Detection device for high-strength polyester yarns

Abstract

The detection device comprises a box body and a control panel, supporting legs are fixedly connected to the four corners of the bottom of the box body, the control panel is fixedly connected to the right side of the top of the box body, and a force sensor is fixedly connected to the left side of the top of the box body. The box body, the control panel, the supporting legs, the force sensor, the first clamping device, the sliding groove, the second clamping device, a motor, a screw rod, a protective shell, a connecting block, a clamping groove, a containing groove, a sliding block, a stabilizing groove, a limiting plate, a limiting groove, a moving groove and a clamping groove are used in cooperation; the problems that an existing polyester yarn tensile strength detection device is insufficient in clamping stability, clamping force uniform distribution and operation simplicity and convenience, the polyester yarn cannot be effectively prevented from sliding or shifting in the clamping process, the polyester yarn is possibly damaged due to non-uniform clamping force distribution, and the accuracy and repeatability of a test result are affected are solved.

Description

Technical Field

[0001] This utility model belongs to the technical field of polyester filament testing equipment, and particularly relates to a testing device for high-strength polyester filament. Background Technology

[0002] High-strength polyester filament is a specially processed polyester fiber characterized by high strength, good elasticity, and abrasion resistance. It is commonly used in applications requiring high mechanical strength, such as the manufacture of industrial fabrics, bag filters, filling and protection for wires and cables, and various materials requiring tensile and abrasion resistance. Testing equipment for high-strength polyester filament comprises a series of mechanical devices or systems used to evaluate and ensure its quality. These devices measure the fiber's physical properties, including but not limited to key indicators such as strength, elongation, modulus of elasticity, abrasion resistance, and heat resistance. These testing devices typically include tensile testing machines, color fastness testers for rubbing, and thermal analyzers.

[0003] The existing technology has the following problems: the existing polyester filament tensile strength testing device is insufficient in terms of clamping stability, uniform distribution of clamping force and ease of operation. It cannot effectively prevent the polyester filament from slipping or shifting during the clamping process, and uneven distribution of clamping force may damage the polyester filament, affecting the accuracy and repeatability of the test results. Utility Model Content

[0004] To address the problems existing in the prior art, this utility model provides a testing device for high-strength polyester filaments, which has the advantages of simple operation and clamping stability. It solves the problems of existing polyester filament tensile strength testing devices in terms of clamping stability, uniform distribution of clamping force and ease of operation, which cannot effectively prevent polyester filaments from sliding or shifting during clamping, and uneven distribution of clamping force may damage the polyester filaments, affecting the accuracy and repeatability of test results.

[0005] This invention is implemented as follows: a detection device for high-strength polyester filament includes a housing and a control panel. Support legs are fixedly connected to the four corners of the bottom of the housing. The control panel is fixedly connected to the right side of the top of the housing. A force sensor is fixedly connected to the left side of the top of the housing. A first clamping device is fixedly connected to the right end of the force sensor. Slide grooves are formed on the front and rear sides of the top of the housing. A second clamping device is placed on the top of the housing. The front and rear ends of the bottom of the second clamping device are slidably connected to the slide grooves. A motor is fixedly connected to the rear side of the top of the housing. A screw is fixedly connected to the output end of the motor. The other end of the screw is rotatably connected to the right side of the top of the housing. A protective shell is hinged to the rear side of the top of the housing.

[0006] In a preferred embodiment of this invention, the first clamping device includes a connecting plate, a motor, a double-ended screw, and clamping blocks. The right end of the force sensor is fixedly connected to the connecting plate, and the rear side of the top of the connecting plate is fixedly connected to the motor. The output end of the motor is fixedly connected to the double-ended screw, and the front end of the double-ended screw is rotatably connected to the front side of the top of the connecting plate. Clamping blocks are placed on both the front and rear sides of the right surface of the connecting plate, and the left side of each clamping block is threaded to the surface of the double-ended screw. By setting the first clamping device, the automated clamping function of polyester yarn can be realized, and the uniform distribution of clamping force is also ensured.

[0007] As a preferred embodiment of this utility model, a connecting block is fixedly connected to the middle of the right side of the connecting plate. The surface of the connecting block is provided with a clamping groove. The clamping blocks on both the left and right sides cooperate with the clamping groove. By setting the clamping groove, the polyester yarn can be effectively wound on the clamping groove, and then the clamping block is used for clamping, which avoids the polyester yarn from shifting or sliding during the clamping process, and improves the stability and reliability of the clamping.

[0008] As a preferred embodiment of this utility model, the second clamping device includes a movable plate, a spring, and a locking block. The movable plate is placed on the top of the housing. The front and rear ends of the bottom of the movable plate are slidably connected to the inside of the slide groove. The rear side of the movable plate is threadedly connected to the surface of the screw. A receiving groove is formed on the surface of the movable plate. Springs are fixedly connected to the front and rear sides of the receiving groove. Locking blocks are fixedly connected to the other ends of the springs. The locking blocks extend out of the left side of the movable plate. By setting the second clamping device, the locking blocks can automatically align and clamp the sample by the force of the spring, reducing the steps of manual alignment and clamping, and improving the convenience and efficiency of operation.

[0009] In a preferred embodiment of this invention, a slider is fixedly connected to the right side of the locking block, and stabilizing grooves are provided on both the front and rear sides of the right surface of the moving plate. A limiting plate is placed on the right side of the moving plate, and both the front and rear sides of the left surface of the limiting plate are slidably connected to the inside of the stabilizing groove. Limiting grooves are provided on both the front and rear sides of the surface of the limiting plate, and the sliders are slidably connected to the inside of the limiting grooves. The limiting grooves are all at a certain inclination angle. By setting the limiting plate, the operator can adjust the position of the locking block by pressing down on the limiting plate, thereby improving the convenience of operation.

[0010] As a preferred embodiment of this utility model, the upper and lower sides of the right surface of the connecting plate are provided with moving grooves, and the left side of the clamping block is slidably connected to the inside of the moving groove. By setting the moving groove, the stability and accuracy of the clamping block during the movement process can be ensured, and the clamping block can be prevented from shifting during the movement process.

[0011] As a preferred embodiment of this utility model, a number of slots are provided on the sides of the card blocks that are close to each other. The slots on both sides cooperate with each other. By setting the slots, the stability and reliability during clamping can be improved, and the slippage or displacement of the sample during clamping can be avoided.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model solves the problems of existing polyester filament tensile strength testing devices in terms of clamping stability, uniform distribution of clamping force, and ease of operation by setting up a housing, control panel, support legs, force sensor, first clamping device, slide groove, second clamping device, motor, screw, protective shell, connecting block, clamping groove, receiving groove, slider, stabilizing groove, limiting plate, limiting groove, moving groove, and card slot. It solves the problems of existing polyester filament tensile strength testing devices in terms of clamping stability, uniform distribution of clamping force, and ease of operation, which cannot effectively prevent polyester filament from sliding or deviating during clamping, and uneven distribution of clamping force may damage polyester filament, affecting the accuracy and repeatability of test results.

[0014] 2. By setting a slot, this utility model can improve the stability and reliability of clamping and prevent the sample from sliding or shifting during the clamping process. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the detection device provided in the first view of this utility model embodiment;

[0016] Figure 2 This is a three-dimensional structural diagram of the detection device provided in the embodiment of the present invention from a second perspective;

[0017] Figure 3 This is provided by the embodiment of the present utility model. Figure 2 A magnified 3D view at point A in the middle;

[0018] Figure 4 This is a three-dimensional exploded view of the second clamping device provided in this embodiment of the utility model.

[0019] In the diagram: 1. Housing; 2. Control panel; 3. Support leg; 4. Force sensor; 5. First clamping device; 501. Connecting plate; 502. Motor; 503. Double-ended screw; 504. Clamping block; 6. Slide groove; 7. Second clamping device; 701. Moving plate; 702. Spring; 703. Locking block; 8. Motor; 9. Screw; 10. Protective shell; 11. Connecting block; 12. Clamping groove; 13. Receiving groove; 14. Slider; 15. Stabilizing groove; 16. Limiting plate; 17. Limiting groove; 18. Moving groove; 19. Locking groove. Detailed Implementation

[0020] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0021] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0022] like Figures 1 to 4 As shown, the detection device for high-strength polyester yarn provided in this embodiment of the present invention includes a housing 1 and a control panel 2. Support legs 3 are fixedly connected to the four corners of the bottom of the housing 1. The control panel 2 is fixedly connected to the right side of the top of the housing 1. A force sensor 4 is fixedly connected to the left side of the top of the housing 1. A first clamping device 5 is fixedly connected to the right end of the force sensor 4. Slide grooves 6 are provided on the front and rear sides of the top of the housing 1. A second clamping device 7 is placed on the top of the housing 1. The front and rear ends of the bottom of the second clamping device 7 are slidably connected to the inside of the slide grooves 6. A motor 8 is fixedly connected to the rear side of the top of the housing 1. A screw 9 is fixedly connected to the output end of the motor 8. The other end of the screw 9 is rotatably connected to the right side of the top of the housing 1. A protective shell 10 is connected to the rear side of the top of the housing 1 through a hinge.

[0023] refer to Figure 3 The first clamping device 5 includes a connecting plate 501, a motor 502, a double-ended screw 503, and clamping blocks 504. The right end of the force sensor 4 is fixedly connected to the connecting plate 501. The motor 502 is fixedly connected to the rear side of the top of the connecting plate 501. The output end of the motor 502 is fixedly connected to the double-ended screw 503. The front end of the double-ended screw 503 is rotatably connected to the front side of the top of the connecting plate 501. Clamping blocks 504 are placed on both the front and rear sides of the right surface of the connecting plate 501. The left side of each clamping block 504 is threadedly connected to the surface of the double-ended screw 503.

[0024] By adopting the above solution, by setting the first clamping device 5, the automatic clamping function of polyester yarn can be realized, and the uniform distribution of clamping force is also ensured.

[0025] refer to Figure 3 A connecting block 11 is fixedly connected to the middle of the right side of the connecting plate 501. A clamping groove 12 is provided on the surface of the connecting block 11. The clamping blocks 504 on both the left and right sides cooperate with the clamping groove 12.

[0026] By adopting the above solution, the polyester filament can be effectively wound around the clamping groove 12 by setting the clamping groove 12, and then clamped by the clamping block 504, which avoids the polyester filament from shifting or sliding during the clamping process and improves the stability and reliability of the clamping.

[0027] refer to Figure 4The second clamping device 7 includes a movable plate 701, a spring 702, and a locking block 703. The movable plate 701 is placed on the top of the housing 1. The front and rear ends of the bottom of the movable plate 701 are slidably connected to the inside of the slide groove 6. The rear side of the movable plate 701 is threadedly connected to the surface of the screw 9. The surface of the movable plate 701 is provided with a receiving groove 13. The front and rear sides of the receiving groove 13 are fixedly connected to the spring 702. The other end of the spring 702 is fixedly connected to the locking block 703. The locking block 703 extends out of the left side of the movable plate 701.

[0028] By adopting the above solution, by setting the second clamping device 7, the clamping block 703 can be automatically aligned and clamped by the force of the spring 702, reducing the steps of manual alignment and clamping, and improving the convenience and efficiency of operation.

[0029] refer to Figure 4 A slider 14 is fixedly connected to the right side of the card block 703. Stabilizing grooves 15 are provided on both the front and rear sides of the right surface of the moving plate 701. A limiting plate 16 is placed on the right side of the moving plate 701. The front and rear sides of the left surface of the limiting plate 16 are slidably connected to the inside of the stabilizing groove 15. A limiting groove 17 is provided on both the front and rear sides of the surface of the limiting plate 16. The slider 14 is slidably connected to the inside of the limiting groove 17. The limiting groove 17 is at a certain tilt angle.

[0030] The above solution is adopted: by setting a limiting plate 16, the operator can adjust the position of the card block 703 by pressing down the limiting plate 16, thereby improving the convenience of operation.

[0031] refer to Figure 3 The upper and lower sides of the right surface of the connecting plate 501 are provided with moving grooves 18, and the left side of the clamping block 504 is slidably connected to the inside of the moving groove 18.

[0032] By adopting the above solution, the stability and accuracy of the clamping block 504 during movement can be ensured by setting the moving groove 18, and the clamping block 504 can be prevented from shifting during movement.

[0033] refer to Figure 4 Each of the card blocks 703 has a number of card slots 19 on one side that are close to each other, and the card slots 19 on both sides work together.

[0034] By adopting the above solution, the stability and reliability of clamping can be improved by setting the slot 19, and the slippage or displacement of the sample during clamping can be avoided.

[0035] The working principle of this utility model:

[0036] In use, first use control panel 2 to start motor 502. Then motor 502 drives double-ended screw 503 to rotate. Double-ended screw 503 drives clamping block 504 to move along moving groove 18. Since the threads on both sides of double-ended screw 503 turn in opposite directions, the clamping blocks 504 on both sides move in opposite directions. Then, the polyester yarn is wound around clamping groove 12. Then, double-ended screw 503 is rotated in the opposite direction, driving clamping block 703 to clamp the polyester yarn. Then, press down on limiting plate 16, so that limiting plate 16 moves downward along stabilizing groove 15. Move the sliders 14 on both sides, and they will move forward and backward along with the limiting groove 17, thereby causing the two clamping blocks 703 to separate. At this time, place the other end of the polyester filament between the two clamping blocks 703, and then stop pressing the limiting plate 16. At this time, the reaction force of the spring 702 will cause the clamping block 703 to reset, thereby clamping the other end of the polyester filament. After the two ends of the polyester filament are clamped, start the motor 8 to drive the screw 9 to rotate. The screw 9 drives the moving plate 701 to move to the right along the slide groove 6, thereby pulling the polyester filament to perform tensile testing.

[0037] In summary, this testing device for high-strength polyester filament, through the coordinated use of a housing 1, control panel 2, support leg 3, force sensor 4, first clamping device 5, slide groove 6, second clamping device 7, motor 8, screw 9, protective shell 10, connecting block 11, clamping groove 12, receiving groove 13, slider 14, stabilizing groove 15, limiting plate 16, limiting groove 17, moving groove 18, and card slot 19, solves the shortcomings of existing polyester filament tensile strength testing devices in terms of clamping stability, uniform distribution of clamping force, and ease of operation. These devices cannot effectively prevent the polyester filament from sliding or shifting during clamping, and uneven distribution of clamping force may damage the polyester filament, affecting the accuracy and repeatability of test results.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A detection device for high-strength polyester yarns, comprising a box (1) and a control panel (2), characterized in that: The bottom of the box (1) is fixedly connected with support legs (3), the right side of the top of the box (1) is fixedly connected with a control panel (2), the left side of the top of the box (1) is fixedly connected with a force sensor (4), the right end of the force sensor (4) is fixedly connected with a first clamping device (5), the front and rear sides of the top of the box (1) are provided with sliding grooves (6), the top of the box (1) is provided with a second clamping device (7), the front and rear ends of the bottom of the second clamping device (7) are slidably connected in the sliding grooves (6), the rear side of the top of the box (1) is fixedly connected with a motor (8), the output end of the motor (8) is fixedly connected with a screw rod (9), the other end of the screw rod (9) is rotatably connected to the right side of the top of the box (1), and the rear side of the top of the box (1) is hingedly connected with a protective shell (10).

2. The detection device for high-strength polyester yarn according to claim 1, wherein: The first clamping device (5) comprises a connecting plate (501), a motor (502), a double-head screw rod (503) and clamping blocks (504), the right end of the force sensor (4) is fixedly connected with the connecting plate (501), the rear side of the top of the connecting plate (501) is fixedly connected with the motor (502), the output end of the motor (502) is fixedly connected with the double-head screw rod (503), the front end of the double-head screw rod (503) is rotatably connected to the front side of the top of the connecting plate (501), and the front and rear sides of the right surface of the connecting plate (501) are provided with clamping blocks (504) which are threadedly connected to the surface of the double-head screw rod (503).

3. The detection device for high-strength polyester yarn according to claim 2, wherein: The right side of the connecting plate (501) is fixedly connected with a connecting block (11), the surface of the connecting block (11) is provided with a clamping groove (12), and the left and right clamping blocks (504) are used in cooperation with the clamping groove (12).

4. The detection device for high-strength polyester yarn according to claim 1, wherein: The second clamping device (7) comprises a moving plate (701), springs (702) and clamping blocks (703), the top of the box (1) is provided with the moving plate (701), the front and rear ends of the bottom of the moving plate (701) are slidably connected in the sliding grooves (6), the rear side of the moving plate (701) is threadedly connected to the surface of the screw rod (9), the surface of the moving plate (701) is provided with containing grooves (13), the front and rear sides of the containing grooves (13) are fixedly connected with the springs (702), the other ends of the springs (702) are fixedly connected with the clamping blocks (703), and the clamping blocks (703) extend out of the left side of the moving plate (701).

5. The detection device for high-strength polyester yarn according to claim 4, wherein: The right side of the card block (703) is fixedly connected with a sliding block (14), the front and rear sides of the right surface of the moving plate (701) are both provided with a stabilizing groove (15), the right side of the moving plate (701) is provided with a limiting plate (16), the front and rear sides of the left surface of the limiting plate (16) are both connected to the inside of the stabilizing groove (15) through sliding, the front and rear sides of the surface of the limiting plate (16) are both provided with a limiting groove (17), the sliding block (14) is connected to the inside of the limiting groove (17) through sliding, and the limiting grooves (17) are all provided with a certain inclination angle.

6. The detection device for high-strength polyester yarn according to claim 2, wherein: The upper and lower sides of the right surface of the connecting plate (501) are both provided with a moving groove (18), and the left sides of the clamping blocks (504) are both connected to the inside of the moving groove (18) through sliding.

7. The detection device for high-strength polyester yarn according to claim 4, wherein: The side, where the card blocks (703) are close to each other, is provided with a plurality of clamping grooves (19), and the clamping grooves (19) on the two sides are used in cooperation.

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