Detection device for processing anti-corrosion steel pipe

Abstract

The utility model discloses a detection device for processing an anti-corrosion steel pipe, which solves the problem that the position is inconvenient to rotate and adjust when the steel pipe is detected, and comprises a base, a sliding frame is arranged at the top end of the base, a steel pipe detection assembly is arranged above the sliding frame, and the steel pipe detection assembly comprises two supporting frames symmetrically arranged above the sliding frame. A semicircular groove is formed in the top end of the supporting frame, steel pipe supporting units are arranged on the inner side of the semicircular groove at equal angles, a rotation driving unit is arranged at the top end of the supporting frame, a sliding block is fixedly installed at the bottom end of the supporting frame and slidably connected with a sliding frame, and a double-thread screw is rotatably installed in the sliding frame. The two sliding blocks are in threaded connection with two threaded grooves in the double-thread screw, wherein the two threaded grooves are formed in the double-thread screw in opposite directions. During working, the two supporting frames can move relatively, the length direction of the steel pipe can be detected conveniently, the rotating roller rotates to drive the steel pipe to rotate, and the circumferential direction of the steel pipe can be detected conveniently.

Description

Technical Field

[0001] This utility model belongs to the field of steel pipe processing technology, specifically a testing device for processing anti-corrosion steel pipes. Background Technology

[0002] According to the patent document with authorization announcement number "CN212180464U" and invention title "Steel Pipe Inspection Device", the description states that: Appropriate U-shaped blocks, U-shaped connectors, and rollers are selected based on the size of the steel pipe to be tested, and these three components are installed as described above. The steel pipe to be tested enters the transmission assembly from the front-end equipment (conveyor belt). The cylinder in the pressurization assembly drives the push rod downwards, causing the rollers to contact the steel pipe. The required pressure is set, and the drive motor is started, causing the steel pipe to move forward. After completely passing through, it enters the next process for ultrasonic testing to determine whether the steel pipe has deformed. This utility model steel pipe inspection device can perform comprehensive inspection of the entire steel pipe, thus avoiding the drawbacks of point-based inspection. The detachable design of the U-shaped blocks, U-shaped connectors, and rollers meets the inspection needs of steel pipes of various sizes. However, the following shortcomings still exist:

[0003] When inspecting steel pipes, it is inconvenient to rotate the pipes, which makes it difficult to inspect other parts of the pipes around their circumference. Utility Model Content

[0004] In view of the above situation and to overcome the defects of the prior art, this utility model provides a testing device for anti-corrosion steel pipe processing, which effectively solves the problem of inconvenient rotation and position adjustment during steel pipe testing.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a detection device for processing anti-corrosion steel pipes, including a base, a sliding frame installed at the top of the base, and a steel pipe detection component arranged above the sliding frame;

[0006] The steel pipe inspection assembly includes two support frames symmetrically arranged above the sliding frame. The top of the support frame is provided with a semi-circular groove, and steel pipe support units are arranged at equal angles on the inner side of the semi-circular groove. A rotation drive unit is provided at the top of the support frame.

[0007] A slider is fixedly installed at the bottom of the support frame. The slider is slidably connected to the sliding frame. A double-ended screw is rotatably installed inside the sliding frame. The two sliders are respectively threaded to two threaded grooves with opposite directions on the double-ended screw. One end of the double-ended screw is fixedly connected to the output shaft of the stepper motor. The stepper motor is fixedly installed on the sliding frame.

[0008] Preferably, the steel pipe support unit includes support rollers that are equally spaced inside the semi-circular groove. The support frame has circumferential movable grooves that are equally spaced inside, and the circumferential movable grooves correspond one-to-one with the support rollers. A movable plate is movably installed inside the circumferential movable groove. An installation frame is installed on the side of the movable plate near the semi-circular groove. The support rollers are installed on the installation frame. Return springs are symmetrically installed on the side of the movable plate away from the semi-circular groove. One end of the return spring is fixedly connected to the inner wall of the end of the circumferential movable groove away from the semi-circular groove.

[0009] Preferably, the rotation drive unit includes a top plate disposed above the support frame, the support frame having symmetrically opened side movable grooves inside, a longitudinal moving plate being movably installed inside the side movable grooves, support rods being symmetrically installed at the top of the longitudinal moving plate, the top of the support rods being fixedly connected to the top plate, and a steel pipe detection unit being installed at the top of the top plate.

[0010] Preferably, a rotating screw is rotatably installed inside one of the side movable slots. The rotating screw is threadedly connected to the longitudinal transfer plate, and one end of the rotating screw is fixedly connected to the output shaft of the drive motor. The drive motor is fixedly installed at the bottom end of the support frame.

[0011] Preferably, a rotating frame is fixedly installed at the bottom end of the top plate, and a rotating roller is rotatably installed on the rotating frame. One end of the rotating roller is fixedly connected to the output shaft of a rotating motor, and the rotating motor is fixedly installed on the rotating frame.

[0012] Preferably, the steel pipe inspection unit includes a rotating shaft rotatably mounted on the top plate, a mounting platform is mounted on the top of the rotating shaft, a flaw detector is mounted on the top of the mounting platform, two flaw detectors are located on the side of two support frames that are close to each other, a driven gear is mounted on the rotating shaft, a driving gear is meshed with one side of the driven gear, the driving gear is fixedly connected to the output shaft of the servo motor, and the servo motor is fixedly mounted on the top plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] During operation, multiple support rollers are movably installed on the inner side of the semi-circular groove, enabling the support rollers to support steel pipes of different diameters. At the same time, the top plate moves downward, causing the rotating roller to contact the top wall of the steel pipe, which facilitates the limiting of steel pipes of different diameters and facilitates inspection. Meanwhile, the two support frames can move relative to each other, which facilitates the inspection of the steel pipe in the length direction, while the rotation of the rotating roller drives the main rotation of the steel pipe, which facilitates the inspection of the steel pipe in the circumferential direction.

[0015] During operation, a flaw detector is installed on a mounting platform. The rotating shaft at the bottom of the mounting platform is rotatably connected to the top plate. Two flaw detectors are located on two support frames close to each other. When the support frames move to a position close to the middle of the steel pipe, one of the flaw detectors is rotated to the other side to facilitate one flaw detector to inspect the steel pipe. When the two flaw detectors move to a position where the two support frames are far apart, it is convenient to inspect both ends of the steel pipe. Attached Figure Description

[0016] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0017] In the attached diagram:

[0018] Figure 1 This is a schematic diagram of the structure of a testing device for processing anti-corrosion steel pipes according to the present invention;

[0019] Figure 2 This is a schematic diagram of the steel pipe inspection component of this utility model;

[0020] Figure 3 This is a schematic diagram of the support frame structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the top plate structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the steel pipe inspection unit structure of this utility model.

[0023] In the diagram: 1. Base; 2. Sliding frame; 3. Steel pipe inspection assembly; 301. Support frame; 302. Semi-circular groove; 303. Steel pipe support unit; 3031. Circumferential movable groove; 3032. Movable plate; 3033. Mounting frame; 3034. Support roller; 3035. Return spring; 304. Rotation drive unit; 3041. Side movable groove; 3042. Longitudinal transfer plate; 3043. Support rod; 3044. Top plate; 3045. Rotating screw; 3046. Drive motor; 3047. Rotating frame; 3048. Rotating roller; 3049. Rotating motor; 305. Steel pipe inspection unit; 3051. Rotating shaft; 3052. Mounting platform; 3053. Flaw detector; 3054. Driven gear; 3055. Drive gear; 3056. Servo motor; 4. Slider; 5. Double-ended screw; 6. Stepper motor. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0025] Depend on Figure 1-5 The present invention relates to a testing device for processing anti-corrosion steel pipes, including a base 1, a sliding frame 2 installed on the top of the base 1, and a steel pipe testing component 3 arranged above the sliding frame 2.

[0026] The steel pipe inspection component 3 includes two support frames 301 symmetrically arranged above the sliding frame 2. The top of the support frame 301 is provided with a semi-circular groove 302. Steel pipe support units 303 are arranged at equal angles on the inner side of the semi-circular groove 302. The top of the support frame 301 is provided with a rotation drive unit 304. The bottom of the support frame 301 is fixedly installed with a slider 4. The slider 4 is slidably connected to the sliding frame 2. A double-ended screw 5 is rotatably installed inside the sliding frame 2. The two sliders 4 are respectively threaded to two threaded grooves with opposite directions on the double-ended screw 5. One end of the double-ended screw 5 is fixedly connected to the output shaft of the stepper motor 6. The stepper motor 6 is fixedly installed on the sliding frame 2.

[0027] The steel pipe support unit 303 includes support rollers 3034 that are equally spaced inside the semi-circular groove 302. The support frame 301 has circumferential movable grooves 3031 that are equally spaced inside. The circumferential movable grooves 3031 correspond one-to-one with the support rollers 3034. A movable plate 3032 is movably installed inside the circumferential movable groove 3031. A mounting frame 3033 is installed on the side of the movable plate 3032 that is close to the semi-circular groove 302. The support rollers 3034 are installed on the mounting frame 3033. A return spring 3035 is symmetrically installed on the side of the movable plate 3032 that is away from the semi-circular groove 302. One end of the return spring 3035 is fixedly connected to the inner wall of the end of the circumferential movable groove 3031 that is away from the semi-circular groove 302.

[0028] The rotation drive unit 304 includes a top plate 3044 disposed above the support frame 301. The support frame 301 has symmetrically arranged side movable slots 3041 inside. A longitudinal moving plate 3042 is movably installed inside the side movable slots 3041. Support rods 3043 are symmetrically installed on the top of the longitudinal moving plate 3042, and the top of the support rods 3043 is fixedly connected to the top plate 3044. A steel pipe detection unit 305 is installed on the top of the top plate 3044. A rotating screw 3045 is rotatably installed inside one of the side movable slots 3041. The rotating screw 3045 is threadedly connected to the longitudinal moving plate 3042, and one end of the rotating screw 3045 is fixedly connected to the output shaft of a drive motor 3046. The drive motor 3046 is fixedly installed at the bottom of the support frame 301. A rotating frame 3047 is fixedly installed at the bottom of the top plate 3044. A rotating roller 3048 is rotatably installed on the rotating frame 3047. One end of the rotating roller 3048 is fixedly connected to the output shaft of the rotating motor 3049. The rotating motor 3049 is fixedly installed on the rotating frame 3047. Multiple support rollers 3034 are movably installed on the inner side of the semi-circular groove 302, so that the support rollers 3034 can support steel pipes of different diameters. At the same time, the top plate 3044 moves downward, so that the rotating roller 3048 contacts the top wall of the steel pipe, which facilitates the limiting of steel pipes of different diameters and facilitates inspection. Meanwhile, the two support frames 301 can move relative to each other, which facilitates the inspection of the steel pipe in the length direction. The rotation of the rotating roller 3048 drives the main rotation of the steel pipe, which facilitates the inspection of the steel pipe in the circumferential direction.

[0029] The steel pipe inspection unit 305 includes a rotating shaft 3051 rotatably mounted on a top plate 3044. A mounting platform 3052 is mounted on the top of the rotating shaft 3051, and a flaw detector 3053 is mounted on the top of the mounting platform 3052. Two flaw detectors 3053 are located on the side of two support frames 301 that are close to each other. A driven gear 3054 is mounted on the rotating shaft 3051, and a driving gear 3055 is meshed with one side of the driven gear 3054. The driving gear 3055 is fixedly connected to the output shaft of a servo motor 3056, which is fixedly mounted on the top plate 3044. On the top plate 3044, a flaw detector 3053 is mounted on a mounting platform 3052. The rotating shaft 3051 at the bottom of the mounting platform 3052 is rotatably connected to the top plate 3044. Two flaw detectors 3053 are located on two support frames 301 close to each other. When the support frame 301 moves to a position close to the middle of the steel pipe, one of the flaw detectors 3053 is rotated to the other side, making it convenient for one of the flaw detectors 3053 to inspect the steel pipe. When the two flaw detectors 3053 move to a position where the two support frames 301 are far apart, it is convenient to inspect both ends of the steel pipe.

[0030] Working principle: During operation, the steel pipe to be inspected is first placed in the semi-circular grooves 302 on the two support frames 301, so that each support roller 3034 supports the steel pipe. Since the movable plate 3032 at the bottom of the support roller 3034 is equipped with a return spring 3035, each support roller 3034 can contact the outer wall of steel pipes of different diameters. Then, the drive motor 3046 is turned on, so that the rotating screw 3045 rotates. Since the rotating screw 3045 is threadedly connected to the longitudinal plate 3042, it drives the top plate 3044 to move downward until the rotating roller 3048 contacts the top wall of the steel pipe, thereby limiting the steel pipe and facilitating the inspection of the steel pipe.

[0031] Then, the flaw detector 3053 is turned on to inspect the outer wall of the steel pipe below. The rotating motor 3049 is turned on, causing the rotating roller 3048 to rotate. Under the friction of the rotating roller 3048, the steel pipe rotates, which facilitates the flaw detector 3053 to inspect the circumferential direction of the steel pipe. When the stepper motor 6 is turned on, the double-ended screw 5 rotates. Since the two sliders 4 are threadedly connected to the threaded grooves with opposite directions on the double-ended screw 5, the two support frames 301 are moved relative to each other, so that the flaw detector 3053 moves along the length of the steel pipe to perform the inspection.

[0032] When the two support frames 301 approach the middle of the steel pipe, one of the servo motors 3056 is turned on. After the drive gear 3055 rotates, it drives the rotating shaft 3051 to rotate through the driven gear 3054, rotating the flaw detector 3053 to the other side of the support frame 301. This moves the flaw detector 3053 on the other support frame 301 to the position above the middle of the steel pipe, facilitating the inspection of the middle of the steel pipe. At the same time, when the two flaw detectors 3053 rotate with the rotating shaft 3051 to the side where the two support frames 301 are far apart, they can inspect the outer walls of both ends of the steel pipe, facilitating a comprehensive inspection of the steel pipe.

Claims

1. A kind of anticorrosive steel pipe processing detection device, including base (1), it is characterized in that: The top end of the base (1) is provided with a sliding frame (2), and the upper side of the sliding frame (2) is provided with a steel pipe detection assembly (3); The steel pipe detection assembly (3) comprises two support frames (301) symmetrically arranged above the sliding frame (2), the top end of the support frame (301) is provided with a semicircular groove (302), the inner side of the semicircular groove (302) is provided with a steel pipe supporting unit (303) at equal angles, and the top end of the support frame (301) is provided with a rotating driving unit (304); The bottom end of the support frame (301) is fixedly provided with a sliding block (4), the sliding block (4) is slidably connected with the sliding frame (2), the inside of the sliding frame (2) is rotatably provided with a double-head screw rod (5), the two sliding blocks (4) are respectively threadedly connected with two opposite screw grooves on the double-head screw rod (5), one end of the double-head screw rod (5) is fixedly connected with the output shaft of a stepping motor (6), and the stepping motor (6) is fixedly arranged on the sliding frame (2).

2. The detection device for anticorrosive steel pipe machining according to claim 1, characterized in that: The steel pipe supporting unit (303) comprises support rollers (3034) arranged at equal angles in the inner side of the semicircular groove (302), the inside of the support frame (301) is provided with circumferential movable grooves (3031) at equal angles, the circumferential movable grooves (3031) correspond to the support rollers (3034) one by one, the inside of the circumferential movable groove (3031) is movably provided with a movable plate (3032), the side of the movable plate (3032) close to the semicircular groove (302) is provided with a mounting frame (3033), the support roller (3034) is arranged on the mounting frame (3033), and the side of the movable plate (3032) away from the semicircular groove (302) is symmetrically provided with a reset spring (3035), one end of the reset spring (3035) is fixedly connected with the inner wall of one end of the circumferential movable groove (3031) away from the semicircular groove (302).

3. The detection device for anticorrosive steel pipe machining according to claim 1, characterized in that: The rotating driving unit (304) comprises a top plate (3044) arranged above the support frame (301), the inside of the support frame (301) is symmetrically provided with side movable grooves (3041), the inside of the side movable groove (3041) is movably provided with a longitudinal moving plate (3042), the top end of the longitudinal moving plate (3042) is symmetrically provided with support rods (3043), the top end of the support rod (3043) is fixedly connected with the top plate (3044), and the top end of the top plate (3044) is provided with a steel pipe detection unit (305).

4. The detection device for anticorrosive steel pipe machining according to claim 3, characterized in that: One end of the rotating screw rod (3045) is fixedly connected with the output shaft of a driving motor (3046), and the driving motor (3046) is fixedly arranged at the bottom end of the support frame (301).

5. The detection device for anticorrosive steel pipe machining according to claim 3, characterized in that: The bottom end of the top plate (3044) is fixedly provided with a rotating frame (3047), the rotating frame (3047) is rotatably provided with a rotating roller (3048), one end of the rotating roller (3048) is fixedly connected with the output shaft of a rotating motor (3049), and the rotating motor (3049) is fixedly arranged on the rotating frame (3047).

6. The detection device for anticorrosive steel pipe machining according to claim 3, characterized in that: The steel pipe detection unit (305) comprises a rotating shaft (3051) rotatably installed on the top plate (3044), a mounting table (3052) is installed at the top end of the rotating shaft (3051), flaw detection instruments (3053) are installed at the top end of the mounting table (3052), the two flaw detection instruments (3053) are located on the side of the two support frames (301) close to each other, a driven gear (3054) is installed on the rotating shaft (3051), a driving gear (3055) is connected in meshing connection on one side of the driven gear (3054), the driving gear (3055) is fixedly connected with the output shaft of a servo motor (3056), and the servo motor (3056) is fixedly installed on the top plate (3044).

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