High-precision coating thickness monitoring device
By designing a high-precision coating thickness monitoring device and adjusting the mounting mechanism of the light sensor and transmitter, the problem of coating thickness deviation was solved, enabling accurate monitoring and quality control of coated products, thereby improving product quality and reputation.
Patent Information
- Application Number
- CN202520381632.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-03-06
AI Technical Summary
The lack of effective monitoring equipment in current technology makes it impossible to detect thickness deviations in coated products in a timely manner during the coating process, which affects product quality and reputation.
A high-precision coating thickness monitoring device was designed. By adjusting the mounting mechanism of the light sensor and the light emitter, the coating thickness of the coated product can be monitored in real time, and the coating thickness can be calculated by using light reflection.
It enables precise monitoring of coating thickness on coated products, improves product quality control, reduces after-sales issues, and enhances product sales and reputation.
Smart Images

Figure CN223769467U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of coating technology, specifically, relates to high-precision coating thickness monitoring device. BACKGROUND
[0002] Coating product is through depositing one or more layers of thin film material on the substrate surface, gives it special performance high-tech product, these thin film materials can be metal, oxide, nitride or other composite material, realizes through physical vapor deposition, chemical vapor deposition or sputtering etc. advanced process, coating product is widely used in optics, electronics, automobile, aerospace, medical and decoration etc.
[0003] But the prior art in the absence of monitoring equipment, can not find the coating product coating coating when being affected by the equipment precision and external factors, leading to the coating product coating thickness deviation, resulting in product after-sales problems such as quality not up to par, reduce product sales and credibility. UTILITY MODEL CONTENTS
[0004] In order to make up for the above, the utility model provides a kind of high-precision coating thickness monitoring device to overcome above technical problems or at least partially solve above problems.
[0005] The utility model is realized as follows:
[0006] The utility model provides high-precision coating thickness monitoring device, including work stand, the front of work stand is equipped with controller, the inner wall of work stand is equipped with conveying roller, still include mounting mechanism,
[0007] The mounting mechanism includes;
[0008] First fixed plate, the first fixed plate is installed in the back of inner wall of work stand;
[0009] Mounting plate, the mounting plate is provided with two groups, and mounting plate is set in the two sides of the front of first fixed plate, the inboard of mounting plate is equipped with link plate;
[0010] Mounting seat, the mounting seat is installed in the bottom of link plate.
[0011] In a preferred scheme, the two sides of the bottom of mounting seat are equipped with light sensor and light emitter respectively, the light emitter is located in the left side of light sensor.
[0012] In a preferred scheme, the top and bottom of the front of first fixed plate are equipped with first fixed block and second fixed block respectively, the inboard of first fixed block and second fixed block are equipped with mounting cylinder, and the inboard of mounting cylinder is equipped with connecting cylinder.
[0013] In a preferred scheme, the inner side of the first and second fixing blocks is provided with a support frame, the top of the first and second fixing blocks is provided with a connecting seat, and the support frame is rotationally connected with the connecting seat.
[0014] In a preferred scheme, the inner wall of the mounting seat is provided with a spring, and the inner end of the spring is connected with the connecting cylinder.
[0015] In a preferred scheme, the bottom of the front surface of the first fixing plate is provided with a second fixing plate, and the bottom of the second fixing plate is provided with a rotating rod, the top of the rotating rod penetrates through the top of the second fixing plate, and the rotating rod is threadedly connected with the second fixing plate.
[0016] In a preferred scheme, the bottom of the front surface of the first fixing plate is provided with a moving plate, the top of the moving plate is provided with a first sliding groove, and the bottom of the second fixing block is slidingly matched with the first sliding groove.
[0017] In a preferred scheme, the top of the front surface of the first fixing plate is provided with a second sliding groove, the back surface of the first fixing block is slidingly matched with the second sliding groove, and the front surface of the first fixing plate is provided with a third sliding groove.
[0018] The high-precision film thickness monitoring device has the following beneficial effects:
[0019] 1. The mounting mechanism can be used to install the light ray sensor and the light ray emitter, and the height of the light ray sensor and the light ray emitter can be adjusted by moving the mounting mechanism and then moving the light ray sensor and the light ray emitter downward, thereby facilitating the monitoring of the film thickness of the film-coated product.
[0020] 2. The second fixing plate, the rotating rod, the moving plate and the first sliding groove can be used to drive the moving plate to move downward after the rotating rod is rotated, thereby enabling the moving plate to drive the second fixing block to move downward, and facilitating the monitoring of the light ray sensor and the light ray emitter after they are lowered. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor.
[0022] Figure 1 is the overall perspective view provided by the embodiments of the present application;
[0023] Figure 2 The utility model provides a working frame three -dimensional section structure schematic drawing provided for the utility model embodiment;
[0024] Figure 3 The utility model provides a first fixed plate three -dimensional structure schematic drawing provided for the utility model embodiment;
[0025] Figure 4 The utility model provides a connecting cylinder three -dimensional section structure schematic drawing provided for the utility model embodiment;
[0026] Figure 5 The utility model provides a moving plate three -dimensional structure schematic drawing provided for the utility model embodiment;
[0027] In the drawing: 1, working frame;2, controller;3, conveying roller;4, first fixed plate;5, mounting plate;6, link plate;7, mounting seat;8, light ray sensor;9, light ray emitter;10, first fixed block;11, second fixed block;12, mounting cylinder;13, connecting cylinder;14, support frame;15, connecting seat;16, spring;17, second fixed plate;18, rotating rod;19, moving plate;20, first sliding slot;21, second sliding slot;22, third sliding slot. DETAILED DESCRIPTION
[0028] Referring to Figures 1-5 The utility model provides a technical scheme: high accuracy film thickness monitoring device, including working frame 1 and mounting mechanism, the front of working frame 1 is equipped with controller 2, and the inner wall of working frame 1 is equipped with conveying roller 3, can install light ray sensor 8 and light ray emitter 9 through mounting mechanism, still can through the mounting mechanism is removed, and then the height of light ray sensor 8 and light ray emitter 9 is adjusted after moving light ray sensor 8 and light ray emitter 9 downwards, and then the film thickness of film product is monitored conveniently.
[0029] Referring to Figures 1-5 In a preferred embodiment, by setting mounting mechanism, the mounting mechanism includes first fixed plate 4, mounting plate 5, link plate 6 and mounting seat 7, first fixed plate 4 is installed in the rear side of the inner wall of working frame 1, mounting plate 5 is provided with two groups, and mounting plate 5 is set up in the two sides of the front of first fixed plate 4, and the inner side of mounting plate 5 is equipped with link plate 6, and mounting seat 7 is installed at the bottom of link plate 6, and light ray sensor 8 and light ray emitter 9 are installed at the two sides of the bottom of mounting seat 7 respectively.
[0030] The light emitter 9 is located on the left side of the light sensor 8, and can be installed on the mounting seat 7 through the adapter plate 6. The light sensor 8 and the light emitter 9 can be installed at the bottom of the mounting seat 7. The light sensor 8 and the light emitter 9 are used to monitor the coated product. The light emitted by the light emitter 9 is reflected to the surface of the coated product, and then is absorbed by the light sensor 8. The light sensor 8 transmits a signal to the controller 2, and calculates the film thickness of the coating, thereby monitoring the coated product.
[0031] With reference to Figures 1-4 In a preferred embodiment, the top and bottom of the front of the first fixed plate 4 are respectively provided with the first fixed block 10 and the second fixed block 11. The inner side of the first fixed block 10 and the inner side of the second fixed block 11 are respectively provided with the mounting cylinder 12. The inner side of the mounting cylinder 12 is provided with the connecting cylinder 13. The inner side of the first fixed block 10 and the second fixed block 11 is provided with the support frame 14. The top of the first fixed block 10 and the second fixed block 11 is provided with the connecting seat 15. The support frame 14 is rotationally connected with the connecting seat 15. The first fixed block 10 and the second fixed block 11 can be connected through the support frame 14 after the connecting seat 15 is installed. The height of the light sensor 8 and the light emitter 9 can be adjusted after the second fixed block 11 is moved downward. The first fixed block 10 and the second fixed block 11 can be connected through the mounting cylinder 12 and the connecting cylinder 13. The inner wall of the mounting seat 7 is provided with the spring 16. The inner end of the spring 16 is connected with the connecting cylinder 13. The spring 16 can support the mounting cylinder 12. The first fixed block 10 and the second fixed block 11 can be connected respectively.
[0032] With reference to Figures 1-5 In a preferred embodiment, the bottom of the front of the first fixed plate 4 is provided with the second fixed plate 17. The bottom of the second fixed plate 17 is provided with the rotating rod 18. The top of the rotating rod 18 penetrates through the top of the second fixed plate 17. The rotating rod 18 is threadedly connected with the second fixed plate 17. The bottom of the front of the first fixed plate 4 is provided with the moving plate 19. The top of the moving plate 19 is provided with the first sliding groove 20. The bottom of the second fixed block 11 is slidingly matched with the first sliding groove 20. The moving plate 19 can be moved downward after the rotating rod 18 is rotated. The second fixed block 11 can be moved downward after the moving plate 19 is moved downward. The light sensor 8 and the light emitter 9 can be monitored after being adjusted to be lower.
[0033] With reference to Figures 1-5In a preferred embodiment, a second sliding groove 21 is formed on the top of the front surface of the first fixing plate 4, the back surface of the first fixing block 10 is in sliding fit with the second sliding groove 21, a third sliding groove 22 is formed on the front surface of the first fixing plate 4, the back surface of the support frame 14 is in sliding fit with the third sliding groove 22, thereby limiting the support frame 14, and facilitating the adjustment of the height of the light sensor 8 and the light emitter 9 after the support frame 14 is unfolded.
[0034] Specifically, the working process or working principle of the high-precision film thickness monitoring device is as follows: when in use, the film-coated product passes through the conveying roller 3, the film-coated product is conveyed by using the conveying roller 3, the light sensor 8 and the light emitter 9 are started, the light emitted by the light emitter 9 is irradiated to the surface of the film-coated product, and then is reflected to the light sensor 8, is absorbed by the light sensor 8, the light sensor 8 transmits a signal to the controller 2, and the film thickness of the film coating is calculated, thereby monitoring the film-coated product.
[0035] When it is necessary to adjust the height of the light sensor 8 and the light emitter 9 downward, the rotating rod 18 is rotated to drive the moving plate 19 to move, thereby driving the second fixing block 11 to move downward through the moving plate 19, the support frame 14 is unfolded when the second fixing block 11 is moved downward, the mounting shaft of the support frame 14 slides in the third sliding groove 22 when the support frame 14 is unfolded, the first fixing block 10 and the second fixing block 11 are moved inward when the support frame 14 is unfolded, the support frame 14 is unfolded to drive the abutment plate 6 and the mounting seat 7 to move downward, thereby making the light sensor 8 and the light emitter 9 move downward and closer to the film-coated product, so that the light emitted by the light emitter 9 is received by the light sensor 8, thereby facilitating the monitoring of the film thickness of the film-coated product.
[0036] It should be noted that the controller 2, the light sensor 8 and the light emitter 9 are devices or equipment existing in the prior art, or devices or equipment that can be realized in the prior art, the power supply, specific components and principles thereof are clear to those skilled in the art, and therefore will not be described in detail.
Claims
1. A high-precision film thickness monitoring device, comprising a workbench (1), characterized in that; The front of the workbench (1) is provided with a controller (2), the inner wall of the workbench (1) is provided with a conveying roller (3), further comprising a mounting mechanism, The mounting mechanism comprises; A first fixed plate (4) is installed on the rear side of the inner wall of the workbench (1); Two mounting plates (5) are provided, and the mounting plates (5) are arranged on the two sides of the front of the first fixed plate (4), and the inner side of the mounting plate (5) is provided with a connecting plate (6); A mounting seat (7) is installed at the bottom of the connecting plate (6).
2. The high precision coating thickness monitoring device of claim 1, wherein, The left side of the bottom of the mounting seat (7) is provided with a light sensor (8) and a light emitter (9), and the light emitter (9) is located on the left side of the light sensor (8).
3. The high precision coating thickness monitoring device of claim 1, wherein, The top and bottom of the front of the first fixed plate (4) are respectively provided with a first fixed block (10) and a second fixed block (11), the inner side of the first fixed block (10) and the inner side of the second fixed block (11) are provided with a mounting cylinder (12), and the inner side of the mounting cylinder (12) is provided with a connecting cylinder (13).
4. The high precision coating thickness monitoring device of claim 3, wherein, The inner side of the first fixed block (10) and the second fixed block (11) is provided with a support frame (14), the top of the first fixed block (10) and the second fixed block (11) is provided with a connecting seat (15), and the support frame (14) and the connecting seat (15) are rotatably connected.
5. The high precision coating thickness monitoring device of claim 3, wherein, The inner wall of the mounting seat (7) is provided with a spring (16), and the inner end of the spring (16) is connected with the connecting cylinder (13).
6. The high precision coating thickness monitoring device according to any one of claims 1 to 5, characterized in that The bottom of the front of the first fixed plate (4) is provided with a second fixed plate (17), and the bottom of the second fixed plate (17) is provided with a rotating rod (18), the top of the rotating rod (18) penetrates through the top of the second fixed plate (17), and the rotating rod (18) and the second fixed plate (17) are threadedly connected.
7. The high precision coating thickness monitoring device of claim 3, wherein, The bottom of the front of the first fixed plate (4) is provided with a moving plate (19), the top of the moving plate (19) is provided with a first sliding groove (20), and the bottom of the second fixed block (11) is in sliding fit with the first sliding groove (20).
8. The high precision coating thickness monitoring device of claim 3, wherein, The top of the front of the first fixed plate (4) is provided with a second sliding groove (21), the back of the first fixed block (10) is in sliding fit with the second sliding groove (21), and the front of the first fixed plate (4) is provided with a third sliding groove (22).