Novel multifunctional kiln detection device

Abstract

The utility model provides a novel multifunctional furnace kiln detection device which comprises a machine frame, a bottom plate is fixedly installed on the lower portion of the machine frame, a belt conveyor is fixedly installed on the upper portion of the bottom plate, placing frames are fixedly installed on the left side and the right side of the machine frame, the two placing frames are arranged on the rear portion of the belt conveyor, and the two placing frames are arranged on the left side and the right side of the machine frame. A drying and dehumidifying top plate mechanism is installed on the upper portion of the machine frame, and kiln bricks are placed on the upper portion of the placing frame on the right side. Through the arrangement of the infrared drying lamp, the air pump, the air inlet pipe, the exhaust pipe and the spray head, dust on the surfaces of the kiln bricks can be removed through the air pump, errors in subsequent detection are avoided, the drying effect of the kiln bricks is kept, and accurate testing is facilitated.

Description

Technical Field

[0001] This utility model belongs to the field of furnace and kiln testing technology, and in particular relates to a new type of multifunctional furnace and kiln testing device. Background Technology

[0002] When inspecting bricks used in kiln construction, inspectors need to manually clean the bricks to ensure no dust remains on their surface before using a kiln inspection device to collect data on defects. Existing kiln inspection devices include a detector, a data receiver, and a detection rod. The detector's output end is connected to the detection rod, and one end of the detection rod is connected to the data receiver. Specifically, the detector is an optical brick appearance inspector. The detector's input end is connected to the data receiver, and the data receiver works in conjunction with the optical brick appearance inspector to inspect the surface condition of the bricks used in kiln production.

[0003] Existing furnace and kiln testing equipment is inconvenient for cleaning dust from the surface of bricks used in furnace and kiln production, resulting in low testing efficiency. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a novel multifunctional furnace and kiln testing device that can remove dust from the surface of furnace and kiln bricks using an air pump, thereby avoiding errors in subsequent testing and maintaining the dryness of the furnace and kiln bricks for accurate testing results.

[0005] This utility model is achieved through the following technical solution:

[0006] A novel multifunctional furnace and kiln testing device includes a frame, a base plate fixedly installed at the lower part of the frame, a belt conveyor fixedly installed at the upper part of the base plate, placement racks fixedly installed on the left and right sides of the frame, and the two placement racks are located at the rear of the belt conveyor. A drying and dehumidifying top plate mechanism is installed on the upper part of the frame, and furnace and kiln bricks are placed on the upper part of the placement rack on the right side.

[0007] Preferably, the drying and dehumidifying top plate mechanism includes a top plate, a fixing plate fixedly installed at the lower middle position of the top plate, an infrared drying lamp fixedly installed at the lower part of the fixing plate, air pumps fixedly installed on the left and right sides of the top plate, air inlet pipes fixedly installed at the input ends of the two air pumps, exhaust pipes fixedly installed at the output ends of the two air pumps, nozzles threadedly connected to the lower part of the exhaust pipes, fixing brackets fixedly installed on the outer sides of the two air pumps, industrial cameras fixedly installed on the lower left and right sides of the top plate, and wind deflectors fixedly installed at the lower two ends of the top plate.

[0008] Preferably, the top plate is fixedly installed on the upper part of the frame.

[0009] Preferably, the two air intake pipes pass through the openings on the left and right sides of the top plate.

[0010] Preferably, the exhaust pipe is fixedly installed inside the fixed bracket.

[0011] Preferably, the lower part of the nozzle is provided with an opening.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] In this invention, the infrared drying lamp, air pump, air inlet pipe, exhaust pipe, and nozzle are designed to facilitate dust removal from the surface of the kiln bricks using the air pump, avoiding errors in subsequent testing and ensuring the kiln bricks remain dry for accurate testing.

[0014] In this invention, the infrared drying lamp, industrial camera, kiln bricks, and belt conveyor are configured to maintain the drying effect of the kiln bricks for accurate testing. The industrial camera is then used to inspect the surface condition of the kiln bricks, thereby improving the inspection effect of the kiln bricks. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the drying and dehumidifying top plate mechanism of this utility model.

[0017] In the picture:

[0018] 1. Frame; 2. Base plate; 3. Belt conveyor; 4. Placement rack; 5. Drying and dehumidifying top plate mechanism; 51. Top plate; 52. Fixing plate; 53. Infrared drying lamp; 54. Air pump; 55. Air inlet pipe; 56. Exhaust pipe; 57. Fixing bracket; 58. Nozzle; 59. Industrial camera; 510. Wind shield; 6. Kiln bricks. Detailed Implementation

[0019] The present invention will now be described in detail with reference to the accompanying drawings, as shown in Figures 1 and 2. A novel multifunctional furnace and kiln testing device includes a frame 1. A base plate 2 is fixedly installed on the lower part of the frame 1. A belt conveyor 3 is fixedly installed on the upper part of the base plate 2. Placement racks 4 are fixedly installed on the left and right sides of the frame 1, and the two placement racks 4 are located at the rear of the belt conveyor 3. A drying and dehumidifying top plate mechanism 5 is installed on the upper part of the frame 1. Furnace and kiln bricks 6 are placed on the upper part of the placement rack 4 on the right side.

[0020] In this implementation plan, in conjunction with the appendix Figure 2 As shown, the drying and dehumidifying top plate mechanism 5 includes a top plate 51. A fixing plate 52 is fixedly installed at the lower middle position of the top plate 51. An infrared drying lamp 53 is fixedly installed at the lower part of the fixing plate 52. Air pumps 54 are fixedly installed on the left and right sides of the top plate 51. An air inlet pipe 55 is fixedly installed at the input end of the two air pumps 54. An exhaust pipe 56 is fixedly installed at the output end of the two air pumps 54. A nozzle 58 is threadedly connected to the lower part of the exhaust pipe 56. A fixing bracket 57 is fixedly installed on the outer side of the two air pumps 54. An industrial camera 59 is fixedly installed on the lower left and right sides of the top plate 51. A wind deflector 510 is fixedly installed at the lower two ends of the top plate 51.

[0021] In this embodiment, specifically, the top plate 51 is fixedly installed on the upper part of the frame 1.

[0022] In this embodiment, specifically, the two air intake pipes 55 penetrate the openings on the left and right sides of the top plate 51.

[0023] In this embodiment, specifically, the exhaust pipe 56 is fixedly installed inside the fixed bracket 57.

[0024] In this embodiment, specifically, the lower part of the nozzle 58 is provided with an opening.

[0025] In this embodiment, specifically, the infrared drying lamp 53 and the air pump 54 are electrically connected to an external power source.

[0026] In this embodiment, specifically, the industrial camera 59 is connected to an external control device. The industrial camera 59 captures images of the surface of the kiln bricks 6, which are then received by the external control device for observation of the surface condition of the kiln bricks 6.

[0027] Working principle

[0028] In this invention, during use, the kiln bricks 6 are first placed on the upper part of the placement rack 4. The infrared drying lamp 53 is activated via an external control device, heating the inside of the frame 1. Then, the air pump 54 is activated via the external control device. Air is drawn in from inside the frame 1 through the air inlet pipe 55 at the input end of the air pump 54, and hot air is discharged from the bottom of the nozzle 58 through the output end of the air pump 54, removing dust from the surface of the kiln bricks 6. Additionally, the discharged high-temperature gas reduces the moisture content of the kiln bricks 6, preventing subsequent dust accumulation. To prevent errors in subsequent testing and to maintain the dryness of the kiln bricks 6 for accurate testing, the kiln bricks 6 are placed on the upper part of the belt conveyor 3. During transportation on the belt conveyor 3, the above-mentioned setup uses an air pump to remove dust from the surface of the kiln bricks 6, thereby avoiding errors in subsequent testing and maintaining the dryness of the kiln bricks 6 for accurate testing. The surface condition of the kiln bricks 6 is then inspected by an industrial camera 59, which helps to remove dust from the surface of the bricks 6 and avoid errors in subsequent testing.

[0029] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution of this utility model, falls within the protection scope of this utility model.

Claims

1. A new multifunctional detection device for furnaces, characterized by, The novel multifunctional furnace detection device, which comprises a rack (1), a bottom plate (2) fixedly installed at the lower part of the rack (1), a belt conveyor (3) fixedly installed at the upper part of the bottom plate (2), two placing racks (4) fixedly installed at the left and right sides of the rack (1), two placing racks (4) arranged at the rear of the belt conveyor (3), a drying and dehumidifying top plate mechanism (5) installed at the upper part of the rack (1), and furnace bricks (6) placed on the upper part of the right placing rack (4).

2. The new multifunctional detection device for furnace as claimed in claim 1, wherein, The drying and dehumidifying top plate mechanism (5) comprises a top plate (51), a fixed plate (52) fixedly installed at the lower part of the middle position of the top plate (51), an infrared drying lamp (53) fixedly installed at the lower part of the fixed plate (52), two air pumps (54) fixedly installed at the left and right sides of the top plate (51), an air inlet pipe (55) fixedly installed at the input end of the two air pumps (54), an air outlet pipe (56) fixedly installed at the output end of the two air pumps (54), a spray head (58) threadedly connected to the lower part of the air outlet pipe (56), a fixed support (57) fixedly installed at the outer side of the two air pumps (54), an industrial camera (59) fixedly installed at the lower part of the left and right sides of the top plate (51), and a wind shield (510) fixedly installed at the lower part of the two ends of the top plate (51).

3. The new multifunctional detection device for furnace kiln according to claim 2, characterized in that, The top plate (51) is fixedly installed at the upper part of the rack (1).

4. The new multifunctional detection device for furnace as claimed in claim 2, wherein, The two air inlet pipes (55) penetrate the openings at the left and right sides of the top plate (51).

5. The new multifunctional detection device for furnace kiln according to claim 2, characterized in that, The air outlet pipe (56) is fixedly installed in the fixed support (57).

6. The new multifunctional detection device for furnace kiln according to claim 2, characterized in that, The lower part of the spray head (58) is provided with an opening.

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