thereby enhancing the quenching effect of the quenching mechanism used for hot-rolled spring processing, a problem arises: when the hot-rolled spring is removed after quenching, cooling oil residue remains on the spring surface, forming an uneven film that affects the spring's appearance and subsequent processing, while also wasting cooling oil. Utility Model Content

[0005] This invention addresses the technical problem of residual cooling oil on the spring surface forming an uneven film that affects the spring's appearance and subsequent processing, while also wasting cooling oil. It provides a hot-rolled spring quenching device.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a hot-rolled spring quenching device, comprising a base, a quenching box fixedly mounted on the upper surface of the base, a first filter frame disposed inside the quenching box, and a protrusion fixedly connected to the bottom of the first filter frame.

[0007] The inner wall of the quenching box is fixedly installed with multiple elastic plates, and one end of each elastic plate is fixedly installed with a striking head that cooperates with a protrusion.

[0008] Multiple first fans are fixedly installed on the outside of the quenching box.

[0009] Optionally, a column is fixedly installed on the upper surface of the base, a lead screw is rotatably installed inside the column, and a servo motor for driving the lead screw is fixedly installed on the top of the column. A sliding groove is provided on one side of the column, and a slider that slides inside the sliding groove is threaded onto the surface of the lead screw.

[0010] Optionally, a U-shaped fixing frame is fixedly installed on the upper surface of the slider, and one end of the fixing frame is fixed to the first filter frame.

[0011] Optionally, a filter box is fixedly installed on the upper surface of the base, a second fan is fixedly installed on the top of the filter box, a duct is connected to the top of the second fan, and a fan hood is connected to the other end of the duct.

[0012] Optionally, a detachable second filter frame is installed in the inner cavity of the filter box, and an atomizing nozzle is fixedly installed on one side of the filter box.

[0013] Optionally, the bottom of the second filter frame is connected to an oil-water inlet pipe, the bottom of the oil-water inlet pipe is connected to an oil-water separator filter element, one side of the filter box is connected to an oil drain pipe, and the bottom of the oil-water separator filter element is connected to a drain pipe.

[0014] In summary, compared with the prior art, the hot-rolled spring quenching device provided by this utility model has the following beneficial effects:

[0015] 1. In this utility model, the first filter frame is vibrated by the tapping head continuously tapping the protrusion, which shakes off the cooling oil that adheres to the spring after quenching. At this time, the first fan is started to blow air forcefully on the spring of the first filter frame, further blowing off the cooling oil that adheres to the spring. This not only saves the use of cooling oil, but also facilitates the subsequent processing of the cooling oil on the surface of the spring.

[0016] 2. In this utility model, the rotation of the servo motor drives the connected lead screw to rotate, thereby causing the slider to slide up and down inside the slide groove, which in turn drives the first filter frame to move up and down through the fixed frame, facilitating the feeding and unloading of materials by the spring and speeding up the work efficiency;

[0017] 3. In this utility model, the quenched oil fumes are collected and filtered by a second fan, and the oil-water mixture after water spraying is filtered and separated by an oil-water separator filter element, and the cooling oil is recycled to reduce the cost of use. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the internal structure of the quenching box of this utility model;

[0020] Figure 3 This is a schematic diagram of the filter frame structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the internal structure of the filter box of this utility model;

[0022] Figure 5 This is a schematic diagram of the cross-sectional structure of the column of this utility model;

[0023] In the diagram: 1. Base; 2. Support leg; 3. Quenching box; 4. Column; 5. Lead screw; 6. Servo motor; 7. Slider; 8. Slide groove; 9. Fixing frame; 10. First filter frame; 11. Protrusion; 12. Elastic plate; 13. Striking head; 14. First fan; 15. Filter box; 16. Second fan; 17. Conduit; 18. Fan cover; 19. Atomizing nozzle; 20. Second filter frame; 21. Oil-water inlet pipe; 22. Oil-water separator filter element; 23. Drain pipe; 24. Oil drain pipe. Detailed Implementation

[0024] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0025] refer to Figure 1 A hot-rolled spring quenching device includes a base 1, a support leg 2 fixedly installed on the lower surface of the base 1, and a quenching box 3 fixedly installed on the upper surface of the base 1.

[0026] refer to Figure 1 and Figure 5 A column 4 is fixedly installed on the upper surface of the base 1 and on one side of the quenching box 3. A lead screw 5 is rotatably installed inside the column 4, and a servo motor 6 for driving the lead screw 5 is fixedly installed on the top of the column 4. A slide groove 8 is opened on one side of the column 4, and a slider 7 that slides inside the slide groove 8 is threaded on the surface of the lead screw 5.

[0027] Furthermore, the rotation of the servo motor 6 drives the lead screw 5 connected to it to rotate, thereby causing the slider 7 to slide up and down inside the slide groove 8.

[0028] refer to Figures 1-3A U-shaped fixing frame 9 is fixedly installed on the upper surface of the slider 7. A first filter frame 10 is fixedly installed at one end of the fixing frame 9. The first filter frame 10 is placed inside the quenching box 3 to place the spring into the quenching box 3 for quenching. A protrusion 11 is fixedly connected to the bottom of the first filter frame 10. Multiple elastic plates 12 are fixedly installed on the inner wall of the quenching box 3. A striking head 13 that cooperates with the protrusion 11 is fixedly installed at one end of the elastic plate 12. Multiple first fans 14 are fixedly installed on the outer side of the quenching box 3.

[0029] Furthermore, during use, the fixing frame 9 drives the first filter frame 10 to move up and down, facilitating the quenching and removal of the spring. The fixing frame 9 drives the first filter frame 10 to descend and quench the spring. At this time, the protrusion 11 is located below the striking head 13. After quenching, the fixing frame 9 drives the first filter frame 10 to move up, and the protrusion 11 drives the striking head 13 to move up. After the protrusion 11 moves up, the elastic plate 12 shakes, which in turn drives the striking head 13 to strike the protrusion 11. This causes the striking head 13 to continuously strike the protrusion 11, thereby vibrating the first filter frame 10 and shaking off the cooling oil that adheres to the spring after quenching. At this time, the first fan 14 starts to blow a strong airflow onto the spring of the first filter frame 10, further blowing off the cooling oil that adheres to the spring. This saves on the use of cooling oil and facilitates the subsequent processing of the cooling oil on the spring surface. The contact position between the striking head 13 and the protrusion 11 is rounded to facilitate sliding between the two.

[0030] refer to Figure 1 A filter box 15 is fixedly installed on the upper surface of the base 1 and on the other side of the quenching box 3. A second fan 16 is fixedly installed on the top of the filter box 15. A duct 17 is connected to the top of the second fan 16. The other end of the duct 17 is connected to a fan hood 18 fixedly installed on one side of the top of the filter box 15. The fan hood 18 is used in conjunction with the quenching box 3 to draw the oil fumes generated during spring quenching into the filter box 15.

[0031] refer to Figure 4 The filter box 15 is equipped with a detachable second filter frame 20 in its inner cavity for filtering impurities in the oil fumes. Atomizing nozzle 19 is fixedly installed on one side of the filter box 15 for dust suppression and cooling of the inhaled oil fumes. One end of the atomizing nozzle 19 is connected to an external water supply device.

[0032] refer to Figure 4The bottom of the second filter frame 20 is connected to an oil-water inlet pipe 21, and the bottom of the oil-water inlet pipe 21 is connected to an oil-water separator filter element 22. The oil-water separator filter element 22 is existing technology. Oil and water have different densities, and the oil-water separator filter element 22 utilizes this characteristic to allow oil and water to separate naturally as they pass through it. The oil-water separator filter element 22 is typically composed of multiple layers of filter media with different pore sizes. Water molecules are blocked by the small pores on the oil-water separator filter element 22, while oil molecules can pass through, thus achieving oil-water separation. One side of the filter box 15 is connected to an oil drain pipe 24 for discharging the cooling oil filtered by the oil-water separator filter element 22 for recycling. The bottom of the inner cavity of the filter box 15 is inclined for collecting cooling oil. The bottom of the oil-water separator filter element 22 is connected to a drain pipe 23, which runs through the filter box 15 and the base 1 to discharge the filtered water.

[0033] The specification and claims use certain terms to refer to specific components. Those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.

[0034] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes said element.

[0035] The foregoing description illustrates and describes several preferred embodiments of this application. However, as previously stated, it should be understood that this application is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the application concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this application should be within the protection scope of the appended claims.

Claims

1. A hot coil spring quenching apparatus characterized by comprising: Including the base (1), the upper surface of the base (1) is fixedly installed with quenching box (3), the inside of quenching box (3) is provided with first filter frame (10), the bottom of first filter frame (10) is fixedly connected with protrusion (11), The inner wall of the quenching box (3) is fixedly installed with a plurality of elastic plates (12), one end of the elastic plate (12) is fixedly installed with a knocking head (13) used in cooperation with the protrusion (11), The outer side of the quenching box (3) is fixedly installed with a plurality of first fans (14).

2. A hot coil spring quenching device as claimed in claim 1, wherein, The upper surface of the base (1) is fixedly installed with a column (4), the inside of the column (4) is rotatably installed with a lead screw (5), and the top of the column (4) is fixedly installed with a servo motor (6) driving the lead screw (5), one side of the column (4) is provided with a sliding groove (8), and the surface of the lead screw (5) is threadedly connected with a sliding block (7) sliding in the sliding groove (8).

3. A hot coil spring quenching device as claimed in claim 2, wherein, The upper surface of the sliding block (7) is fixedly installed with a U-shaped fixing frame (9), one end of the fixing frame (9) is fixed with the first filter frame (10).

4. The hot coil spring quenching apparatus of claim 1, wherein, The upper surface of the base (1) is fixedly installed with a filter box (15), the top of the filter box (15) is fixedly installed with a second fan (16), the top of the second fan (16) is communicated with a conduit (17), and the other end of the conduit (17) is communicated with a fan cover (18).

5. A hot coil spring quenching device as defined in claim 4 wherein, The inside of the filter box (15) is fitted with a detachable second filter frame (20), and one side of the filter box (15) is fixedly installed with an atomizing nozzle (19).

6. A hot coil spring quenching device as defined in claim 5 wherein, The bottom of the second filter frame (20) is communicated with an oil-water inlet pipe (21), the bottom of the oil-water inlet pipe (21) is communicated with an oil-water separation filter element (22), one side of the filter box (15) is communicated with an oil discharge pipe, and the bottom of the oil-water separation filter element (22) is communicated with a drain pipe (23).

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