Board-stopping-adjustable PCB surface mounting jig

By setting a stop adjustment component on the PCB mounting fixture, the synchronous movement of the induction generator and receiver is achieved, solving the problem of insufficient stop space on the PCB board during long periods and improving production efficiency.

CN223772416UActive Publication Date: 2026-01-06重庆宇隆电子技术研究院有限公司
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Patent Information

Application Number
CN202423266411.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-01-06
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

In existing technologies, for products with PCBs longer than 180mm, the placement machine's stop space can only support two PCBs during surface mount technology (SMT) production, resulting in long PCB transport time and low production efficiency.

Method used

An adjustable PCB mounting fixture with stop board was designed. By setting a stop board adjustment component on the fixture track, and using a low-speed motor to drive the transmission gear and toothed plate to mesh and transmit power, the sensor generator and sensor receiver move horizontally synchronously, realizing the multi-stop board function, avoiding alarms, and improving production efficiency.

Benefits of technology

It effectively saves PCB board handling time, improves PCB assembly production efficiency, and ensures the stability of the pick-and-place machine operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of PCB (printed circuit board) production, in particular to a board-stopping-adjustable PCB surface mounting jig, which comprises a jig track. The plate stopping adjusting assembly comprises a plurality of first induction through holes and a plurality of second induction through holes, the first induction through holes and the second induction through holes are formed in the two opposite side walls of the jig track, and the two opposite outer walls of the jig track are fixedly connected with linear guide rails. A first linear sliding plate and a second linear sliding plate are slidably connected to the inner sides of the two linear guide rails correspondingly, an induction generator is fixedly installed on the upper end face of the first linear sliding plate, and an induction receiver is fixedly connected to the upper end face of the second linear sliding plate. According to the utility model, the induction generator and the induction receiver can be driven to synchronously and horizontally move for a certain distance, so that one more PCB can stay on the jig track, the carrying time of the PCB is saved, and the production efficiency of PCB surface mounting is effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of PCB board manufacturing technology, specifically to an adjustable PCB mounting fixture. Background Technology

[0002] PCB stands for Printed Circuit Board, which provides electrical connections and mechanical support for electronic components. PCBs mainly achieve their circuit functions by etching conductive lines on an insulating substrate. PCB surface mount technology (SMT) is the process of precisely mounting surface mount components to designated positions on the PCB, including solder paste printing, mounting, and reflow soldering. PCB SMT manufacturing plays an important role in improving the performance of electronic products and reducing production costs.

[0003] Existing technologies often have the following problems when used:

[0004] Existing technologies have problems in the surface mount production of PCBs longer than 180mm. The stopping space of a single surface mount machine can only support two PCBs, resulting in long PCB transport time and low PCB surface mount production efficiency. Utility Model Content

[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an adjustable stop PCB mounting fixture, which can effectively solve the problem of wasted stop space due to excessively long PCB boards, resulting in long PCB board handling time and low PCB mounting production efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] This utility model provides an adjustable PCB mounting fixture, comprising:

[0008] Fixture track;

[0009] A stop plate adjustment assembly includes several No. 1 induction through holes and several No. 2 induction through holes formed on two opposing side walls of the fixture track. Linear guide rails are fixedly connected to both opposing outer walls of the fixture track. A No. 1 linear slide plate and a No. 2 linear slide plate are slidably connected to the inner sides of the two linear guide rails respectively. A sensor generator is fixedly installed on the upper end face of the No. 1 linear slide plate, and a sensor receiver is fixedly connected to the upper end face of the No. 2 linear slide plate. The sensor generator and the sensor receiver are configured in conjunction. An adjustment drive component is fixedly connected to the outer wall of the fixture track.

[0010] The adjustment drive component is used to drive the sensor generator and sensor receiver to complete synchronized horizontal movement.

[0011] Furthermore, the adjustment drive component includes a fixed bracket fixedly connected to the outer wall of the fixture track, a low-speed motor fixedly installed in the middle of the fixed bracket, a transmission gear fixedly connected to the output end of the low-speed motor, and a transmission gear plate fixedly connected to the lower end face of the first linear slide plate, the transmission gear plate meshing with the transmission gear.

[0012] Furthermore, the adjustment drive component also includes two connecting brackets fixedly connected between the ends of the first linear slide plate and the second linear slide plate. The lower end of the connecting bracket is fixedly connected to a suspension bracket, and the upper end of the suspension bracket is rotatably connected to a roller via a pin. The lower end face of the fixture track is fixedly connected to a limit slide rail, and the roller is matched with the inner side of the limit slide rail.

[0013] Furthermore, the linear guide rail, the limiting slide rail, and the connecting bracket all adopt a concave structure.

[0014] Furthermore, the inner surfaces of the linear guide rail and the limiting slide rail are coated with a graphite lubricating coating.

[0015] Furthermore, the center points of the first sensing through-hole, the second sensing through-hole, the sensing generator, and the sensing receiver are all on the same horizontal plane.

[0016] The technical solution provided by this utility model has the following advantages compared with the known prior art:

[0017] This invention includes a stop plate adjustment component. A low-speed motor drives a transmission gear to rotate, and the meshing of the transmission gear and transmission tooth plate drives the first linear slide plate to move horizontally. This moves the sensor generator from its position corresponding to the first sensing through-hole to its position corresponding to the second sensing through-hole. Simultaneously, the first linear slide plate, via a connecting bracket, drives the second linear slide plate to move horizontally in sync, allowing the sensor receiver to move horizontally synchronously with the sensor generator. This ensures the stability of the pick-and-place machine's operation and prevents alarms caused by sensor movement. The sensor generator can then interact with the sensor receiver through the second sensing through-hole. When the sensor generator and receiver are aligned with the second sensing through-hole, the fixture track can hold one more board, saving PCB board transport time and effectively improving PCB placement production efficiency. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a three-dimensional structural schematic diagram from one perspective of the present invention;

[0020] Figure 2 for Figure 1 Enlarged view of point A;

[0021] Figure 3 This is a three-dimensional structural schematic diagram of the present invention from another perspective;

[0022] Figure 4 This is a schematic diagram of the suspension bracket structure in this utility model;

[0023] Reference numerals in the attached diagram: 1. Fixture track; 2. Sensor through hole No. 1; 3. Sensor through hole No. 2; 4. Linear guide rail; 5. Linear slide plate No. 1; 6. Linear slide plate No. 2; 7. Sensor generator; 8. Sensor receiver; 9. Fixed bracket; 10. Low-speed motor; 11. Transmission gear; 12. Transmission gear plate; 13. Connecting bracket; 14. Suspension bracket; 15. Roller; 16. Limiting slide rail. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0025] The present invention will be further described below with reference to the embodiments.

[0026] Example: Refer to Figures 1 to 4A PCB mounting fixture with adjustable stop plate includes: a fixture track 1 and a stop plate adjustment assembly. The stop plate adjustment assembly includes several first-order induction through holes 2 and several second-order induction through holes 3 formed on two opposing side walls of the fixture track 1. Linear guide rails 4 are fixedly connected to both opposing outer walls of the fixture track 1. A first-order linear slide plate 5 and a second-order linear slide plate 6 are slidably connected to the inner sides of the two linear guide rails 4, respectively. An induction generator 7 is fixedly installed on the upper surface of the first-order linear slide plate 5, and an induction receiver 8 is fixedly connected to the upper surface of the second-order linear slide plate 6. The induction generator 7 and the induction receiver 8 are configured in a matching manner. The center points of the first-order induction through holes 2, the second-order induction through holes 3, the induction generator 7, and the induction receiver 8 are all at the same level. On the surface, an adjustment drive component is fixedly connected to the outer wall of the fixture track 1; the adjustment drive component is used to drive the sensor generator 7 and the sensor receiver 8 to complete synchronous horizontal movement. The adjustment drive component includes a fixed bracket 9 fixedly connected to the outer wall of the fixture track 1. A low-speed motor 10 is fixedly installed in the middle of the fixed bracket 9. A transmission gear 11 is fixedly connected to the output end of the low-speed motor 10. A transmission tooth plate 12 is fixedly connected to the lower end face of the first linear slide plate 5. The transmission tooth plate 12 and the transmission gear 11 mesh with each other. The adjustment drive component also includes two connecting brackets 13 fixedly connected between the ends of the first linear slide plate 5 and the second linear slide plate 6. The linear guide rail 4, the limit slide rail 16 and the connecting brackets 13 are all set with a concave structure.

[0027] The low-speed motor 10 drives the transmission gear 11 to rotate. The meshing transmission of the transmission gear 11 and the transmission tooth plate 12 drives the first linear slide plate 5 to move horizontally, so that the sensor generator 7 can move from the position corresponding to the first sensing through hole 2 to the position corresponding to the second sensing through hole 3. At the same time, the first linear slide plate 5 can drive the second linear slide plate 6 to move horizontally synchronously through the connecting bracket 13, so that the sensor receiver 8 can move horizontally synchronously with the sensor generator 7, ensuring the stability of the pick-and-place machine and avoiding alarms caused by moving the sensor. The sensor generator 7 can complete the photoelectric interaction with the sensor receiver 8 through the second sensing through hole 3. When the sensor generator 7, the sensor receiver 8 and the second sensing through hole 3 are aligned, the fixture track 1 can hold one more board, thereby saving PCB board handling time and effectively improving PCB pick-and-place production efficiency.

[0028] Reference Figure 1 , Figure 3 and Figure 4 The lower end of the connecting bracket 13 is fixedly connected to the suspension bracket 14, and the upper end of the suspension bracket 14 is rotatably connected to the roller 15 via a pin. The lower end face of the fixture track 1 is fixedly connected to the limit slide rail 16. The inner surfaces of the linear guide rail 4 and the limit slide rail 16 are coated with a graphite lubricating coating. The roller 15 is matched with the inner side of the limit slide rail 16.

[0029] During the horizontal movement of the connecting bracket 13, the rollers 15 on the suspension leg 14 can slide and engage with the limiting slide rail 16 to ensure the stability of the horizontal movement of the connecting bracket 13, the first linear slide plate 5, and the second linear slide plate 6.

[0030] The working principle of this utility model is as follows:

[0031] In use, if the PCB board has a long length and the sensor generator 7 and sensor receiver 8 are positioned corresponding to the first sensing through-hole 2, the low-speed motor 10 can be started. The low-speed motor 10 drives the transmission gear 11 to rotate. The meshing transmission of the transmission gear 11 and the transmission gear plate 12 drives the first linear slide plate 5 to move horizontally, allowing the sensor generator 7 to move from the position corresponding to the first sensing through-hole 2 to the position corresponding to the second sensing through-hole 3. At the same time, the first linear slide plate 5 can drive the second linear slide plate 6 to move horizontally synchronously through the connecting bracket 13, allowing the sensor receiver 8 to move horizontally synchronously with the sensor generator 7. This ensures the stability of the pick-and-place machine's operation and avoids alarms caused by moving the sensors. The sensor generator 7 can then complete the photoelectric interaction with the sensor receiver 8 through the second sensing through-hole 3. When the sensor generator 7 and sensor receiver 8 are aligned with the second sensing through-hole 3, the fixture track 1 can hold one more board, thereby saving PCB board handling time and effectively improving PCB pick-and-place production efficiency.

[0032] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. A stop board adjustable PCB patching jig, characterized in that, Include: Jig rail (1); Stop plate adjusting assembly, the stop plate adjusting assembly includes a plurality of first induction through hole (2) and a plurality of second induction through hole (3) opened in the two opposite side walls of jig rail (1), the two opposite outer walls of the jig rail (1) are fixedly connected with linear guide rail (4), the inner side of two linear guide rails (4) is respectively slidably connected with a first linear slide (5) and a second linear slide (6), the upper end surface of the first linear slide (5) is fixedly installed with an induction generator (7), the upper end surface of the second linear slide (6) is fixedly connected with an induction receiver (8), the induction generator (7) and the induction receiver (8) are matched, the outer wall of the jig rail (1) is fixedly connected with an adjusting drive component; The adjusting drive component is used for driving the induction generator (7) and the induction receiver (8) to complete synchronous horizontal movement.

2. The PCB paster with adjustable stopper according to claim 1, wherein The adjusting drive component includes a fixed support (9) fixedly connected to the outer wall of the jig rail (1), a low-speed motor (10) is fixedly installed in the middle of the fixed support (9), a transmission gear (11) is fixedly connected to the output end of the low-speed motor (10), a transmission gear plate (12) is fixedly connected to the lower end surface of the first linear slide (5), and the transmission gear plate (12) and the transmission gear (11) are engaged with each other.

3. The PCB paster with adjustable stopper according to claim 2, wherein, The adjusting drive component further includes two connecting supports (13) fixedly connected between the ends of the first linear slide (5) and the second linear slide (6), a suspension foot (14) is fixedly connected to the lower end of the connecting support (13), a roller (15) is rotatably connected to the upper end of the suspension foot (14) through a pin shaft, a limiting slide rail (16) is fixedly connected to the lower end surface of the jig rail (1), and the roller (15) and the limiting slide rail (16) are matched.

4. The PCB paster jig of claim 3, wherein, The linear guide rail (4), the limiting slide rail (16) and the connecting support (13) are all provided in concave structure.

5. The PCB paster jig of claim 3, wherein, The inner side surface of the linear guide rail (4) and the limiting slide rail (16) is coated with a graphite lubricating coating.

6. The PCB paster jig of claim 1, wherein, The center points of the first induction through hole (2), the second induction through hole (3), the induction generator (7) and the induction receiver (8) are all on the same horizontal plane.