Lamp inspection equipment

By combining the stage, the first light source, and the second light source, the problem of light not being able to be concentrated and causing eye damage in traditional light inspection equipment is solved. This enables high-quality multi-angle illumination inspection, improves the comprehensiveness and accuracy of the inspection, and reduces eye damage to inspection personnel.

CN223770097UActive Publication Date: 2026-01-06HANGZHOU ALICON PHARM SCI & TEC CO LTD
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Patent Information

Application Number
CN202520591809.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-01-06
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

Traditional light inspection equipment cannot concentrate light on localized areas, making it easy to miss cleaning residues in vials, and the strong light source can damage the operator's eyes.

Method used

The system employs a combination of a platform, a first light source, and a second light source. The first light source provides the main illumination from above, while the second light source, a surface light source mounted on the platform, ensures uniform illumination of the bottom and surrounding areas of the object being inspected. The lighting effect is optimized by adjusting the height of the light source and using a brightness adjustment switch via a lifting bracket.

Benefits of technology

It improves the comprehensiveness and accuracy of testing, reduces damage to the eyes of testing personnel, enhances the adaptability and ease of operation of the equipment, and is suitable for diverse testing scenarios.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of production and detection of medical equipment, and particularly relates to light inspection equipment, which comprises a carrying table, a light source and a light source, the first light sources are arranged above the carrying table at intervals, and emergent light beams of the first light sources face at least a first area of the upper surface of the carrying table; the second light source is installed on the carrying table, the second light source is an area light source, the light-emitting face of the second light source is located on the upper surface of the carrying table, and at least part of the light-emitting face is located in the first area. According to the utility model, multi-angle illumination detection of the detected object is realized, uniform illumination of the bottom and the surrounding area of the detected object is ensured, and the comprehensiveness and the accuracy of detection are improved. Besides, the bottom light source is matched with the top light source, so that the brightness of the bottom light source can be properly reduced on the premise of realizing high-quality light inspection, and damage to eyes of inspection personnel is reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of medical device production and testing technology, specifically relating to a light inspection device. Background Technology

[0002] A vial is a small glass container used to hold medicines or medical materials. Before being filled with medicines or medical materials, vials need to undergo cleanliness testing. Cleanliness testing is often done visually, such as using a light inspection machine. Traditional light inspection equipment uses a top light source to ensure brightness, but the light often cannot be concentrated on specific areas, easily missing cleaning residues in the vials. Furthermore, because light inspection machines require a strong light source to ensure effectiveness, this can damage the eyes of production operators during actual use, making it difficult to perform effective inspections for extended periods. Utility Model Content

[0003] In view of the shortcomings of the prior art described above, the purpose of this utility model is to provide a light inspection device that can improve the inspection quality and efficiency.

[0004] To achieve the above and other related objectives, this utility model provides a light inspection device, comprising:

[0005] A platform, used to support the object being tested;

[0006] A first light source is disposed at intervals above the stage, and the first light source is configured to emit a light beam toward at least a first region on the upper surface of the stage;

[0007] A second light source is mounted on the stage. The second light source is a surface light source, and the light-emitting surface of the second light source is located on the upper surface of the stage, with at least a portion of the light-emitting surface located in the first region.

[0008] In an optional embodiment of this utility model, a lifting bracket is further included. The first light source is mounted on the lifting bracket, which is configured to adjust the height of the first light source within a preset stroke and to maintain the first light source at multiple heights within the preset stroke.

[0009] In an optional embodiment of this utility model, the lifting bracket includes a fixed part and a movable part. The fixed part is fixedly disposed relative to the platform, and the movable part is movably connected to the fixed part in the vertical direction. A locking mechanism is provided between the movable part and the fixed part. The locking mechanism is configured to hold the movable part in multiple positions within the active stroke and to release the movable part from multiple positions within the active stroke.

[0010] In an optional embodiment of this utility model, one of the fixed part and the movable part includes a support rod, and the other includes a support tube, wherein the support rod and the support tube are inserted into each other.

[0011] In an optional embodiment of the present invention, the locking mechanism includes a screw threadedly connected to the support tube along the radial direction of the support tube, one end of the screw penetrating into the interior of the support tube and abutting against the support rod, and the other end of the screw being provided with a knob.

[0012] In an optional embodiment of this utility model, a first brightness adjustment switch is further included, which is electrically connected to the first light source.

[0013] In an optional embodiment of this utility model, the first light source includes a shadowless lamp.

[0014] In an optional embodiment of this utility model, a second brightness adjustment switch is further included, which is electrically connected to the second light source.

[0015] In an optional embodiment of this utility model, the light-emitting surface of the second light source includes a protective plate, the protective plate including an outer layer and an inner layer, the outer layer being exposed on the upper surface of the stage, the inner layer being located below the outer layer, the outer layer being made of a transparent polymer material, and the inner layer being made of glass.

[0016] In an optional embodiment of the present invention, the second light source includes an eye-protection lamp, and the second light source is configured to emit a light beam with a color temperature of 7500K-8500K.

[0017] The technical advantages of this invention are as follows: By setting up a platform, a first light source, and a second light source, this invention achieves multi-angle illumination inspection of the object being inspected. The first light source illuminates from above, providing primary illumination, while the second light source, as a surface light source, is mounted on the platform to ensure uniform illumination of the bottom and surrounding areas of the object being inspected, thus improving the comprehensiveness and accuracy of the inspection. Furthermore, the bottom light source works in conjunction with the top light source, allowing for a reduction in the brightness of the bottom light source while maintaining high-quality light inspection, thereby minimizing potential eye strain for inspectors. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a light inspection device provided in one embodiment of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of a light inspection device provided in another embodiment of this utility model;

[0020] Figure 3This is a cross-sectional view of the locking mechanism provided in an embodiment of this utility model;

[0021] Figure 4 This is a cross-sectional view of the second light source provided in an embodiment of this utility model. Detailed Implementation

[0022] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, unless otherwise specified, the following embodiments and features described therein can be combined with each other.

[0023] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. Therefore, the illustrations only show the components related to the present invention and are not drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.

[0024] The lamp inspection equipment provided by this utility model is used to inspect the packaging of pharmaceuticals or medical materials, and is particularly suitable for inspecting packaging with transparent materials, such as vials. The lamp inspection equipment includes two types of light sources. One light source illuminates the object under inspection from top to bottom, making it easier for inspectors to identify obvious defects such as dirt and damage on the surface of the object. The other light source illuminates the object under inspection from bottom to top, making it easier for inspectors to identify internal defects, such as residues generated during the cleaning process or foreign objects that have entered the object from the environment. The bottom light source makes internal defects of the object under inspection appear as obvious shadows, thereby improving the visibility for inspectors. At the same time, the bottom light source works in conjunction with the top light source to ensure that every detail is clearly visible. While achieving high-quality lamp inspection, the brightness of the bottom light source can be appropriately reduced, thereby reducing damage to the inspectors' eyes. The technical solution of this utility model will be described in detail below with reference to specific embodiments:

[0025] Please see Figure 1 , 2 As shown, the lamp inspection device provided in the embodiments of this utility model includes a stage 10, a first light source 20, and a second light source 30; the stage 10 is used to support the object to be inspected. In some embodiments, the stage 10 can be an independent component, such as... Figure 1 As shown, this facilitates the relocation of the light inspection equipment to different locations according to usage requirements. In other embodiments, the platform 10 can also be integrated with the desktop, such as... Figure 2 As shown, this can improve the integration of the light inspection equipment, increase space utilization, and improve the structural stability of the light inspection equipment during use; the first light source 20 is spaced above the stage 10, and the first light source 20 is configured to emit a light beam toward at least a first area on the upper surface of the stage 10; the second light source 30 is mounted on the stage 10, the second light source 30 is a surface light source, the light emitting surface of the second light source 30 is located on the upper surface of the stage 10, and at least a portion of the light emitting surface is located in the first area, which is the placement area of ​​the object to be inspected.

[0026] This invention achieves multi-angle illumination inspection of the object under inspection by setting up a platform 10, a first light source 20, and a second light source 30. The first light source 20 illuminates from above, providing the main illumination, while the second light source 30, as a surface light source, is mounted on the platform 10 to ensure uniform illumination of the bottom and surrounding areas of the object under inspection, thus improving the comprehensiveness and accuracy of the inspection. In addition, the bottom light source works in conjunction with the top light source to appropriately reduce the brightness of the bottom light source while achieving high-quality light inspection, thereby reducing damage to the eyes of the inspectors.

[0027] Please see Figure 1-3 As shown, in an optional embodiment of this utility model, a lifting bracket 40 is further included. The first light source 20 is mounted on the lifting bracket 40. The lifting bracket 40 is configured to adjust the height of the first light source 20 within a preset stroke and to hold the first light source 20 at multiple heights within the preset stroke. This further embodiment, by introducing the lifting bracket 40, allows the height of the first light source 20 to be flexibly adjusted within a preset stroke and to be stably held at multiple height positions. This embodiment enhances the adaptability of the lamp inspection equipment, enabling the illumination distance of the light source to be adjusted according to the size of different inspected objects and inspection requirements, thereby optimizing the lighting effect and improving inspection accuracy. At the same time, the adjustment function of the lifting bracket 40 also improves the versatility and ease of operation of the equipment, making it suitable for more diverse inspection scenarios.

[0028] Please see Figure 1-3 As shown, in an optional embodiment of this utility model, the lifting bracket 40 includes a fixed part 41 and a movable part 42. The fixed part 41 is fixedly disposed relative to the platform 10. In some embodiments, the fixed part 41 can be directly fixedly installed on the platform 10, such as... Figure 1 , 2As shown, this allows the light inspection equipment to be integrated into a whole, facilitating the overall deployment of the light inspection equipment. In other embodiments, the fixed part 41 can also be installed on other fixed brackets or on the ground according to the actual spatial layout needs. The movable part 42 is movably connected to the fixed part 41 in the vertical direction. It should be understood that the movement of the movable part 42 in the vertical direction is necessary, but this does not mean that the movable part 42 can only have this one mode of movement. For example, in a further embodiment, the movable part 42 can also swing along the vertical axis or the horizontal axis to adjust the illumination angle of the first light source 20. A locking mechanism is provided between the movable part 42 and the fixed part 41. The locking mechanism is assembled to be able to hold the movable part 42 in multiple positions within the movement stroke and to release the movable part 42 from multiple positions within the movement stroke.

[0029] This further embodiment optimizes the design of the lifting bracket 40, allowing the fixed part 41 to be flexibly installed on the platform 10, other fixed brackets, or the ground according to actual needs, thus enhancing the deployment adaptability and space utilization of the light inspection equipment. At the same time, the movable part 42 can be flexibly set in terms of its degrees of freedom as needed, further improving the flexibility of light source positioning and the accuracy of detection. The locking mechanism ensures that the movable part 42 can be stably fixed in multiple positions and quickly released, improving the convenience of operation and the stability of the equipment, making the light inspection equipment more adaptable to diverse scenario requirements, and significantly improving detection efficiency and practicality.

[0030] Please see Figure 1-3 As shown, in an optional embodiment of this utility model, one of the fixed part 41 and the movable part 42 includes a support rod, and the other includes a support tube, with the support rod and the support tube being inserted into each other. This further embodiment, by employing a design where the support rod and support tube are inserted into each other, achieves a simple and stable connection between the fixed part 41 and the movable part 42. This structure not only facilitates installation and disassembly but also enhances the overall stability and durability of the lifting bracket 40, while reducing manufacturing costs. The insertion of the support rod and support tube makes the vertical movement of the movable part 42 smoother, further improving the flexibility and accuracy of the height adjustment of the first light source 20, thereby optimizing the ease of operation and detection effect of the lamp inspection equipment. It should be understood that the cooperation method between the fixed part 41 and the movable part 42 is not limited to the part disclosed in this embodiment. For example, in some other embodiments, mutually cooperating slide rails and sliders can be provided on the fixed part 41 and the movable part 42 respectively. Such structures that can limit the directional relative displacement of the two components should be applicable to this utility model.

[0031] Please see Figure 3As shown, in an optional embodiment of this utility model, the locking mechanism includes a screw 43 threadedly connected to the support tube along the radial direction of the support tube. One end of the screw 43 penetrates into the interior of the support tube and abuts against the support rod, while the other end of the screw 43 is provided with a knob 44. This further embodiment utilizes the screw 43 penetrating the support tube and abutting against the support rod to achieve vertical height adjustment and stable fixation of the movable part 42. The knob 44 makes operation more convenient; the user only needs to rotate the knob 44 to quickly lock or release the position of the movable part 42. This not only enhances the stability and adjustment accuracy of the lifting bracket 40 but also simplifies the operation process, improves the efficiency and adaptability of the light inspection equipment, and ensures the reliability and durability of the equipment during the inspection process.

[0032] The specific implementation of the locking mechanism is not unique. For example, in other embodiments, a tapered expansion sleeve with external threads can be provided at the end of the support tube, and a nut can be provided outside the expansion sleeve. The support rod can be locked and released by rotating the nut. Alternatively, multiple radial pin holes can be provided on the support rod and support tube. The movable part 42 can be adjusted and maintained at different heights by aligning different pin holes and inserting a positioning pin into the pin hole.

[0033] Please see Figure 1 , 2 As shown, in an optional embodiment of this utility model, a first brightness adjustment switch 21 is further included, which is electrically connected to the first light source 20. This further embodiment, by adding the first brightness adjustment switch 21, allows the user to flexibly adjust the brightness of the first light source 20 according to detection needs, thereby optimizing the illumination effect and improving detection accuracy and adaptability. The first brightness adjustment switch 21 can be implemented in various ways, such as a knob, slider, button, or digital touchscreen control, allowing the user to choose the most suitable adjustment method based on operating habits and equipment design.

[0034] In an optional embodiment of this invention, the first light source 20 includes a shadowless lamp. The shadowless lamp can, for example, consist of multiple light sources arranged in a ring or array, which uniformly superimpose light through multi-angle illumination, thereby eliminating shadows produced by a single light source. The shadowless lamp provides uniform and shadowless illumination, significantly reducing light obstruction and shadow interference on the surface of the object being inspected, thus improving the accuracy and reliability of the inspection.

[0035] Please see Figure 1 , 2As shown, in an optional embodiment of this utility model, a second brightness adjustment switch 31 is further included, which is electrically connected to the second light source 30. This further embodiment, by adding the second brightness adjustment switch 31, allows the user to flexibly adjust the brightness of the second light source 30 according to detection needs, thereby optimizing the illumination effect on the bottom and surrounding areas of the object being detected, and further improving the comprehensiveness and accuracy of the detection. The second brightness adjustment switch 31 can be implemented in various ways, such as a knob, a slider, a button, or digital touchscreen control, allowing the user to choose the most suitable adjustment method based on their operating habits and equipment design.

[0036] Please see Figure 4 As shown, in an optional embodiment of this utility model, the light-emitting surface of the second light source 30 includes a protective plate. The protective plate includes an outer layer 33 and an inner layer 34. The outer layer 33 is exposed on the upper surface of the stage 10, and the inner layer 34 is located below the outer layer 33. The outer layer 33 is made of a transparent polymer material, such as acrylic (PMMA, polymethyl methacrylate), and the inner layer 34 is made of glass. The second light source 30 also includes LED beads 32 disposed below the inner layer 34. This further embodiment achieves high light transmittance and durability of the light-emitting surface of the second light source 30 by designing a double-layer protective plate structure. The polymer material of the outer layer 33 has impact-resistant and scratch-resistant properties, protecting the glass of the inner layer 34 and the LED beads from damage, while ensuring uniform light transmission. The glass of the inner layer 34 further enhances the stability and clarity of the light. This design not only improves the illumination effect and service life of the second light source 30, but also enhances the reliability and safety of the light inspection equipment during the inspection process, making it suitable for high-precision inspection scenarios.

[0037] In an optional embodiment of this utility model, the second light source 30 includes an eye-protection lamp, which may consist of, for example, a light source, a reflector, a dimming module, and an eye-protection material (such as a diffuser). The light source employs low blue light and flicker-free technology, providing soft and uniform light. The eye-protection lamp has high color rendering and low glare characteristics, effectively reducing visual fatigue during prolonged use and protecting eye health. The second light source 30 is configured to emit a light beam with a color temperature of 7500K-8500K, preferably 8000K. This further embodiment, by designing the second light source 30 as an eye-protection lamp and configuring it to emit a light beam with a color temperature of 7500K-8500K, can provide cool white light illumination close to natural light, effectively reducing visual fatigue while enhancing the visibility of details on the surface of the object being inspected.

[0038] In summary, this invention, by setting up a platform 10, a first light source 20, and a second light source 30, achieves multi-angle illumination detection of the inspected object. The first light source 20 illuminates from above, providing primary illumination, while the second light source 30, as a surface light source, is mounted on the platform 10 to ensure uniform illumination of the bottom and surrounding areas of the inspected object, improving the comprehensiveness and accuracy of the detection. Furthermore, the bottom light source works in conjunction with the top light source, allowing for a reduction in the brightness of the bottom light source while maintaining high-quality light inspection, thus minimizing eye strain for inspectors. The introduction of a lifting bracket 40 allows the height of the first light source 20 to be flexibly adjusted within a preset travel range and stably maintained at multiple height positions, enhancing the adaptability of the light inspection equipment. It allows for adjustment of the illumination distance of the light source according to the size of different inspected objects and inspection requirements, thereby optimizing the illumination effect and improving detection accuracy. Simultaneously, the adjustable function of the lifting bracket 40 improves the versatility and ease of operation of the equipment, making it suitable for more diverse inspection scenarios. The addition of a first brightness adjustment switch 21 and a second brightness adjustment switch 31 further enhances the... Users can flexibly adjust the brightness of the first light source 20 and the second light source 30 according to the detection needs, thereby optimizing the lighting effect and improving detection accuracy and adaptability. The first light source 20 adopts a shadowless lamp, which can provide a uniform and shadowless lighting effect, significantly reducing light obstruction and shadow interference on the surface of the object being inspected, thereby improving the accuracy and reliability of the detection. This utility model achieves high light transmittance and durability of the light-emitting surface of the second light source 30 through the design of a double-layer protective plate structure. The outer layer 33 of the polymer material has impact-resistant and scratch-resistant properties, protecting the inner layer 34 glass and lamp beads from damage, while ensuring uniform light transmission. The inner layer 34 glass further enhances the stability and clarity of the light. This design not only improves the lighting effect and service life of the second light source 30, but also enhances the reliability and safety of the lamp inspection equipment during the detection process, making it suitable for high-precision detection scenarios. This utility model designs the second light source 30 as an eye-protection lamp and configures it to emit a beam with a color temperature of 7500K-8500K, which can provide cool white light illumination close to natural light, effectively reducing visual fatigue, while enhancing the visibility of details on the surface of the object being inspected.

[0039] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

[0040] Throughout this description, numerous specific details, such as examples of components and / or methods, are provided to provide a complete understanding of embodiments of the present invention. However, those skilled in the art will recognize that embodiments of the present invention may be practiced without one or more of these specific details or by other devices, systems, components, methods, parts, materials, components, etc. In other instances, well-known structures, materials, or operations have not been specifically shown or described in detail to avoid obscuring aspects of embodiments of the present invention.

Claims

1. A lamp inspection apparatus characterized by comprising: The application relates to a light source for a microscope, comprising: a platform for supporting a detected object; a first light source arranged above the platform, the first light source being configured to direct a light beam towards at least a first region of the upper surface of the platform; a second light source mounted on the platform, the second light source being a surface light source, the light emitting surface of the second light source being located on the upper surface of the platform, and at least part of the light emitting surface being located in the first region.

2. The lamp inspection apparatus according to claim 1, characterized by The application further comprises a lifting support, the first light source being mounted on the lifting support, the lifting support being configured to adjust the height of the first light source within a preset stroke range and to maintain the first light source at a plurality of heights within the preset stroke range.

3. The lamp inspection apparatus according to claim 2, characterized by The lifting support comprises a fixed part and a movable part, the fixed part being fixedly arranged relative to the platform, the movable part being movably connected to the fixed part in the vertical direction, and a locking mechanism being arranged between the movable part and the fixed part, the locking mechanism being configured to maintain the movable part at a plurality of positions within a movable stroke range and to release the movable part from the plurality of positions within the movable stroke range.

4. The lamp inspection apparatus according to claim 3, characterized by One of the fixed part and the movable part comprises a support rod, and the other comprises a support tube, the support rod and the support tube being insertedly connected.

5. The lamp inspection apparatus according to claim 4, characterized by The locking mechanism comprises a screw rod threadedly connected to the support tube in the radial direction of the support tube, one end of the screw rod penetrating into the support tube and abutting against the support rod, and the other end of the screw rod being provided with a knob.

6. The lamp inspection apparatus according to claim 1, characterized by The application further comprises a first brightness adjustment switch, the first brightness adjustment switch being electrically connected to the first light source.

7. The lamp inspection apparatus according to claim 1, characterized by The first light source comprises a shadowless lamp.

8. The lamp inspection apparatus according to claim 1, characterized by The application further comprises a second brightness adjustment switch, the second brightness adjustment switch being electrically connected to the second light source.

9. The lamp inspection apparatus according to claim 1, characterized by The light emitting surface of the second light source comprises a protective plate, the protective plate comprising an outer layer and an inner layer, the outer layer being exposed on the upper surface of the platform, and the inner layer being located below the outer layer, the outer layer being made of a high-molecular transparent material, and the inner layer being made of glass.

10. The lamp inspection apparatus according to claim 1, characterized by The second light source comprises an eye protection lamp, the second light source being configured to emit a light beam with a color temperature of 7500K-8500K.