Condensing device

Abstract

The utility model relates to the technical field of condensers, in particular to a condensing device which comprises the condenser, a cooling water inlet and a cooling water outlet are formed in the positions, close to the two ends, of the outer wall of the condenser respectively, and a water inlet and a water outlet are formed in the two ends of the condenser respectively. The water quality filtering mechanism comprises a filtering box, and a box cover is detachably fixed to the top of the filtering box. According to the utility model, the water quality filtering mechanism integrated with the rotatable cylindrical filter screen and the plurality of secondary filtering components is arranged at the cooling water inlet, so that the multi-stage filtering of the cooling water is realized, the servo motor is started to enable the cylindrical filter screen to rotate, larger suspended particulate matters are effectively intercepted and removed, and meanwhile, the blocking risk is reduced; the cooling water which is primarily filtered is divided into a plurality of secondary filtering assemblies, so that the filtering process is further refined, the cooling water is ensured to reach a higher cleanliness standard before entering the condenser, the filtering efficiency is improved, and the generation of water scale is reduced.

Description

Technical Field

[0001] This utility model relates to the field of condenser technology, specifically a condensation device. Background Technology

[0002] In industrial production, condensers, as an important component of heat exchange systems, play a crucial role in cooling high-temperature gases or steam and converting them into liquids. This conversion process is not only essential for energy recovery, product manufacturing, and process control, but also directly affects production efficiency and product quality. In particular, in many industries such as chemical, pharmaceutical, power, refrigeration, and food processing, the performance of condensers is directly related to the stability of the production line and operating costs.

[0003] In traditional condensing units, cooling water serves as the heat exchange medium, flowing directly through the condenser to exchange heat with the medium to be condensed. However, in practical applications, cooling water often contains various impurities, such as suspended particulate matter, microorganisms, corrosion products, and a small amount of dissolved solids. If these impurities are not properly treated, they will form scale on the inner wall and pipes of the condenser after a period of operation, clogging the pipes and heat exchange surfaces inside the condenser, leading to a decrease in heat exchange efficiency, and may also cause corrosion problems, shortening the service life of the equipment. Utility Model Content

[0004] The purpose of this invention is to provide a condensation device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A condensation device, comprising:

[0007] A condenser, wherein a cooling water inlet and a cooling water outlet are respectively provided on the outer wall of the condenser near both ends, and a water inlet and a water outlet are respectively provided at both ends of the condenser;

[0008] A water filtration mechanism includes a filter box with a detachable cover on top. A connecting pipe is connected to the top surface of the cover. A connecting pipe is inserted and fixed to the bottom surface of the filter box. A cylindrical filter screen is installed inside the filter box. A water collection box one is fixedly connected to the bottom end of the connecting pipe. A water collection box two is installed below the water collection box one. Several secondary filtration components are arranged at equal angles between the water collection box one and the water collection box two. A water supply pipe is fixedly connected to the bottom surface of the water collection box two. The water supply pipe is connected to the filter box via a flange.

[0009] Furthermore, the top end of the cylindrical filter screen is fixedly connected to a top cover, the top surface of the top cover is fixedly connected to a rotating shaft, the top end of the rotating shaft is rotatably connected to the inner top surface of the box cover, the bottom end of the cylindrical filter screen is fixedly connected to a bottom cover, the bottom surface of the bottom cover is fixedly connected to a connector, and the bottom end of the connector is rotatably connected to the top end of the connector.

[0010] Furthermore, a servo motor is fixedly connected to the top surface of the box cover, and the motor shaft of the servo motor passes through the top surface of the box cover and is connected to the top end of the rotating shaft for transmission.

[0011] Furthermore, each of the secondary filtration components includes an outer shell, with a pipe 1 fixedly connected to the bottom surface of the outer shell, a shell cover detachably fixed to the top of the outer shell, a pipe 2 fixedly connected to the top of the shell cover, the top ends of several pipes 2 communicating with the bottom surface of the water collection box 1, and the bottom ends of several pipes 1 communicating with the top surface of the water collection box 2.

[0012] Furthermore, each of the aforementioned outer casings is equipped with a filter element.

[0013] Preferably, the filter element is made of materials including but not limited to activated carbon and ceramics.

[0014] Furthermore, a fixing ring is fitted and fixed to the outer wall of the filter box, a connecting frame is fixedly connected to the outer wall of the fixing ring, an mounting plate is fixedly connected to the bottom end of the connecting frame, and the mounting plate is fixedly connected to the outer wall of the condenser.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] By installing a water filtration mechanism integrating a rotatable cylindrical filter screen and several secondary filtration components at the cooling water inlet, multi-stage filtration of cooling water is achieved. The servo motor is activated to rotate the cylindrical filter screen, effectively intercepting and removing larger suspended particles while reducing the risk of clogging. The initially filtered cooling water flows into several secondary filtration components, further refining the filtration process and ensuring that the cooling water reaches a higher cleanliness standard before entering the condenser, thereby improving filtration efficiency and reducing scale formation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a condensation device according to this utility model;

[0018] Figure 2 This is a schematic diagram of the water filtration mechanism in this utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the filter box in this utility model;

[0020] Figure 4 This is a schematic diagram of the combined structure of the secondary filtration component in this utility model;

[0021] Figure 5 This is a structural breakdown diagram of the secondary filtration component in this utility model.

[0022] In the diagram: 100, Condenser; 110, Cooling water inlet; 120, Cooling water outlet; 130, Water inlet; 140, Water outlet; 200, Water filtration mechanism; 210, Filter box; 211, Box cover; 212, Connecting pipe; 213, Servo motor; 214, Connecting pipe; 220, Cylindrical filter screen; 221, Top cover; 222, Rotating shaft; 223, Bottom cover; 224, Inserting pipe; 230, Water collection box one; 240, Water collection box two; 241, Water supply pipe; 250, Secondary filtration assembly; 251, Outer shell; 252, Pipe one; 253, Shell cover; 254, Pipe two; 255, Filter element; 260, Fixing ring; 261, Connecting frame; 262, Mounting plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 In this embodiment of the present invention, a condensation device includes a condenser 100 and a water filtration mechanism 200. The outer wall of the condenser 100 has a cooling water inlet 110 and a cooling water outlet 120 near both ends. The two ends of the condenser 100 also have a water inlet 130 and a water outlet 140. The water filtration mechanism 200 includes a filter box 210. A cover 211 is detachably fixed to the top of the filter box 210. A connecting pipe 212 connects to the top surface of the cover 211. A connecting pipe 214 is inserted and fixed to the bottom surface of the filter box 210. A cylindrical filter screen 220 is installed inside the filter box 210. A water collection box 230 is fixedly connected to the bottom end of the connecting pipe 214. A water collection box 240 is installed below the water collection box 230. Several secondary filtration components 250 are arranged at equal angles between the water collection box 230 and the water collection box 240. A water supply pipe 241 is fixedly connected to the bottom surface of the water collection box 240. The water supply pipe 241 is connected to the filter box 210 through a flange.

[0025] Specifically, the other end of the connecting pipe 212 is connected to the water pump. The water pump sends cooling water into the filter box 210 through the connecting pipe 212. The cooling water in the filter box 210 permeates from the outside of the cylindrical filter screen 220 to its inside. Larger particles of impurities in the cooling water are trapped on the outer wall of the cylindrical filter screen 220. The initially filtered cooling water enters the first water collection box 230 through the insertion pipe 224 and the connecting pipe 214. It is then diverted through the first water collection box 230 into several secondary filter components 250 for further filtration. The cooling water filtered by the secondary filter components 250 finally gathers in the second water collection box 240 and is injected into the condenser 100 from the cooling water inlet 110 through the water supply pipe 241. The condenser 100 condenses the gas or vapor to be cooled in the tube bundle that enters the condenser 100 from the water inlet 130. The condenser 100 is well known to those skilled in the art, and its internal structure and principle will not be described in detail here.

[0026] like Figure 3 As shown, in this embodiment, a top cover 221 is fixedly connected to the top of the cylindrical filter screen 220, and a rotating shaft 222 is fixedly connected to the top surface of the top cover 221. The top of the rotating shaft 222 is rotatably connected to the inner top surface of the box cover 211. A bottom cover 223 is fixedly connected to the bottom of the cylindrical filter screen 220, and a insertion pipe 224 is fixedly connected to the bottom surface of the bottom cover 223. The bottom end of the insertion pipe 224 is rotatably connected to the top of the connecting pipe 214. A servo motor 213 is fixedly connected to the top surface of the box cover 211, and the motor shaft of the servo motor 213 passes through the top surface of the box cover 211 and is drively connected to the top of the rotating shaft 222.

[0027] In this embodiment, the servo motor 213 is started so that its motor shaft drives the rotating shaft 222, thereby causing the cylindrical filter screen 220 to rotate. After the cooling water enters the filter box 210 through the connecting pipe 212, the cylindrical filter screen 220 will filter the cooling water. During the filtration process, the rotation of the cylindrical filter screen 220 can promote the uniform distribution of impurities on its surface, reduce the risk of local blockage, and at the same time, improve the filtration efficiency, so that the cooling water can pass through the filter screen more smoothly.

[0028] like Figure 4-5 As shown, in this embodiment, each of the secondary filtration components 250 includes an outer shell 251. A first pipe 252 is fixedly connected to the bottom surface of the outer shell 251. A cover 253 is detachably fixed to the top of the outer shell 251. A second pipe 254 is fixedly connected to the top of the cover 253. The tops of several second pipes 254 are connected to the bottom surface of a first water collection box 230. The bottoms of several first pipes 252 are connected to the top surface of a second water collection box 240. Each of the outer shells 251 has a filter element 255 inside. The material of the filter element 255 includes, but is not limited to, activated carbon and ceramic.

[0029] In practice, the cooling water initially filtered by the rotating cylindrical filter screen 220 enters the water collection box 230 below it through the insertion pipe 224, and then flows into several outer shells 251 through several pipes 254 at the bottom of the water collection box 230. It is further filtered by the filter element 255 inside, which not only improves the filtration effect, but also reduces the filtration load on each filter element 255, thereby enhancing the stability and reliability of the water filtration mechanism 200. Even if one of the secondary filtration components 250 fails or becomes clogged, it will not affect the normal operation of other secondary filtration components 250.

[0030] like Figure 2 As shown, in this embodiment, a fixing ring 260 is fixedly fitted onto the outer wall of the filter box 210, a connecting frame 261 is fixedly connected to the outer wall of the fixing ring 260, and an mounting plate 262 is fixedly connected to the bottom end of the connecting frame 261. The mounting plate 262 is fixedly connected to the outer wall of the condenser 100.

[0031] In practice, the filter box 210 is fitted and fixed inside the fixing ring 260, and the mounting plate 262 is fixed to the outer wall of the condenser 100 by bolts, so that the water filtration mechanism 200 is supported and its stability on the outer wall of the condenser 100 is enhanced.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A condensing apparatus characterized by comprising: Include: The outer wall of the condenser (100) is provided with cooling water inlet (110) and cooling water outlet (120) near the position of two ends respectively, the two ends of the condenser (100) are provided with water inlet (130) and water outlet (140) respectively; The water quality filtering mechanism (200) includes a filter box (210), the top of the filter box (210) is detachably fixed with a box cover (211), the top surface of the box cover (211) is communicated with a connecting pipe (212), the bottom surface of the filter box (210) is inserted with a fixed docking pipe (214), the inside of the filter box (210) is provided with a cylindrical filter screen (220), the bottom end of the docking pipe (214) is fixedly connected with a water collecting box one (230), the lower part of the water collecting box one (230) is provided with a water collecting box two (240), a plurality of secondary filtering assemblies (250) are arranged at equal angles between the water collecting box one (230) and the water collecting box two (240), the bottom surface of the water collecting box two (240) is fixedly connected with a water conveying pipe (241), and the water conveying pipe (241) is connected with the filter box (210) through flanges.

2. The condensing apparatus according to claim 1, wherein The top end of the cylindrical filter screen (220) is fixedly connected with a top cover (221), the top surface of the top cover (221) is fixedly connected with a rotating shaft (222), the top end of the rotating shaft (222) is rotatably connected with the inner top surface of the box cover (211), the bottom end of the cylindrical filter screen (220) is fixedly connected with a bottom cover (223), the bottom surface of the bottom cover (223) is fixedly connected with a plug-in pipe (224), and the bottom end of the plug-in pipe (224) is rotatably connected with the top end of the docking pipe (214).

3. The condensing apparatus of claim 1, wherein The top surface of the box cover (211) is fixedly connected with a servo motor (213), the motor shaft of the servo motor (213) penetrates the top surface of the box cover (211) and is in transmission connection with the top end of the rotating shaft (222).

4. The condensing apparatus of claim 1, wherein The secondary filtering assembly (250) includes an outer shell (251), the bottom surface of the outer shell (251) is fixedly connected with a pipe one (252), the top end of the outer shell (251) is detachably fixed with a shell cover (253), the top end of the shell cover (253) is fixedly connected with a pipe two (254), the top ends of a plurality of pipe two (254) are communicated with the bottom surface of the water collecting box one (230), and the bottom ends of a plurality of pipe one (252) are communicated with the top surface of the water collecting box two (240).

5. The condensing apparatus of claim 4, wherein The inside of a plurality of outer shells (251) is provided with a filter core (255).

6. The condensing apparatus of claim 5, wherein The material of the filter core (255) includes but is not limited to activated carbon and ceramic.

7. The condensing apparatus of claim 1 wherein, The outer wall of the filter box (210) is sleeved and fixed with a fixed ring (260), the outer wall of the fixed ring (260) is fixedly connected with a connecting frame (261), the bottom end of the connecting frame (261) is fixedly connected with a mounting plate (262), and the mounting plate (262) is fixedly connected with the outer wall of the condenser (100).

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