Steel wire rope meter counter

By using a transmission belt drive system and a height adjustment mechanism, the problem of inaccurate measurement by wire rope meter is solved, enabling precise measurement and correction of wire ropes of different sizes, and making it suitable for various scenarios.

CN223769416UActive Publication Date: 2026-01-06SHANDONG JINGWEI STEEL CORD TECH CO LTD
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Patent Information

Application Number
CN202520427467.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-01-06
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

Existing wire rope meter counters are prone to slippage during measurement, leading to inaccurate measurement data.

Method used

The system employs a transmission belt drive system, which drives the speed measuring roller and the meter counting roller to rotate via the transmission belt. Combined with the drive component, it adjusts the transmission belt distance and height adjustment mechanism, making it suitable for meter counting of steel wire ropes of different sizes. It also uses a double threaded rod to correct the deviation of the steel wire rope.

Benefits of technology

It enables precise measurement of wire rope speed and length, is applicable to wire ropes of different sizes, prevents deviation from affecting measurement data, and is suitable for various scenarios.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of meter counters, and provides a steel wire rope meter counter which comprises a mounting bottom plate and a mounting frame, two first rotating rollers are rotationally mounted on the two sides of the mounting frame, two corresponding mounting frames are arranged on the mounting frame, the mounting frame on the lower side is fixedly mounted on the mounting frame, and two symmetrical speed measuring rollers are rotationally mounted on the mounting frame. The mounting frame on the upper side is mounted on the mounting frame in a sliding manner, two symmetrical meter counting rollers are rotatably mounted on the mounting frame, and the two speed measuring rollers and the two meter counting rollers are in transmission connection through transmission belts. The transmission belts drive the speed measuring roller and the meter counting roller to rotate, the speed and the length of the steel wire rope are measured, the driving part is operated to drive the meter counting roller to move, the distance between the two transmission belts is adjusted, and the meter counting device is suitable for meter counting of steel wire ropes of different sizes.
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Description

Technical Field

[0001] This utility model belongs to the field of meter counter technology, and specifically relates to a wire rope meter counter. Background Technology

[0002] A wire rope is made by twisting multiple steel wires into strands, and then winding a certain number of strands into a spiral shape with the core as the center. In the production process, it is used for lifting, traction, pulling and bearing. Wire ropes have high strength, light weight, stable operation and are not easy to break, and are widely used in industrial production.

[0003] When reprocessing wire ropes, it is necessary to measure the length of the wire rope to facilitate cutting or winding and storing wire ropes of different lengths. However, the existing method generally uses a meter roller at the bottom for measurement. The meter roller is prone to slippage with the wire rope, which affects the accuracy of the measurement data. Utility Model Content

[0004] In view of this, the present invention provides a wire rope meter, wherein the wire rope passes between two transmission belts, and the movement of the wire rope drives the transmission belts to rotate, which in turn drives the speed measuring roller and the meter counting roller to rotate, thereby measuring the speed and length of the wire rope. The operation of the drive component drives the meter counting roller to move and adjusts the distance between the two transmission belts, which is suitable for meter counting of wire ropes of different sizes.

[0005] The technical solution is as follows: A wire rope meter counter includes a mounting base plate and a mounting frame mounted on the mounting base plate. Two first rotating rollers are rotatably mounted on both sides of the mounting frame. Two corresponding mounting brackets are provided on the mounting frame. The lower mounting bracket is fixedly mounted on the mounting frame and rotatably mounted with two symmetrical speed measuring rollers. The upper mounting bracket is slidably mounted on the mounting frame and rotatably mounted with two symmetrical meter counting rollers. Both speed measuring rollers and meter counting rollers are connected by a transmission belt. The mounting frame is provided with a driving component for moving the upper mounting bracket. A controller electrically connected to the speed measuring rollers and meter counting rollers is detachably mounted on the mounting frame.

[0006] In the process of using the above technical solution: the wire rope passes between two transmission belts, and the movement of the wire rope drives the transmission belts to rotate. The transmission belts drive the speed measuring roller and the meter counting roller to rotate, thereby measuring the speed and length of the wire rope. The operation of the drive component drives the meter counting roller to move and adjusts the distance between the two transmission belts. It is suitable for meter counting of wire ropes of different sizes.

[0007] Preferably, the power end of the drive component is connected and fixed to the mounting bracket on the upper side.

[0008] Preferably, two symmetrical guide rods are fixedly provided on the mounting frame, and two symmetrical guide holes are opened on the upper mounting bracket, with the two guide rods slidably installed in the two guide holes respectively.

[0009] Preferably, connecting plates are fixedly provided at both ends of the mounting frame, and mounting plates are detachably installed on the connecting plates, with the first rotating roller rotatably mounted on the mounting plates.

[0010] Preferably, two symmetrical second rotating rollers are slidably mounted on the mounting plate, and a double threaded rod is rotatably mounted on the mounting plate. Each of the two second rotating rollers is provided with a sliding block slidably mounted on the mounting plate. The two sliding blocks are threaded onto the double threaded rod, and a coaxial rotating disk is fixedly mounted on the double threaded rod. The rotating disk drives the two sliding blocks to move synchronously relative to each other or in opposite directions through the double threaded rod.

[0011] Preferably, the mounting plate has mounting holes, and a coaxial rotating shaft is fixedly mounted on the double threaded rod. The rotating shaft is rotatably mounted on the mounting holes, and the rotating disk is fixedly mounted on the rotating shaft.

[0012] Preferably, the mounting plate has two symmetrical sliding grooves, the sliding block is slidably installed in the sliding grooves, the sliding block has a first screw hole, and the two external threads of the double threaded rod are respectively threaded into the first screw hole.

[0013] Preferably, a support plate is fixedly provided at the lower end of the mounting plate near the rotating disk. An adjusting bolt is threaded onto the support plate, and a limit plate is rotatably installed at the end of the adjusting bolt. The limit plate corresponds to the rotating disk, and the adjusting bolt drives the limit plate to fix the rotating disk.

[0014] During use, the above technical solution involves the rotating disc driving two sliding blocks to move synchronously relative to or in opposite directions via a double threaded rod. This is suitable for correcting the deviation of wire ropes of different sizes, preventing offset and thus affecting the measurement data.

[0015] Preferably, a height adjustment mechanism is provided between the mounting base plate and the mounting frame, and the height of the mounting frame can be adjusted by operating the height adjustment mechanism.

[0016] Preferably, the height adjustment mechanism includes a telescopic tube fixedly installed on the mounting base plate, a telescopic rod fixedly installed on the mounting frame, the telescopic rod slidably installed inside the telescopic tube, a threaded tube fixedly installed on the telescopic tube, an arc-shaped slot opened on the telescopic tube, the threaded tube communicating with the arc-shaped slot, an arc-shaped plate slidably installed on the arc-shaped slot, a limit bolt rotatably installed on the arc-shaped plate, and the limit bolt threaded inside the threaded tube.

[0017] During use, the above technical solution allows for the adjustment of the height of the mounting frame using the height adjustment mechanism, making it suitable for various application scenarios.

[0018] After adopting the above technical solution, the beneficial effects of this utility model are:

[0019] 1. The wire rope passes between two transmission belts. The movement of the wire rope drives the transmission belts to rotate, which in turn drives the speed measuring roller and the meter counting roller to rotate, thus measuring the speed and length of the wire rope. The operation of the drive component moves the meter counting roller and adjusts the distance between the two transmission belts. This method is suitable for meter counting of wire ropes of different sizes.

[0020] 2. The rotating disc drives two sliding blocks to move synchronously relative to each other or in opposite directions via a double threaded rod. This is suitable for correcting the deviation of wire ropes of different sizes and preventing offset, which would affect the measurement data.

[0021] 3. The height adjustment mechanism allows for adjustment of the mounting frame height, making it suitable for use in different scenarios. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a perspective view of the present utility model;

[0024] Figure 2 This is an exploded view of the present invention;

[0025] Figure 3 This utility model Figure 2 A magnified view of a section at point A in the middle;

[0026] Figure 4 This is a partial exploded view of the present invention;

[0027] Figure 5 This is a perspective view of the present utility model;

[0028] Figure 6 This is a partial exploded view of the present invention;

[0029] Figure 7 This is a perspective view of the mounting plate of this utility model;

[0030] Figure 8 This is a partial perspective view of the present invention;

[0031] Figure 9 This utility model Figure 8 A magnified view of a section at point B in the middle;

[0032] In the diagram: 1. Mounting base plate; 2. Telescopic tube; 3. Arc-shaped slot; 4. Threaded tube; 5. Limiting bolt; 6. Arc-shaped plate; 7. Telescopic rod; 8. Mounting frame; 9. Connecting plate; 10. Guide rod; 11. Drive component; 12. Controller; 13. Mounting bracket; 14. Guide hole; 15. Meter counting roller; 16. Transmission belt; 17. Speed ​​measuring roller; 18. Mounting plate; 19. Sliding groove; 20. Mounting hole; 21. First rotating roller; 22. Support plate; 23. Double threaded rod; 24. Rotating shaft; 25. Rotating disk; 26. Sliding block; 27. First threaded hole; 28. Second rotating roller; 29. ​​Limiting plate; 30. Adjusting bolt. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0034] like Figures 1 to 9 As shown, a wire rope meter includes a mounting base plate 1 and a mounting frame 8 mounted on the mounting base plate 1. Two first rotating rollers 21 are rotatably mounted on both sides of the mounting frame 8. Two corresponding mounting brackets 13 are provided on the mounting frame 8. The lower mounting bracket 13 is fixedly mounted on the mounting frame 8 and rotatably mounted with two symmetrical speed measuring rollers 17. The upper mounting bracket 13 is slidably mounted on the mounting frame 8 and rotatably mounted with two symmetrical meter counting rollers 15. The two speed measuring rollers 17 and the meter counting rollers 15 are all connected by a transmission belt 16. The mounting frame 8 is provided with a drive component 11 for moving the upper mounting bracket 13. A controller 12 electrically connected to the speed measuring rollers 17 and the meter counting rollers 15 is detachably mounted on the mounting frame 8.

[0035] Specifically: the drive component 11 is an electric push rod or a hydraulic cylinder. The drive component 11 is mounted on the mounting frame 8 by bolts and nuts. The power end of the drive component 11 is connected and fixed to the upper mounting bracket 13 by bolts and nuts. The wire rope passes between the two transmission belts 16.

[0036] In actual operation: the wire rope passes between two transmission belts 16. The movement of the wire rope drives the transmission belts 16 to rotate, which in turn drives the speed measuring roller 17 and the meter counting roller 15 to rotate, thereby measuring the speed and length of the wire rope. The operation of the drive component 11 drives the meter counting roller 15 to move and adjusts the distance between the two transmission belts 16. This method is suitable for meter counting of wire ropes of different sizes.

[0037] The power end of the drive component 11 is connected and fixed to the upper mounting bracket 13.

[0038] Two symmetrical guide rods 10 are fixedly installed on the mounting frame 8, and two symmetrical guide holes 14 are opened on the upper mounting bracket 13. The two guide rods 10 are slidably installed in the two guide holes 14 respectively.

[0039] The two ends of the mounting frame 8 are fixedly provided with connecting plates 9, and the mounting plates 18 are installed on the connecting plates 9 by bolts and nuts. The first rotating roller 21 is rotatably installed on the mounting plate 18.

[0040] Two symmetrical second rotating rollers 28 are slidably mounted on the mounting plate 18. A double threaded rod 23 is rotatably mounted on the mounting plate 18. Each of the two second rotating rollers 28 is provided with a sliding block 26 slidably mounted on the mounting plate 18. The two sliding blocks 26 are threaded onto the double threaded rod 23. A coaxial rotating disk 25 is fixedly mounted on the double threaded rod 23. The rotating disk 25 drives the two sliding blocks 26 to move synchronously relative to each other or in opposite directions through the double threaded rod 23.

[0041] Mounting plate 18 has mounting holes 20. A coaxial rotating shaft 24 is fixedly mounted on double threaded rod 23. The rotating shaft 24 is rotatably mounted on mounting hole 20. Rotating disk 25 is fixedly mounted on rotating shaft 24.

[0042] The mounting plate 18 has two symmetrical sliding grooves 19. The sliding block 26 is slidably installed in the sliding grooves 19. The sliding block 26 has a first screw hole 27. The two external threads of the double threaded rod 23 are respectively threaded into the first screw hole 27.

[0043] Specifically: the cross-section of the sliding groove 19 is U-shaped, the cross-section of the sliding block 26 is U-shaped corresponding to the sliding groove 19, and the double threaded rod 23 is provided with two external threads with opposite thread directions.

[0044] A support plate 22 is fixedly installed at the lower end of the mounting plate 18 near the rotating disk 25. An adjusting bolt 30 is threaded on the support plate 22. A limit plate 29 is rotatably installed at the end of the adjusting bolt 30. The limit plate 29 corresponds to the rotating disk 25. By operating the adjusting bolt 30, the limit plate 29 is driven to fix the rotating disk 25.

[0045] Specifically: The support plate 22 has screw holes, and the adjusting bolt 30 is threaded into the screw holes.

[0046] In actual operation: the operating adjustment bolt 30 moves the limit plate 29 away from the rotating disk 25. The operating rotating disk 25 drives the double threaded rod 23 to rotate through the rotating shaft 24. The double threaded rod 23 drives the two sliding blocks 26 to move along the sliding groove 19, thereby driving the two second rotating rollers 28 to move. This is suitable for centering and correcting wire ropes of different sizes. The operating adjustment bolt 30 drives the limit plate 29 to contact the rotating disk 25, fixing the rotating disk 25. The wire rope is guided by the first rotating roller 21 and the second rotating roller 28.

[0047] A height adjustment mechanism is provided between the mounting base plate 1 and the mounting frame 8. The height of the mounting frame 8 can be adjusted by operating the height adjustment mechanism.

[0048] The height adjustment mechanism includes a telescopic tube 2 fixedly installed on the mounting base plate 1, a telescopic rod 7 fixedly installed on the mounting frame 8, the telescopic rod 7 slidably installed inside the telescopic tube 2, a screw tube 4 fixedly installed on the telescopic tube 2, an arc-shaped slot 3 opened on the telescopic tube 2, the screw tube 4 communicating with the arc-shaped slot 3, an arc plate 6 slidably installed on the arc-shaped slot 3, a limit bolt 5 rotatably installed on the arc plate 6, and the limit bolt 5 threaded inside the screw tube 4.

[0049] In actual operation, dragging the installation frame 8 moves the telescopic rod 7 along the telescopic tube 2, and operating the limit bolt 5 moves the arc plate 6 along the arc groove. The telescopic rod 7 is fixed in the telescopic tube 2 by the arc plate 6, thereby realizing the adjustment of the height of the installation frame 8.

[0050] The working principle of this utility model is as follows: Operating the adjusting bolt 30 moves the limiting plate 29 away from the rotating disk 25. Operating the rotating disk 25 drives the double threaded rod 23 to rotate via the rotating shaft 24. The double threaded rod 23 drives two sliding blocks 26 to move along the sliding groove 19, thereby moving the two second rotating rollers 28. This is suitable for centering and correcting the deviation of wire ropes of different sizes. Operating the adjusting bolt 30 causes the limiting plate 29 to contact the rotating disk 25, fixing the rotating disk 25. The wire rope is guided by the first rotating roller 21 and the second rotating roller 28, and the wire rope is guided by two transmission... The wire rope passes between the two drive belts 16. The movement of the wire rope drives the drive belt 16 to rotate, which in turn drives the speed measuring roller 17 and the meter counting roller 15 to rotate, thereby measuring the speed and length of the wire rope. The operation of the drive component 11 moves the meter counting roller 15 and adjusts the distance between the two drive belts 16. This is suitable for meter counting of wire ropes of different sizes. Dragging the mounting frame 8 moves the telescopic rod 7 along the telescopic tube 2. The operation of the limit bolt 5 moves the arc plate 6 along the arc groove. The arc plate 6 fixes the telescopic rod 7 inside the telescopic tube 2, thereby adjusting the height of the mounting frame 8.

[0051] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications may be made to this utility model without departing from its spirit and scope. All such changes and modifications fall within the scope of protection of this utility model as defined by the appended claims and their equivalents.

Claims

1. A steel wire rope meter comprising a mounting base plate (1) and a mounting frame (8) mounted on the mounting base plate (1), characterized in that: Two first rotating rollers (21) are rotatably installed on both sides of the mounting frame (8), two corresponding mounting frames (13) are arranged on the mounting frame (8), the lower mounting frame (13) is fixedly installed on the mounting frame (8) and rotatably installed with two symmetrical speed measuring rollers (17), the upper mounting frame (13) is slidably installed on the mounting frame (8) and rotatably installed with two symmetrical meter rollers (15), the two speed measuring rollers (17) and the meter rollers (15) are drivingly connected through a transmission belt (16), a driving component (11) for driving the upper mounting frame (13) to move is arranged on the mounting frame (8), and a controller (12) electrically connected with the speed measuring rollers (17) and the meter rollers (15) is detachably installed on the mounting frame (8).

2. A steel wire rope meter according to claim 1, characterized in that The power end of the driving component (11) is connected and fixed with the upper mounting frame (13).

3. A steel wire rope meter according to claim 2, characterized in that Two symmetrical guide rods (10) are fixedly arranged on the mounting frame (8), two symmetrical guide holes (14) are arranged on the upper mounting frame (13), and the two guide rods (10) are slidably installed in the two guide holes (14) respectively.

4. A steel wire rope meter according to claim 3, characterized in that A connecting plate (9) is fixedly arranged at the two ends of the mounting frame (8), an installation plate (18) is detachably installed on the connecting plate (9), and the first rotating roller (21) is rotatably installed on the installation plate (18).

5. A steel cable meter according to claim 4, characterized in that Two symmetrical second rotating rollers (28) are slidably installed on the installation plate (18), a double-threaded rod (23) is rotatably installed on the installation plate (18), two sliding blocks (26) slidably installed on the installation plate (18) are arranged on the two second rotating rollers (28) respectively, the two sliding blocks (26) are threadedly installed on the double-threaded rod (23) respectively, a coaxial rotating disc (25) is fixedly arranged on the double-threaded rod (23), and the rotating disc (25) drives the two sliding blocks (26) to synchronously move relative to or away from each other through the double-threaded rod (23).

6. A steel cable meter according to claim 5, characterized in that An installation hole (20) is arranged on the installation plate (18), a coaxial rotating shaft (24) is fixedly arranged on the double-threaded rod (23), the rotating shaft (24) is rotatably installed in the installation hole (20), and the rotating disc (25) is fixedly installed on the rotating shaft (24).

7. A steel cable meter according to claim 6, characterized in that Two symmetrical sliding grooves (19) are arranged on the installation plate (18), the sliding blocks (26) are slidably installed in the sliding grooves (19), first screw holes (27) are arranged on the sliding blocks (26), and two outer threads of the double-threaded rod (23) are threadedly installed in the first screw holes (27) respectively.

8. A steel cable meter according to claim 7, characterized in that A support plate (22) is fixedly arranged at one end of the rotating disc (25) and close to the lower end of the installation plate (18), an adjusting bolt (30) is threadedly installed on the support plate (22), a limiting plate (29) is rotatably installed at the end of the adjusting bolt (30), the limiting plate (29) corresponds to the rotating disc (25), and the limiting plate (29) is fixed by operating the adjusting bolt (30).

9. A steel wire rope meter according to any one of claims 1-8, characterized in that The height adjusting mechanism is arranged between the mounting base plate (1) and the mounting frame (8), and the height of the mounting frame (8) is adjusted by operating the height adjusting mechanism.

10. A steel cable meter according to claim 9, characterized in that The height adjusting mechanism comprises a telescopic pipe (2) fixedly mounted on the mounting base plate (1), a telescopic rod (7) fixedly arranged on the mounting frame (8), the telescopic rod (7) being slidingly mounted in the telescopic pipe (2), a screw pipe (4) fixedly arranged on the telescopic pipe (2), an arc-shaped slot (3) formed on the telescopic pipe (2), the screw pipe (4) being in communication with the arc-shaped slot (3), an arc-shaped plate (6) slidingly mounted on the arc-shaped slot (3), and a limiting bolt (5) rotatably mounted on the arc-shaped plate (6), the limiting bolt (5) being threadedly mounted in the screw pipe (4).