Cloth flattening device

Abstract

The utility model discloses a cloth flattening device which comprises a flattening platform, a flattening inclined face is transversely arranged in the center of the top of the flattening platform, two sets of fixing plates are arranged at the left end and the right end of the flattening inclined face respectively, and the fixing plates are symmetrically arranged on the tops of the left side and the right side of the flattening platform front and back respectively. According to the cloth flattening device, through the hot pressing effect of the electric heating roller and the wetting effect of liquid, wrinkles on cloth can be rapidly and effectively removed, and the flatness of the cloth is improved; the electric telescopic rod, the motor, the pump body and other parts are accurately controlled through the controller, automatic unwinding, winding, spraying and flattening of cloth are achieved, and the labor intensity of operators is greatly relieved; besides, the temperature of the electric heating roller and the amount of sprayed liquid can be adjusted through a controller, meanwhile, the device can adapt to cloth of different materials and thicknesses, and the universality and flexibility of the device are improved; in the spraying process, redundant liquid can flow back to the water storage pool to be recycled, and waste of water resources is reduced.

Description

Technical Field

[0001] This utility model relates to the field of garment production technology, specifically a fabric flattening device. Background Technology

[0002] In the field of garment production technology, fabric flattening is one of the key steps in the production process. Traditional fabric flattening methods often use mechanical pressing or manual ironing, which are not only inefficient but also prone to damaging the fabric.

[0003] With the continuous development of textile technology, some new fabric flattening equipment has emerged in the market. However, these devices often suffer from low automation, poor adaptability, and high energy consumption. In order to meet the needs of the garment manufacturing industry for efficient, environmentally friendly, and automated fabric flattening equipment, this utility model proposes a new type of fabric flattening device. This device combines the hot pressing effect of electric heating rollers and the wetting effect of liquid, and through precise automated control, it achieves rapid and efficient fabric flattening. Utility Model Content

[0004] In view of the problems existing in the prior art, this utility model discloses a fabric flattening device. The technical solution adopted is as follows: A flattening platform is provided with a flattening slope horizontally arranged at the top center of the platform. Two sets of fixing plates are respectively arranged at the left and right ends of the flattening slope. The fixing plates are symmetrically arranged on the top of the left and right sides of the platform. A roll-up roller and a roll-up roller are rotatably installed between the fixing plates. A motor is arranged at the rear end of the roll-up roller and is fixedly installed on the rear side of the fixing plate. The output shaft of the motor is fixedly connected to the rear end of the roller shaft at the center of the roll-up roller. A support frame is arranged in the middle of the flattening slope and is fixedly installed at the top center of the platform. A flattening unit is arranged at the bottom of the support frame. The flattening unit includes a pressure frame, a telescopic rod, a compression spring, and an electric heating roller. The pressure frame is arranged on the inner bottom of the support frame. The pressure frame has four telescopic rods fixedly installed at its top corners. These telescopic rods are fixedly installed on the inner top of the support frame, with their telescopic ends fixedly connected to the top of the pressure frame. Compression springs are fitted onto the outer sides of the telescopic rods, with their upper and lower ends fixedly connected to the inner top of the support frame and the top of the pressure frame, respectively. Heating rollers are rotatably installed on the bottom left and bottom right ends of the pressure frame. A water storage tank is located at the front end of the display platform. The bottom of the water storage tank has a trapezoidal structure and a drain pipe is located at the bottom of the water storage tank. The other end of the drain pipe is located at the bottom right end of the display platform and has a control valve. An injection pipe is located at the top left end of the water storage tank. A spray unit is located inside the water storage tank, with the top of the spray unit fixedly installed on the left end of the pressure frame.

[0005] Furthermore, the flattening unit also includes an electric telescopic rod, a pull plate, and a U-shaped fixing frame. The electric telescopic rod is fixedly installed at the top center of the support frame, and the telescopic end of the electric telescopic rod passes through the through hole provided at the top of the support frame and the through hole provided at the center of the U-shaped fixing frame provided at the top of the pressure frame and is fixedly connected to the pull plate.

[0006] Furthermore, the spray unit includes a pump body, a corrugated hose, a diversion pipe, nozzles, and a liquid extraction pipe. The pump body is fixedly installed in the middle of the inner side of the water storage tank. The liquid extraction end of the pump body is provided with a liquid extraction pipe, and the other end of the liquid extraction pipe is located at the bottom of the water storage tank. The liquid discharge end of the pump body is fixedly installed with a corrugated hose, and the other end of the corrugated hose is fixedly connected to the front end of the diversion pipe provided at the left end of the pressure frame. Nozzles are arranged in an evenly spaced array at the bottom of the diversion pipe.

[0007] Furthermore, the spray unit also includes a liquid level sensor, which is located above the liquid extraction pipe and is fixedly installed in the middle of the rear side inside the water storage tank.

[0008] Furthermore, it also includes a controller, which is located at the top right side of the front of the exhibition platform. The output of the controller is electrically connected to the input of the electric heating roller, the electric telescopic rod, the pump body, and the motor. The input of the controller is electrically connected to the output of the liquid level sensor and the external power supply.

[0009] The beneficial effects of this invention are as follows: By utilizing the heat-pressing effect of the electric heating roller and the wetting effect of the liquid, this invention can quickly and effectively remove wrinkles from fabrics and improve their smoothness. Through precise control of components such as the electric telescopic rod, motor, and pump, the controller enables automatic unwinding, rewinding, and spraying flattening of the fabric, greatly reducing the labor intensity of operators. Furthermore, the temperature of the electric heating roller and the amount of sprayed liquid can be adjusted by the controller. This device can also adapt to fabrics of different materials and thicknesses, improving the equipment's versatility and flexibility. Excess liquid during spraying is returned to the storage tank for recycling, reducing water waste. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0011] Figure 2 This is a side view of the structure of this utility model;

[0012] Figure 3 This is a partial cross-sectional structural diagram of the present invention.

[0013] In the diagram: 1. Display platform; 2. Support frame; 3. Controller; 4. Water storage tank; 5. Flattening unit; 51. Press frame; 52. Telescopic rod; 53. Compression spring; 54. Heated roller; 55. Electric telescopic rod; 56. Pull plate; 57. U-shaped fixing frame; 6. Spraying unit; 61. Pump body; 62. Corrugated hose; 63. Diverter pipe; 64. Spray head; 65. Liquid extraction pipe; 66. Liquid level sensor; 7. Unwinding roller; 8. Fixing plate; 9. Rewinding roller; 10. Motor; 11. Flattening slope; 12. Liquid injection pipe; 13. Liquid drainage pipe. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figures 1 to 3As shown, this utility model discloses a fabric flattening device. The technical solution includes a flattening platform 1, a flattening slope 11 horizontally arranged at the top center of the flattening platform 1, two sets of fixing plates 8 respectively arranged at the left and right ends of the flattening slope 11, the fixing plates 8 are symmetrically arranged at the top of the left and right sides of the flattening platform 1, a unwinding roller 7 and a winding roller 9 are rotatably installed between the fixing plates 8, a motor 10 is arranged at the rear end of the winding roller 9, the motor 10 is fixedly installed on the rear side of the fixing plate 8, and the output shaft of the motor 10 is fixedly connected to the rear end of the roller shaft at the center of the winding roller 9. A support frame 2 is arranged in the middle of the flattening slope 11, the support frame 2 is fixedly installed at the top center of the flattening platform 1, and a flattening unit 5 is arranged at the bottom of the support frame 2. The flattening unit 5 includes a pressing... The pressure frame 51 consists of a frame 51, telescopic rods 52, compression springs 53, and heating rollers 54. The pressure frame 51 is located at the bottom inner side of the support frame 2. Telescopic rods 52 are fixedly installed at the four corners of the top of the pressure frame 51. The telescopic rods 52 are fixedly installed at the top inner side of the support frame 2, and their telescopic ends are fixedly connected to the top of the pressure frame 51. Compression springs 53 are fitted onto the outer sides of the telescopic rods 52. The upper and lower ends of the compression springs 53 are fixedly connected to the top inner side of the support frame 2 and the top of the pressure frame 51, respectively. Heating rollers 54 are rotatably installed at the bottom left and bottom right ends of the pressure frame 51. Through the cooperation of the telescopic rods 52 and the compression springs 53, the heating rollers 54 at the bottom of the pressure frame 51 heat-press the fabric. The heat from the heating rollers 54 helps to heat the fabric. To better flatten the fabric and remove wrinkles, the flattening unit 5 also includes an electric telescopic rod 55, a pull plate 56, and a U-shaped fixing frame 57. The electric telescopic rod 55 is fixedly installed at the top center of the support frame 2. The telescopic end of the electric telescopic rod 55 passes through the through hole provided at the top of the support frame 2 and the through hole provided at the center of the U-shaped fixing frame 57 provided at the top of the pressing frame 51, and is fixedly connected to the pull plate 56. By controlling the electric telescopic rod 55, the telescopic end of the electric telescopic rod 55 drives the pull plate 56 to lift the pressing frame 51 upward through the U-shaped fixing frame 57, thereby providing sufficient space for the subsequent placement of the fabric. A water storage tank 4 is provided at the front end of the flattening platform 1. The bottom of the water storage tank 4 has a trapezoidal structure, and a drain pipe 13 is provided at the bottom of the water storage tank 4. The other end of the drain pipe 13 is located at the bottom right end of the display platform 1, and a control valve is provided at the other end of the drain pipe 13. A liquid injection pipe 12 is provided at the top left end of the water storage tank 4. A spray unit 6 is provided inside the water storage tank 4. The spray unit 6 includes a pump body 61, a corrugated hose 62, a diversion pipe 63, a nozzle 64, and a suction pipe 65. The pump body 61 is fixedly installed in the middle of the inner side of the water storage tank 4. A suction pipe 65 is provided at the suction end of the pump body 61. The other end of the suction pipe 65 is located at the bottom of the water storage tank 4. A corrugated hose 62 is fixedly installed at the discharge end of the pump body 61. The other end of the corrugated hose 62 is fixedly connected to the front end of the diversion pipe 63 provided at the left end of the pressure frame 51. Nozzles 64 are arranged in an evenly spaced array at the bottom of the diversion pipe 63. By starting the pump body 61,The pump body 61 draws liquid from the water storage tank 4 through the suction pipe 65, then delivers it to the distribution pipe 63 through the corrugated hose 62, and finally sprays it onto the fabric through the nozzle 64. The wetting effect of the liquid helps the fabric smooth out stubborn wrinkles. The spray unit 6 also includes a liquid level sensor 66, which is located at the bottom inner side of the water storage tank 4. The liquid level sensor 66 monitors the liquid level in the water storage tank 4. When the liquid level is lower than the set value, the liquid level sensor 66 sends a signal to the controller 3 to remind the operator. The system also includes a controller 3, which is located at the top right side of the front of the display platform 1. The output of the controller 3 is electrically connected to the input of the heating roller 54, the electric telescopic rod 55, the pump body 61, and the motor 10. The input of the controller 3 is electrically connected to the output of the liquid level sensor 66 and an external power supply. The controller 3 allows operators to easily control the heating roller 54, the electric telescopic rod 55, the pump body 61, and the motor 10. Simultaneously, it receives signals from the liquid level sensor 66 to remind operators to add liquid in a timely manner.

[0016] The working principle of this utility model is as follows: First, the fabric to be flattened is unwound and unfolded from the unwinding roller 7. Then, the electric telescopic rod 55 is controlled by the controller 3, so that the telescopic end of the electric telescopic rod 55 drives the pull plate 56 to lift the pressure frame 51 upward through the U-shaped fixing frame 57, thereby providing sufficient space for the subsequent placement of the fabric. Next, the operator unfolds the fabric on the unwinding roller 7 and manually passes it between the bottom of the electric heating roller 54 and the flattening slope 11. Due to the design of the flattening slope 11, the fabric experiences a certain tension as it passes through, which helps to initially flatten the fabric. Then, the other end of the fabric is fixed to the take-up roller 9. Once the fabric is properly secured, the operator can start the motor 10 via the controller 3. The output shaft of the motor 10 is fixedly connected to the rear end of the take-up roller 9's shaft. Therefore, when the motor 10 starts, it drives the take-up roller 9 to rotate, thus slowly winding the fabric from the unwinding roller 7 onto the take-up roller 9. When flattening wrinkled fabric, the pump 61 can be started via the controller 3. The pump 61 draws liquid from the water tank 4 through the suction pipe 65, then delivers it to the diversion pipe 63 through the corrugated hose 62, and finally sprays it onto the fabric through the nozzle 64. The wetting effect of the liquid helps to flatten the fabric. It can better smooth out wrinkles that are difficult to remove. During the entire spraying process, the liquid level sensor 66 will monitor the liquid level in the water storage tank 4 in real time. When the liquid level is lower than the set value, the liquid level sensor 66 will send a signal to the controller 3 to remind the operator to add liquid in time. In addition, the excess water sprayed on the flattening slope 11 will flow back and slide into the water storage tank 4. Then, the controller 3 starts the motor 10 to make the winding roller 9 slowly wind up the fabric. Next, when the wrinkled fabric is flattened, the telescopic end of the electric telescopic rod 55 is controlled to move downward. Under the cooperation of the telescopic rod 52 and the compression spring 53, the electric heating roller 54 at the bottom of the pressure frame 51 heats and presses the fabric. The heat of the electric heating roller 54 can help the fabric to be flattened better and remove wrinkles on the fabric.

[0017] The circuit connection involved in this utility model is a common method used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments. It belongs to the widely used prior art.

[0018] Components not described in detail in this article are existing technologies.

[0019] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A cloth flattening device comprising a flattening table (1), characterized in that: The top center of the exhibition platform (1) is provided with an exhibition slope (11), and the left and right ends of the exhibition slope (11) are respectively provided with two groups of fixed plates (8). The fixed plates (8) are respectively arranged in front of and behind the top of the exhibition platform (1) on the left and right sides. Roll-off rollers (7) and winding rollers (9) are respectively rotatably installed between the fixed plates (8). The rear end of the winding roller (9) is provided with a motor (10), and the motor (10) is fixedly installed on the rear side of the fixed plate (8). The output shaft of the motor (10) is fixedly connected with the rear end of the shaft of the winding roller (9). The middle part of the exhibition slope (11) is provided with a support frame (2), and the support frame (2) is fixedly installed on the top center of the exhibition platform (1). The bottom of the support frame (2) is provided with an exhibition unit (5), and the exhibition unit (5) comprises a pressing frame (51), an extension rod (52), a compression spring (53) and an electric heating roller (54). The pressing frame (51) is arranged on the inner bottom of the support frame (2). The top four corners of the pressing frame (51) are respectively fixedly provided with the extension rod (52). The extension rod (52) is fixedly installed on the inner top of the support frame (2). The extension rod (52) is fixedly connected with the top of the pressing frame (51). The outer side of the extension rod (52) is respectively provided with the compression spring (53). The upper and lower ends of the compression spring (53) are respectively fixedly connected with the inner top of the support frame (2) and the top of the pressing frame (51). The bottom left end and the bottom right end of the pressing frame (51) are respectively rotatably provided with the electric heating roller (54). The front end of the exhibition platform (1) is provided with a water storage tank (4). The bottom of the water storage tank (4) is of a trapezoidal structure. The bottom of the water storage tank (4) is provided with a drain pipe (13). The other end of the drain pipe (13) is arranged on the right end of the exhibition platform (1). The other end of the drain pipe (13) is provided with a control valve. The top left end of the water storage tank (4) is provided with a liquid injection pipe (12). The inside of the water storage tank (4) is provided with a spraying unit (6), and the top of the spraying unit (6) is fixedly installed on the left end of the pressing frame (51).

2. A fabric flattening device according to claim 1, characterised in that: The exhibition unit (5) further comprises an electric telescopic rod (55), a pull plate (56) and a U-shaped fixing frame (57). The electric telescopic rod (55) is fixedly installed on the top center of the support frame (2). The telescopic end of the electric telescopic rod (55) penetrates through the through hole arranged on the top of the support frame (2) and the through hole arranged in the center of the U-shaped fixing frame (57) arranged on the top of the pressing frame (51) and is fixedly connected with the pull plate (56).

3. A fabric flattening device according to claim 1, wherein: The spraying unit (6) comprises a pump body (61), a corrugated hose (62), a shunt pipe (63), a spray head (64) and a liquid suction pipe (65), the pump body (61) is fixedly installed in the middle of the inner side of the water tank (4), the liquid suction end of the pump body (61) is provided with the liquid suction pipe (65), the other end of the liquid suction pipe (65) is located at the bottom of the water tank (4), the liquid discharge end of the pump body (61) is fixedly installed with the corrugated hose (62), the other end of the corrugated hose (62) is fixedly connected with the front end of the shunt pipe (63) arranged at the left end of the pressure frame (51), and the bottom of the shunt pipe (63) is arranged with the spray head (64) at equal intervals.

4. A fabric flattening device according to claim 3, wherein: The spraying unit (6) further comprises a liquid level sensor (66), which is located above the liquid suction pipe (65) and is fixedly installed on the inner rear side of the water tank (4).

5. A fabric flattening device according to claim 1, wherein: Further comprising a controller (3), which is arranged at the top of the front right end of the exhibition platform (1), the output end of the controller (3) is electrically connected with the input end of the electric heating roller (54), the electric telescopic rod (55), the pump body (61) and the motor (10), and the input end of the controller (3) is electrically connected with the output end of the liquid level sensor (66) and the external power supply.

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