Universal paint film enhanced copper-clad aluminum round winding wire

Abstract

The utility model discloses a universal paint film reinforced copper-clad aluminum round winding wire, which comprises a wire core and a flame-retardant coating, a polyvinyl chloride protective layer is arranged on the outer wall of the wire core, and four outer layer leads are arranged in the flame-retardant coating. The glass fiber net in the polyvinyl chloride protection layer bears most tension due to weak stretching capability, so that the use of the internal wire core is ensured, the heat preservation filling body has good heat preservation performance, external severe cold can be prevented from permeating the interior of the cable, the plastic insulation sheath of the wire core is effectively protected from embrittlement, the flame-retardant coating is used for retarding flame, and the service life of the cable is prolonged. The use safety is improved, the performance of low loss, high temperature resistance, extra-high voltage resistance and the like can be achieved through selection of an insulating material of the insulating pipe sleeve, the outer wear-resistant layer is formed by weaving nylon wires and has the advantages of wear resistance and water resistance, the outermost layer can be effectively prevented from being corroded in the long-term use process of the device through the arranged corrosion-resistant coating, and the service life of the device is prolonged. The overall performance in use is enhanced, and the tensile strength is improved.

Description

Technical Field

[0001] This utility model belongs to the field of circular winding wire technology, specifically relating to a general-purpose enamel-reinforced copper-clad aluminum circular winding wire. Background Technology

[0002] Winding wires are round windings made of copper and aluminum. Generally, the winding coils in electric motors are made of round-core copper or aluminum wire, but high-power motors use flat copper or aluminum strips. Applications: Electric motor winding connections are divided into two types: primacy and common pole. Based on the wiring method, they are divided into centralized and distributed types. Distributed wiring is further divided into concentric and lapped types. Lapd types include single-lap, double-lap, single / double-winding crossover, and single / double-layer hybrid types.

[0003] The existing technology has the following problems:

[0004] 1. Currently available copper-clad aluminum round winding wires on the market have poor toughness, poor heat resistance, and poor internal insulation, making the wires prone to damage during use;

[0005] 2. Currently available copper-clad aluminum round winding wires are not convenient for replacing circuits or improving circuit stability. Utility Model Content

[0006] The purpose of this invention is to provide a universal enamel-reinforced copper-clad aluminum round winding wire for existing devices, in order to solve the problems mentioned in the background art.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a general-purpose copper-clad aluminum round winding wire with enamel film reinforcement, comprising a wire core and a flame-retardant coating, wherein a polyvinyl chloride protective layer is provided on the outer wall of the wire core, four outer conductors are provided inside the flame-retardant coating, an electromagnetic shielding enamel layer is provided on the outer side of the outer conductors, and a thermal insulation filler is provided inside the flame-retardant coating.

[0008] The outer wall of the flame-retardant coating is wrapped with an insulating sleeve, and the outer wall of the insulating sleeve is wrapped with an outer wear-resistant layer.

[0009] The present invention further explains that the outer wear-resistant layer is woven from nylon filaments, and the outer wall of the outer wear-resistant layer is provided with a corrosion-resistant coating, which is connected between the outer wear-resistant layer and the insulating sleeve.

[0010] The above technical solution uses an outer wear-resistant layer made of nylon filaments, which provides wear resistance and water resistance. The corrosion-resistant coating effectively prevents corrosion of the outermost layer during long-term use, thus reducing the safety factor and service life and improving the practicality and convenience of the device.

[0011] The present invention further explains that a locking groove is provided on one side surface of the insulating sleeve, and the number of locking grooves is multiple and the multiple locking grooves are equally spaced around the surface of the insulating sleeve.

[0012] By adopting the above technical solution, the insulation material of the insulating sleeve can achieve properties such as low loss, high temperature resistance, and ultra-high voltage resistance.

[0013] The present invention further explains that the outer wall of the insulating sleeve is fixedly connected with a locking block, and the locking block is multiple and the multiple locking blocks are equally spaced and arranged around the outer wall of the insulating sleeve.

[0014] By adopting the above technical solution, the setting of several locking blocks not only improves the stability of the wire core, but also allows the wire core to be stripped and replaced when a problem occurs.

[0015] The present invention further explains that a spring is fixedly connected to the outer wall of the locking block, and the locking block is engaged with the locking groove through the spring.

[0016] By adopting the above technical solution, the locking block engages with the inside of the locking groove, and the spring generates pressure to press the inside of the locking groove. The spring prevents loosening between the locking blocks, making them unable to separate and allowing for reuse. This effectively reduces replacement costs and improves the practicality of the device.

[0017] This invention further illustrates that reflective strips are adhered to the outer surface of the corrosion-resistant coating.

[0018] By adopting the above technical solution, the reflective strips can reflect light, reducing the rapid temperature rise of the wiring harness caused by prolonged exposure to light.

[0019] Compared with the prior art, the beneficial effects achieved by this utility model are:

[0020] This utility model provides a general-purpose copper-clad aluminum round winding wire reinforced with enamel film. The glass fiber mesh in the PVC protective layer, due to its weak tensile strength, bears most of the tensile force, thus ensuring the usability of the internal core. The insulation filler has excellent thermal insulation properties, preventing external cold from penetrating its interior and effectively protecting the plastic insulation sheath of the core from embrittlement. A flame-retardant coating enhances its safety. The insulation material of the insulating sleeve achieves low loss, high temperature resistance, and ultra-high voltage resistance. The outer wear-resistant layer is made of nylon filament braid, providing wear resistance and waterproofing. The corrosion-resistant coating effectively prevents corrosion of the outermost layer during long-term use, strengthening its overall performance, increasing tensile strength, and significantly extending the service life of the wire, thus meeting the user's needs.

[0021] This utility model provides a universal copper-clad aluminum round winding wire reinforced with enamel film. Through the cooperation of locking blocks, springs, and locking grooves, and by setting several locking blocks, not only can the stability of the wire core be improved, but it can also be peeled off and replaced when the wire core has a problem. It also facilitates the splicing of multiple wire segments to achieve the effect of length extension. The locking blocks are locked into the locking groove, and the spring generates pressure to press the locking groove inward. The spring prevents loosening between the locking blocks and prevents them from separating, allowing for reuse. This effectively reduces replacement costs and improves the practicality of the device, meeting the user's needs. Attached Figure Description

[0022] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a side view structural diagram of the present invention;

[0025] Figure 3 This is a schematic diagram of the splicing structure of this utility model;

[0026] Figure 4 This is a schematic diagram of the pre-assembled structure of this utility model;

[0027] Figure 5 This is the structure of the utility model Figure 4 Enlarged view of the structure at point A in the middle.

[0028] In the diagram: 1. Core wire; 2. Polyvinyl chloride protective layer; 3. Outer conductor; 4. Electromagnetic shielding coating; 5. Thermal insulation filler; 6. Flame retardant coating; 7. Insulating sleeve; 8. Outer wear-resistant layer; 9. Corrosion-resistant coating; 10. Engaging groove; 11. Engaging block; 12. Spring; 13. Reflective strip. Detailed Implementation

[0029] The following detailed, non-limiting description of the present invention, in conjunction with preferred embodiments and accompanying drawings, is provided. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0030] Please see Figure 1-5The present invention provides a technical solution: a general-purpose copper-clad aluminum round winding wire with a coating film reinforcement, comprising a wire core 1 and a flame-retardant coating 6. The outer wall of the wire core 1 is provided with a polyvinyl chloride protective layer 2. The flame-retardant coating 6 is provided with four outer conductors 3. The outer side of the outer conductors 3 is provided with an electromagnetic shielding coating layer 4. The flame-retardant coating 6 is filled with a thermal insulation filler 5.

[0031] The outer wall of the flame-retardant coating 6 is wrapped with an insulating sleeve 7, and the outer wall of the insulating sleeve 7 is wrapped with an outer wear-resistant layer 8.

[0032] In this embodiment, the fiberglass mesh in the PVC protective layer 2, due to its weak tensile strength, bears most of the tensile force, thus ensuring the usability of the internal core 1. The thermal insulation filler 5 has good thermal insulation properties, preventing external cold from penetrating its interior and effectively protecting the plastic insulation sheath of the core 1 from embrittlement. The flame-retardant coating 6 enhances its safety. The insulation material of the insulating sleeve 7 achieves low loss, high temperature resistance, and ultra-high voltage resistance. The outer wear-resistant layer 8 is woven from nylon filaments, providing wear resistance and waterproofing. The corrosion-resistant coating 9 effectively prevents corrosion of the outermost layer during long-term use, thus preventing a decrease in safety factor and service life, enhancing its overall performance, improving tensile strength, and greatly extending the service life of the wiring harness. This makes the wiring harness more widely applicable and worthy of promotion.

[0033] like Figure 1-5 As shown, based on Embodiment 1, this utility model provides a technical solution: preferably, the outer wear-resistant layer 8 is woven from nylon filaments, the outer wall of the outer wear-resistant layer 8 is provided with a corrosion-resistant coating 9, and the corrosion-resistant coating 9 is connected between the outer wear-resistant layer 8 and the insulating sleeve 7. A locking groove 10 is opened on one side surface of the insulating sleeve 7, and the number of locking grooves 10 is multiple and the multiple locking grooves 10 are equally spaced and arranged around the surface of the insulating sleeve 7. A locking block 11 is fixedly connected to the outer wall of the insulating sleeve 7, and the number of locking blocks 11 is multiple and the multiple locking blocks 11 are equally spaced and arranged around the outer wall of the insulating sleeve 7.

[0034] In this embodiment, the outer wear-resistant layer 8 is made of nylon filament braid, which has the advantages of wear resistance and water resistance. The corrosion-resistant coating 9 can effectively prevent corrosion of the outermost layer during long-term use of the device, which would reduce the safety factor and service life, thus improving the practicality and convenience of the device. The insulation material of the insulating sleeve 7 can achieve performance such as low loss, high temperature resistance and ultra-high voltage resistance. By setting several locking blocks 11, not only can the stability of the wire core 1 be improved, but it can also be peeled off and replaced if the wire core 1 has a problem.

[0035] like Figure 1-5As shown, based on Embodiment 1, this utility model provides a technical solution: preferably, a spring 12 is fixedly connected to the outer wall of the locking block 11, the locking block 11 is locked to the locking groove 10 through the spring 12, and a reflective strip 13 is adhered to the outer surface of the corrosion-resistant coating 9.

[0036] In this embodiment, the locking block 11 is locked into the locking groove 10, and the spring 12 generates pressure to press the locking groove 10 into the interior. The spring 12 prevents loosening between the locking and locking parts, and the device can be reused, which effectively reduces the replacement cost and improves the practicality of the device. The reflective strip 13 can reflect light, reducing the rapid temperature rise of the wiring harness caused by prolonged light exposure.

[0037] like Figure 1-5 As shown, when the user needs to use it, the fiberglass mesh in the PVC protective layer 2, due to its weak tensile strength, will bear most of the tensile force, thus ensuring the use of the internal core 1. The thermal insulation filler 5 has good thermal insulation properties, preventing external cold from penetrating its interior and effectively protecting the plastic insulation outer sheath of the core 1 from embrittlement. The flame-retardant coating 6 enhances its safety. The insulation material of the insulating sleeve 7 achieves low loss, high temperature resistance, and ultra-high voltage resistance. The outer wear-resistant layer 8 is made of nylon filament braid, providing wear resistance and waterproofing. The corrosion-resistant coating 9 effectively prevents corrosion of the outermost layer during long-term use. The corrosion is reduced, which enhances the overall performance during use, improves tensile strength, and greatly extends the service life of the wire assembly. Through the cooperation between the locking block 11, spring 12, and locking groove 10, by setting several locking blocks 11, not only can the stability of the wire core 1 be improved, but it can also be peeled off and replaced after the wire core 1 has a problem. It is also convenient to splice the length of multiple wire assemblies to achieve the effect of extension. The locking block 11 is locked into the inside of the locking groove 10, and the spring 12 generates pressure to press the locking groove 10 into the inside. The spring 12 prevents loosening between the locking blocks and prevents them from separating, so that they can be reused. This effectively reduces the replacement cost and improves the practicality of the device.

[0038] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A general purpose paint film enhanced copper clad aluminum round winding wire comprising a wire core (1) and a flame retardant coating (6) characterized by: The outer wall of the wire core (1) is provided with a polyvinyl chloride protective layer (2), the inside of the flame-retardant coating (6) is provided with four outer layer wires (3), the outer side of the outer layer wires (3) is provided with an electromagnetic shielding paint layer (4), the inside of the flame-retardant coating (6) is filled with a heat preservation filling body (5); The outer wall of the flame-retardant coating (6) is wrapped with an insulating sleeve (7), and the outer wall of the insulating sleeve (7) is wrapped with an outer wear-resistant layer (8).

2. A general purpose paint film enhanced copper clad aluminum round winding wire as defined in claim 1 wherein: The outer wear-resistant layer (8) is woven by nylon wires, the outer wall of the outer wear-resistant layer (8) is provided with a corrosion-resistant coating (9), and the corrosion-resistant coating (9) is connected through the outer wear-resistant layer (8) and the insulating sleeve (7).

3. A general purpose paint film enhanced copper clad aluminum round winding wire as defined in claim 1 wherein: A plurality of clamping grooves (10) are arranged on the surface of the insulating sleeve (7) at equal intervals.

4. A general purpose paint film enhanced copper clad aluminum round winding wire as defined in claim 1 wherein: A plurality of clamping blocks (11) are fixedly connected to the outer wall of the insulating sleeve (7) and arranged on the outer wall of the insulating sleeve (7) at equal intervals.

5. A general purpose paint film enhanced copper clad aluminum round winding wire as defined in claim 4 wherein: The outer wall of the clamping block (11) is fixedly connected with a spring (12), and the clamping block (11) is clamped and connected with the clamping groove (10) through the spring (12).

6. A general purpose paint film enhanced copper clad aluminum round winding wire as defined in claim 2 wherein: The outer surface of the corrosion-resistant coating (9) is adhered with a reflective strip (13).

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