Discharge cooling device of lime kiln
By designing a cooling component and a rotary conveying component within a closed box in the lime kiln discharge device, the environmental impact of high-temperature lime products is resolved, achieving efficient cooling and dust-free conveying, which facilitates subsequent processing.
Patent Information
- Application Number
- CN202520310169.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-02-25
AI Technical Summary
Traditional lime kiln discharge devices result in high-temperature lime products that negatively impact the factory environment and hinder subsequent processing.
Design a cooling assembly within a closed box, including a condenser, heat exchange tubes, and a return pipe, combined with a rotary conveying assembly and a dust removal module, to achieve closed-loop cooling and conveying of lime products.
It improves the cooling effect of lime products, protects the factory environment, enables dust-free transportation, and facilitates subsequent processing.
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Figure CN223769269U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lime kiln technology, specifically to a discharge cooling device for a lime kiln. Background Technology
[0002] The discharge device of a lime kiln is designed to safely and efficiently discharge the lime product that has been calcined at high temperatures from the kiln.
[0003] Traditional lime kiln discharge systems typically use exposed conveyors to transport lime products. Because the lime is sintered in the kiln and discharged at a high temperature, this negatively impacts the factory environment and hinders subsequent processing by workers. Therefore, there is an urgent need to design a discharge cooling device for lime kilns to address these issues. Utility Model Content
[0004] The purpose of this invention is to provide a discharge cooling device for a lime kiln to address the aforementioned shortcomings in the prior art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A discharge cooling device for a lime kiln includes a closed box, and cooling components extending into the interior of the closed box are provided on both sides of the closed box. The cooling components are used at least for cooling the lime discharged from the lime kiln.
[0007] The cooling assembly includes condenser boxes and collection boxes located on both sides of the enclosed box. A water inlet pipe is installed above the condenser box. Several heat exchange pipes inserted into the enclosed box are provided on the upper part of the water inlet pipe. A return pipe located on the other side of the enclosed box is connected to several heat exchange pipes. Several one-way valves are installed on the return pipe.
[0008] The enclosed box is equipped with several rotary material conveying components.
[0009] In a preferred embodiment of this utility model, a support base is fixedly installed at the bottom of the enclosed box.
[0010] In a preferred embodiment of this utility model, a feeding hopper is provided on the lower side of one side of the enclosed box, and a discharging hopper is provided on the top side of the enclosed box.
[0011] In a preferred embodiment of this utility model, a dust removal module is provided on one side of the top of the enclosed box, and the dust removal module consists of a fan and a dust removal bag.
[0012] In a preferred embodiment of this utility model, a driving device is provided inside the enclosed box, and the driving device includes a driving wheel, a driven wheel, and a transmission chain.
[0013] In a preferred embodiment of this utility model, the collection box and the condensation box are connected by a pipeline and a water pump, and the water pump pumps the high-temperature liquid inside the collection box to the inside of the condensation box through the pipeline.
[0014] In a preferred embodiment of this utility model, the material conveying assembly includes a saddle, a connecting arm is fixedly provided on one side of the saddle, and a material conveying hopper is installed at the end of the connecting arm;
[0015] The side wall of the conveying hopper is provided with several through holes;
[0016] The through hole is designed as an upwardly inclined oblique hole, and the upward inclination angle of the through hole is at least 45 degrees.
[0017] In the above technical solution, the discharge cooling device for a lime kiln provided by this utility model has the following beneficial effects:
[0018] The cooling components used are inserted from the outside of the enclosed box to the inside of the enclosed box, which improves the heat exchange rate and enhances the cooling effect on the lime products discharged from the kiln. At the same time, it can complete the enclosed conveying operation of the lime products and achieve a good dust prevention purpose. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0020] Figure 1 This is a perspective view of an embodiment of a material discharge cooling device for a lime kiln according to the present invention.
[0021] Figure 2 This is another perspective view of the structure of an embodiment of the discharge cooling device for a lime kiln according to the present invention.
[0022] Figure 3 This is a schematic diagram of the internal structure of an embodiment of a lime kiln discharge cooling device according to the present invention.
[0023] Figure 4 This is a schematic diagram of the material conveying component structure provided in an embodiment of the material discharge cooling device for a lime kiln according to the present invention.
[0024] 1. Enclosed housing; 2. Support base; 3. Cooling assembly; 31. Condensation box; 32. Collection box; 33. Water inlet pipe; 34. Heat exchange pipe; 35. Return pipe; 36. One-way valve; 4. Dust removal module; 5. Feed hopper; 6. Discharge hopper; 7. Drive unit; 71. Drive wheel; 72. Driven wheel; 8. Transmission chain; 9. Material conveying assembly; 91. Saddle; 92. Connecting arm; 93. Material conveying hopper; 94. Through hole. Detailed Implementation
[0025] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0026] like Figure 1-4 As shown in the figure, the present invention provides a lime kiln discharge cooling device, including a closed box 1. Cooling components 3 are provided on both sides of the closed box 1 and extend into the interior of the closed box 1. The cooling components 3 are used at least for cooling the lime discharged from the lime kiln. The cooling components 3 include condensation boxes 31 and collection boxes 32 located on both sides of the closed box 1. A water inlet pipe 33 is installed above the condensation box 31. Several heat exchange pipes 34 inserted into the interior of the closed box 1 are provided on the upper part of the water inlet pipe 33. A return pipe 35 located on the other side of the closed box 1 is connected to the several heat exchange pipes 34. Several one-way valves 36 are installed on the return pipe 35. Several rotary conveying components 9 are provided inside the closed box 1.
[0027] In this embodiment, a closed box 1 is included. The closed box 1 is a sealed structure that enables dust-free conveying of lime products after discharge. Cooling components 3 are provided on both sides of the closed box 1, extending into the interior of the closed box 1. The cooling components 3 are used at least for cooling the lime discharged from the lime kiln, ensuring the room temperature environment of the factory and facilitating subsequent production operations of lime products.
[0028] Specifically, the cooling assembly 3 includes a condenser 31 and a collection box 32 located on both sides of the enclosed box 1. The condenser 31 is equipped with a condenser to cool the liquid inside the condenser 31, making it a cryogenic liquid. A water inlet pipe 33 is installed above the condenser 31. Several heat exchange tubes 34 inserted into the enclosed box 1 are installed on the upper part of the water inlet pipe 33. A water pump is installed inside the condenser 31. The cryogenic liquid can be transported to the heat exchange tubes 34 through the water pump and the water inlet pipe 33. The heat exchange tubes 34 inserted into the enclosed box 1 are used to cool the inside of the enclosed box 1, so that the lime is cooled during transportation. A return pipe 35 located on the other side of the enclosed box 1 is connected to several heat exchange tubes 34. The liquid inside the heat exchange tubes 34 is collected through the return pipe 35. Several one-way valves 36 are installed on the return pipe 35. The one-way valves ensure that the cryogenic liquid can enter the heat exchange tubes 34 better and avoid backflow.
[0029] Specifically, the collection box 32 and the condensation box 31 are connected by a pipeline and a water pump. The water pump pumps the high-temperature liquid inside the collection box 32 to the condensation box 31 through the pipeline, thereby forming a liquid circulation and achieving a continuous cooling effect inside the closed box 1.
[0030] In this embodiment, the interior of the enclosed box 1 is provided with several rotary conveying components 9, which can convey lime products inside the enclosed box 1.
[0031] Specifically, the conveying assembly 9 includes a saddle 91, a connecting arm 92 fixedly installed on one side of the saddle 91, and a conveying hopper 93 installed at the end of the connecting arm 92. The inside of the conveying hopper 93 is used to store lime. Under the drive of the drive device 7, several conveying hoppers 93 rotate continuously to achieve the lifting and conveying of lime products.
[0032] Specifically, the side wall of the hopper 93 is provided with several through holes 94;
[0033] Specifically, the through hole 94 is an upwardly inclined angled hole design with an upward inclination angle of at least 45 degrees. This inclined hole design not only enables the conveying of lime without causing the lime inside the conveying hopper 93 to fall out, but also facilitates the dissipation of heat from the lime inside the conveying hopper 93 through the through hole 94. The heat then enters the interior of the enclosed box 1, where the cooling component 3 is used to cool the interior of the enclosed box 1.
[0034] In this embodiment, a drive device 7 is provided inside the enclosed box 1. The drive device 7 includes a drive wheel 71, a driven wheel 72 and a transmission chain 8. The motor that starts the drive wheel 71 can work with the driven wheel 72 to drive the transmission chain 8 to rotate. The transmission chain 8 drives the conveying hopper 93 to rotate.
[0035] In this embodiment, a support base 2 is fixedly installed at the bottom of the enclosed box 1. The bottom of the support base 2 is a planar structure, which is conducive to the stable support of the enclosed box 1.
[0036] In this embodiment, a feed hopper 5 is provided on the lower side of one side of the enclosed box 1, and a discharge hopper 6 is provided on the top side of the enclosed box 1. The lime from the kiln enters the feed hopper 5, is conveyed and lifted by the conveying hopper 93, and is discharged to a processing position by the discharge hopper 6.
[0037] In this embodiment, a dust removal module 4 is provided on the top side of the enclosed box 1. The dust removal module 4 consists of a fan and a dust removal bag. The dust removal module 4 collects the dust inside the enclosed box 1. When the fan is turned on, the dust and air can be absorbed, and the dust can be filtered through the dust removal bag.
[0038] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A discharge cooling device for lime kilns, comprising an enclosed box (1), characterized in that, The closed box (1) is provided with cooling assemblies (3) penetrating into the inside of the closed box (1) on both sides, which are used for cooling the discharged lime from the lime kiln at least; The cooling assemblies (3) comprise condensing boxes (31) and collecting boxes (32) on both sides of the closed box (1), the upper water pipes (33) are installed above the condensing boxes (31), the upper parts of the water pipes (33) are provided with a plurality of heat exchange pipes (34) penetrating into the inside of the closed box (1), a plurality of return pipes (35) are connected to the upper parts of the heat exchange pipes (34) and located on the other side of the closed box (1), a plurality of one-way valves (36) are installed on the return pipes (35). The inside of the closed box (1) is provided with a plurality of rotary material conveying assemblies (9).
2. A discharge cooling device for a lime kiln according to claim 1, characterized in that The bottom of the closed box (1) is fixedly provided with a supporting seat (2).
3. A discharge cooling device for a lime kiln according to claim 1, characterized in that The lower part of one side of the closed box (1) is provided with a feeding hopper (5), and the top of one side of the closed box (1) is provided with a discharging hopper (6).
4. A discharge cooling device for a lime kiln according to claim 1, characterized in that The top of one side of the closed box (1) is provided with a dust removal module (4) composed of a fan and a dust removal bag.
5. A discharge cooling device for a lime kiln according to claim 1, characterized in that The inside of the closed box (1) is provided with a driving device (7) comprising a driving wheel (71), a driven wheel (72) and a transmission chain (8).
6. A discharge cooling device for a lime kiln according to claim 1, characterized in that The collecting box (32) and the condensing box (31) are connected through pipelines and a water pump, and the water pump is used for pumping the high-temperature liquid in the collecting box (32) into the inside of the condensing box (31) through the pipelines.
7. A discharge cooling device for a lime kiln according to claim 1, characterized in that The material conveying assembly (9) comprises a saddle (91), one side of the saddle (91) is fixedly provided with a connecting arm (92), and the end of the connecting arm (92) is provided with a material conveying hopper (93). A plurality of through holes (94) are arranged on the side wall of the material conveying hopper (93). The through holes (94) are upwardly inclined inclined holes, and the angle of the upward inclination of the through holes (94) is at least 45 degrees.