Coating roller set with cutting mechanism

By designing a cutting mechanism and an adjustment mechanism on the coating machine, the problem of the coating machine being unable to cut and adjust the cutting length was solved, realizing automatic cutting and length adjustment, and improving production efficiency and practicality.

CN223766633UActive Publication Date: 2026-01-06YANCHENG RUISAIER NEW MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423037691.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2026-01-06
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Most existing coating machines lack cutting functions, which increases production steps, reduces production efficiency, and makes it impossible to adjust the length of the cut fabric, further reducing their practicality.

Method used

A coating roller assembly with a cutting mechanism was designed, including a frame, support plate, roller shaft, motor, cutting mechanism and adjustment mechanism, which realizes automatic cutting of fabric and adjustment of cutting length.

Benefits of technology

It enables automatic fabric cutting, improving production efficiency and practicality while reducing costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223766633U_ABST
    Figure CN223766633U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of coating machines, and discloses a coating roller set with a cutting mechanism, which comprises a rack, the top of the rack is fixedly connected with two groups of support plates which are symmetrically distributed, the inner sides of the support plates are rotatably connected with three roller shafts which are distributed in a staggered manner, the exteriors of the three roller shafts are fixedly connected with transmission wheels, and the transmission wheels are fixedly connected with the cutting mechanism. A motor is fixedly connected to the outer portion of the transmission wheel, a cutting mechanism used for automatically cutting cloth is arranged at the top of the rack, and an adjusting mechanism used for adjusting the cutting range of the cutting mechanism is further arranged at the top of the rack. According to the cloth cutting device, the machine frame, the supporting plate, the roll shaft, the motor, the cutting mechanism and the adjusting mechanism are used in cooperation, the effect of automatically cutting cloth is achieved, practicability is improved, meanwhile, the cloth cutting length can be adjusted, practicability is further improved, and meanwhile the cost is greatly reduced due to the arrangement of the single motor.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of coating machine technology, specifically to a coating roller assembly with a cutting mechanism. Background Technology

[0002] A coating machine is an important piece of industrial equipment, mainly used to uniformly coat one or more layers of specific adhesives, coatings or inks on the surface of various substrates, and then cure them through subsequent processes such as drying, thereby achieving specific functions or decorative effects.

[0003] Most existing coating machines do not have a cutting function, which means that after processing the fabric with the coating machine, users need to transfer the fabric to a cutting machine to cut it. This increases the number of production steps and reduces production efficiency. Furthermore, existing coating machines with cutting mechanisms cannot adjust the length of the cut fabric, which further reduces their practicality. Utility Model Content

[0004] The purpose of this invention is to provide a coating roller assembly with a cutting mechanism, which solves the problem that most existing coating machines do not have a cutting function. This means that after processing the fabric with the coating machine, users need to transfer the fabric to a cutting machine for cutting, which increases the number of production steps and reduces production efficiency. Furthermore, existing coating machines with cutting mechanisms cannot adjust the length of the cut fabric, which further reduces their practicality.

[0005] This utility model provides the following technical solution: a coating roller assembly with a cutting mechanism, comprising a frame, two sets of symmetrically distributed support plates fixedly connected to the top of the frame, three staggered roller shafts rotatably connected to the inner side of the support plates, transmission wheels fixedly connected to the outer side of each of the three roller shafts, a motor fixedly connected to the outer side of each transmission wheel, a cutting mechanism for automatically cutting the fabric provided on the top of the frame, and an adjustment mechanism for adjusting the cutting range of the cutting mechanism also provided on the top of the frame.

[0006] As a preferred embodiment of the above technical solution, one end of each of the three rollers is rotatably connected to the inner side of the support plate via three bearing seats, and the other end of each of the three rollers passes through another support plate and is fixedly connected to three transmission wheels. Each of the three transmission wheels is connected by a transmission belt, and one of the three transmission wheels is fixedly connected to the output shaft of a motor. The motor is fixedly connected to the outer side of the support plate.

[0007] As a preferred embodiment of the above technical solution, the adjusting mechanism includes a drive wheel fixedly connected to the motor output shaft and a bracket fixedly connected to the outside of another set of support plates. A driven wheel is externally connected to the drive wheel, and a drive gear is fixedly connected to the outside of the driven wheel. A first driven gear meshes with the outside of the drive gear. A protruding rod is fixedly connected to the outside of the first driven gear, and a sliding rod is rotatably connected to the inside of the first driven gear. A limiting plate is fixedly connected to the outside of the sliding rod, and a fixing rod is slidably connected to the outside of the limiting plate. A second driven gear is rotatably connected to the outside of the sliding rod. Two equally spaced insertion holes are provided on the sliding rod, and a pin is inserted into the inside of the insertion hole. A fixing bracket is inserted into the top of the pin.

[0008] As a preferred embodiment of the above technical solution, the driving wheel is located on the outer side of the transmission wheel, and the driving wheel is connected to the driven wheel via a transmission belt. A rotating shaft is fixedly connected to the inner side of the driven wheel, and the driving gear is fixedly connected to the outer end of the rotating shaft. The end of the rotating shaft away from the driving gear is rotatably connected to the outer side of the support plate via a bearing seat. The first driven gear and the second driven gear are equally spaced, and both the first driven gear and the second driven gear are rotatably connected to the outside of the slide rod via bearing seats. The specifications and dimensions of the first driven gear are adapted to the driving gear, and the size and number of teeth of the second driven gear are smaller than those of the first driven gear.

[0009] As a preferred embodiment of the above technical solution, there are two protruding rods, which are respectively fixedly connected to the outer sides of the first driven gear and the second driven gear. Both protruding rods pass through the slide rod. The end of the slide rod away from the limiting plate passes through the bracket and is fixedly connected to a handle. Both ends of the fixing rod are fixedly connected to the inner side of the bracket. The distance between the two insertion holes is the same as the distance between the first driven gear and the second driven gear, and the size of the two insertion holes is adapted to the pin. The fixing frame is fixedly connected to the top of the bracket, and the fixing frame has a through hole adapted to the size of the pin. The pin passes through the through hole and is inserted into the insertion hole.

[0010] With the above technical solution, users can adjust the length of the fabric cut by the cutting blade through the adjustment mechanism.

[0011] As a preferred embodiment of the above technical solution, the cutting mechanism includes rectangular grooves formed on two support plates on the right side. A limiting rod is fixedly connected to the inner side of the rectangular groove, and a sliding plate is slidably connected to the outer side of the limiting rod. A cutting blade is fixedly connected to the bottom of the sliding plate, and a spring is fixedly connected to the bottom of the sliding plate. A sliding groove is formed at the top of the end of the sliding plate near the bracket.

[0012] As a preferred embodiment of the above technical solution, the two rectangular grooves have the same dimensions and are positioned correspondingly. Limiting rods are fixedly connected to the inner sides of both rectangular grooves, and both limiting rods are slidably connected to the slide plate. There are two springs, one end of each spring is fixedly connected to the bottom of the slide plate, and the other end of each spring is fixedly connected to the inner side of the two rectangular grooves. The size of the sliding groove is adapted to the protruding rod, and the length of the cutting blade is the same as the length of the roller.

[0013] With the above technical solution, users can automatically cut fabric using a cutting mechanism.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention achieves automatic fabric cutting through the coordinated use of a frame, support plate, roller, motor, cutting mechanism, and adjustment mechanism, thereby improving practicality. It also allows for adjustment of the fabric cutting length, further enhancing practicality. Furthermore, the use of a single motor significantly reduces costs. Attached Figure Description

[0016] Figure 1 This is a first-view schematic diagram of a coating roller assembly with a cutting mechanism.

[0017] Figure 2 This is a second-view schematic diagram of a coating roller assembly with a cutting mechanism.

[0018] Figure 3 This is a side sectional view of a coating roller assembly with a cutting mechanism;

[0019] Figure 4 for Figure 2 Enlarged schematic diagram of the structure at point A in the middle;

[0020] Figure 5 for Figure 4 Enlarged schematic diagram of the structure at point B.

[0021] In the diagram: 1. Frame; 2. Support plate; 3. Roller shaft; 4. Drive wheel; 5. Motor; 6. Cutting mechanism; 7. Adjusting mechanism; 61. Rectangular groove; 62. Limiting rod; 63. Slide plate; 64. Cutting blade; 65. Spring; 66. Sliding groove; 71. Drive wheel; 72. Bracket; 73. Driven wheel; 74. Drive gear; 75. First driven gear; 76. Protruding rod; 77. Slide rod; 78. Limiting plate; 79. Fixing rod; 710. Second driven gear; 711. Insertion hole; 712. Pin; 713. Fixing frame. Detailed Implementation

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0023] Example 1

[0024] like Figures 1-5As shown, this utility model provides a technical solution: a coating roller assembly with a cutting mechanism, including a frame 1. Two sets of symmetrically distributed support plates 2 are fixedly connected to the top of the frame 1. Three staggered roller shafts 3 are rotatably connected to the inner side of the support plates 2. Transmission wheels 4 are fixedly connected to the outer side of each of the three roller shafts 3. A motor 5 is fixedly connected to the outer side of each transmission wheel 4. A cutting mechanism 6 for automatically cutting the fabric is provided on the top of the frame 1. An adjustment mechanism 7 for adjusting the cutting range of the cutting mechanism 6 is also provided on the top of the frame 1. One end of each of the three roller shafts 3 is rotatably connected to the inner side of the support plate 2 via three bearing seats, and the other end of each of the three roller shafts 3 passes through another support plate 2 and is fixedly connected to the three transmission wheels 4. All three transmission wheels 4 are connected to the inner side of the support plates 2 via three bearing seats. The transmission belt connects the three transmission wheels 4, one of which is fixedly connected to the output shaft of the motor 5. The motor 5 is fixedly connected to the outside of the support plate 2. The adjustment mechanism 7 includes a drive wheel 71 fixedly connected to the output shaft of the motor 5 and a bracket 72 fixedly connected to the outside of another set of support plates 2. A driven wheel 73 is externally connected to the drive wheel 71. A drive gear 74 is fixedly connected to the outside of the driven wheel 73. A first driven gear 75 meshes with the outside of the drive gear 74. A protruding rod 76 is fixedly connected to the outside of the first driven gear 75. A sliding rod 77 is rotatably connected to the inside of the first driven gear 75. A limiting plate 78 is fixedly connected to the outside of the sliding rod 77. A fixing rod 79 is slidably connected to the outside of the limiting plate 78. A second... The driven gear 710 and slide rod 77 have two equally spaced insertion holes 711. A pin 712 is inserted into the inner side of each insertion hole 711, and a fixing bracket 713 is inserted into the top of the pin 712. The driving gear 71 is located on the outer side of the transmission wheel 4. A rotating shaft is fixedly connected to the inner side of the driven gear 73. The driving gear 74 is fixedly connected to the outer end of the rotating shaft. The end of the rotating shaft away from the driving gear 74 is rotatably connected to the outer side of the support plate 2 via a bearing seat. The first driven gear 75 and the second driven gear 710 are equally spaced, and both are rotatably connected to the outside of the slide rod 77 via bearing seats. The dimensions of the first driven gear 75 are compatible with those of the driving gear 74, and the dimensions and teeth of the second driven gear 710 are compatible with those of the driving gear 74. The number of teeth is smaller than the first driven gear 75. There are two protrusions 76, which are fixedly connected to the outside of the first driven gear 75 and the second driven gear 710 respectively. Both protrusions 76 pass through the slide bar 77. The end of the slide bar 77 away from the limiting plate 78 passes through the bracket 72 and is fixedly connected to a handle. Both ends of the fixing rod 79 are fixedly connected to the inside of the bracket 72. The distance between the two insertion holes 711 is the same as the distance between the first driven gear 75 and the second driven gear 710. The size of the two insertion holes 711 is adapted to the pin 712. The fixing bracket 713 is fixedly connected to the top of the bracket 72. The fixing bracket 713 has a through hole adapted to the size of the pin 712. The pin 712 passes through the through hole and is inserted into the insertion hole 711.

[0025] With the above technical solution, during use, the user can drive the transmission wheel 4 to rotate via the motor 5. The rotation of the transmission wheel 4 drives the roller 3 to rotate, which in turn conveys the fabric. Simultaneously, the drive wheel 71 also rotates via the motor 5 and transmission wheel 4. The drive wheel 71, through a transmission belt, drives the driven wheel 73 to rotate. The driven wheel 73, in turn, drives the drive gear 74, the first driven gear 75, and the cam 76 to rotate. The cam 76, after rotating, cuts the fabric in conjunction with the cutting mechanism 6. When the cutting length needs adjustment, the user can remove the pin 712 from the insertion hole 711 on the slide bar 77. The user can then slide the slide bar 77 to move the second driven gear 710 to engage with the drive gear 74. The gear 74 is engaged, and the second driven gear 710 meshes with the driving gear 74. Then, the pin 712 can be inserted into the insertion hole 711 on the slide rod 77 after passing through the through hole on the fixing frame 713 again. At this time, the position of the slide rod 77 can be fixed. Since the second driven gear 710 is smaller, the rotation speed of the second driven gear 710 will be faster under the action of the driving gear 74, thereby driving the rotation speed of the cam 76 to increase. This makes the frequency of the cam 76 driving the slide plate 63 to move higher, thereby increasing the cutting frequency of the cutting blade 64 on the fabric, reducing the length of the cut fabric, and thus achieving the effect of adjusting the length of the cut fabric, thereby greatly improving practicality and ease of use.

[0026] Example 2

[0027] like Figures 1-5As shown, this utility model provides a technical solution: a coating roller assembly with a cutting mechanism, including a frame 1. Two sets of symmetrically distributed support plates 2 are fixedly connected to the top of the frame 1. Three staggered roller shafts 3 are rotatably connected to the inner side of the support plates 2. Transmission wheels 4 are fixedly connected to the outer side of each of the three roller shafts 3. A motor 5 is fixedly connected to the outer side of each transmission wheel 4. A cutting mechanism 6 for automatically cutting the fabric is provided on the top of the frame 1. An adjustment mechanism 7 for adjusting the cutting range of the cutting mechanism 6 is also provided on the top of the frame 1. The cutting mechanism 6 includes rectangular grooves 61 formed on the two right-side support plates 2. A limiting rod 62 is fixedly connected to the inner side of the rectangular groove 61, and the outer side of the limiting rod 62 slides... A sliding plate 63 is connected, and a cutting blade 64 is fixedly connected to the bottom of the sliding plate 63. A spring 65 is fixedly connected to the bottom of the sliding plate 63. A sliding groove 66 is opened on the top of the end of the sliding plate 63 near the bracket 72. Two rectangular grooves 61 have the same size and are positioned correspondingly. Limiting rods 62 are fixedly connected to the inner side of each of the two rectangular grooves 61. Both limiting rods 62 are slidably connected to the sliding plate 63. There are two springs 65. One end of each spring 65 is fixedly connected to the bottom of the sliding plate 63, and the other end of each spring 65 is fixedly connected to the inner side of the two rectangular grooves 61. The size of the sliding groove 66 is adapted to the protrusion 76. The length of the cutting blade 64 is the same as the length of the roller 3.

[0028] With the above technical solution, during use, the user can drive the driven wheel 73, the driving gear 74, the first driven gear 75, and the convex rod 76 to rotate via the motor 5. When the convex rod 76 rotates to a certain position, it will contact the sliding groove 66 on the slide plate 63, and drive the slide plate 63 to move through the limit rod 62. While the slide plate 63 moves and compresses the spring 65, it can also drive the cutting blade 64 to move. When the cutting blade 64 moves to a certain position, it can cut the fabric. At the same time, when the convex rod 76 moves to a certain position, it will separate from the sliding groove 66 on the slide plate 63. At this time, the slide plate 63 will return to its original position under the influence of the spring 65. Then, the slide plate 63 will drive the cutting blade 64 to return to its original position. Afterwards, the convex rod 76 will rotate to the position of the sliding groove 66 again and drive the slide plate 63 to move again. Through the continuous movement of the convex rod 76 and the slide plate 63, the fabric can be continuously cut, thereby achieving the effect of automatic cutting, thus improving practicality and production efficiency.

[0029] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. A coating roller set with cutting mechanism, comprising a frame (1), the top of the frame (1) is fixedly connected with two groups of symmetrically distributed supporting plates (2), the inner side of the supporting plate (2) is rotatably connected with three staggered roller shafts (3), the outer part of the three roller shafts (3) is fixedly connected with a transmission wheel (4), the outer part of the transmission wheel (4) is fixedly connected with a motor (5), characterized in that: The top of the frame (1) is provided with a cutting mechanism (6) for automatically cutting cloth, and the top of the frame (1) is also provided with an adjusting mechanism (7) for adjusting the cutting range of the cutting mechanism (6); The adjusting mechanism (7) comprises a driving wheel (71) fixedly connected to the output shaft of the motor (5) and a support (72) fixedly connected to the outer side of the other group of supporting plates (2), the outer drive connection of the driving wheel (71) has a driven wheel (73), the outer fixed connection of the driven wheel (73) has a driving gear (74), the outer meshing of the driving gear (74) has a first driven gear (75), the outer side of the first driven gear (75) is fixedly connected with a convex rod (76), the inner side of the first driven gear (75) is rotatably connected with a sliding rod (77), the outer side of the sliding rod (77) is fixedly connected with a limiting plate (78), the outer side of the limiting plate (78) is slidably connected with a fixed rod (79), the outer side of the sliding rod (77) is rotatably connected with a second driven gear (710), two equally spaced insertion holes (711) are formed in the sliding rod (77), the inner side of the insertion hole (711) is inserted with a latch (712), and the top of the latch (712) is inserted with a fixed frame (713).

2. The coating roll set with a cutting mechanism according to claim 1, characterized in that: One end of each of the three roller shafts (3) is rotatably connected to the inner side of the supporting plate (2) through three bearing seats, and the other end of each of the three roller shafts (3) penetrates through the other supporting plate (2) and is fixedly connected with the three transmission wheels (4), the three transmission wheels (4) are all drivingly connected through a transmission belt, one of the three transmission wheels (4) is fixedly connected with the output shaft of the motor (5), and the motor (5) is fixedly connected to the outer side of the supporting plate (2).

3. The coating roll set with a cutting mechanism according to claim 1, wherein: The driving wheel (71) is distributed on the outer side of the transmission wheel (4), and the driving wheel (71) is drivingly connected with the driven wheel (73) through a transmission belt, the inner side of the driven wheel (73) is fixedly connected with a rotating shaft, the driving gear (74) is fixedly connected to the outer end of the rotating shaft, the end of the rotating shaft away from the driving gear (74) is rotatably connected to the outer side of the supporting plate (2) through a bearing seat, the first driven gear (75) and the second driven gear (710) are equally spaced, and the first driven gear (75) and the second driven gear (710) are both rotatably connected to the outer side of the sliding rod (77) through bearing seats, the specification size of the first driven gear (75) is matched with the driving gear (74), and the size and the number of teeth of the second driven gear (710) are smaller than those of the first driven gear (75).

4. The coating roll set with a cutting mechanism according to claim 1, wherein: The convex rod (76) has two, two said convex rod (76) is fixedly connected to the outer side of the first driven gear (75) and the second driven gear (710) respectively, and two convex rods (76) are arranged through the slide rod (77), one end of the slide rod (77) away from the limiting plate (78) is fixedly connected with the handle through the support (72), both ends of the fixed rod (79) are fixedly connected to the inner side of the support (72), the distance between the two insertion holes (711) is the same as the distance between the first driven gear (75) and the second driven gear (710), and the size of the two insertion holes (711) is adapted to the size of the bolt (712), the fixed frame (713) is fixedly connected to the top of the support (72), and the fixed frame (713) is provided with a through hole matched with the size of the bolt (712), and the bolt (712) is inserted into the insertion hole (711) through the through hole.

5. The coating roll set with a cutting mechanism according to claim 1, wherein: The cutting mechanism (6) includes a rectangular groove (61) opened on the right two supporting plates (2), the inner side of the rectangular groove (61) is fixedly connected with a limiting rod (62), the outer side of the limiting rod (62) is slidably connected with a sliding plate (63), the bottom of the sliding plate (63) is fixedly connected with a cutting knife (64), the bottom of the sliding plate (63) is fixedly connected with a spring (65), and the end of the sliding plate (63) near the support (72) is provided with a sliding groove (66) on the top.

6. The coating roll set with a cutting mechanism according to claim 5, wherein: The two rectangular grooves (61) are the same in size and corresponding in position, the inner side of the two rectangular grooves (61) is fixedly connected with a limiting rod (62), the two limiting rods (62) are slidably connected with a sliding plate (63), the spring (65) has two ends, and the two ends of the spring (65) are fixedly connected with the bottom of the sliding plate (63), and the other end of the spring (65) is fixedly connected with the inner side of the two rectangular grooves (61), the size of the sliding groove (66) is matched with the convex rod (76), and the length of the cutting knife (64) is the same as the length of the roller shaft (3).