Tunnel punching device

Abstract

The utility model relates to the technical field of tunnel construction, and discloses a tunnel punching device which comprises a vehicle plate, a bearing seat is fixedly mounted at the top of the vehicle plate, a multi-axis mechanical arm is fixedly mounted at the top of the bearing seat, and a tunnel punching mechanism is fixedly mounted on the multi-axis mechanical arm; the tunnel punching mechanism comprises a mounting base, a first hydraulic cylinder, a mounting plate, a drilling machine, a drill bit, an electric telescopic rod, a stop block, a laser distance measuring sensor, a guide sliding plate and a propping plate, the mounting base is fixedly mounted on the multi-axis mechanical arm, a first groove is formed in the side, away from the multi-axis mechanical arm, of the mounting base, and the first hydraulic cylinder is fixedly mounted in the first groove; the mounting plate is fixedly mounted at the output shaft end of the first hydraulic cylinder. Compared with the prior art, the tunnel drilling device has the following advantages and effects that a hole with the needed depth can be accurately drilled in the wall in the tunnel according to the requirement, operation is easy and convenient, the working efficiency is improved, and the accuracy of the drilling depth is ensured.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of tunnel construction, in particular to a tunnel drilling device. BACKGROUND

[0002] In tunnel engineering construction, wall drilling operation in the tunnel is a crucial link, and the quality and efficiency directly affect the progress and safety of the whole project. According to the search, the patent document with the authorized announcement number CN221119824U discloses a tunnel support drilling device, which comprises a mobile carrier, a support positioning device and a mechanical drilling assembly. The support positioning device comprises an arc-shaped plate body which is attached to the inner wall of the tunnel and can be deformed. A first telescopic mechanism for connecting the bottom of the arc-shaped plate body is horizontally assembled on the mobile carrier, and a second telescopic mechanism for connecting the top of the arc-shaped plate body is obliquely assembled on the mobile carrier. A plurality of partitions are arranged on the arc-shaped plate body in the width direction, and a positioning waist hole is formed in each partition. The mechanical drilling assembly comprises a mobile base moving in the transverse direction of the mobile carrier and a mechanical arm assembled on the mobile base. A drilling machine is arranged on the mechanical arm and matched with the positioning waist hole. The arc-shaped plate body is attached to the inner wall of the tunnel through the cooperation of the first telescopic mechanism and the second telescopic mechanism, so as to limit the loosening of the surrounding rock or soil layer in the tunnel drilling area. The drilling machine drills along the positioning waist hole, and the drilling position is accurate and the construction is fast.

[0003] The above scheme is found to have at least the following disadvantages in actual use: The drilling depth of the tunnel wall is usually determined by manual experience, and there is a lack of precise measurement and control means, so that the drilling depth is difficult to meet the design requirements, the drilling depth is not accurate enough, and the subsequent construction quality is affected.

[0004] Therefore, we propose a tunnel drilling device to solve the above problems. CONTENT OF THE INVENTION

[0005] The purpose of the present application is to provide a tunnel drilling device which can accurately drill holes of the required depth on the wall in the tunnel according to the requirements, is simple and convenient to operate, improves the work efficiency and ensures the accuracy of the drilling depth.

[0006] The above technical purposes of the application are achieved by the following technical scheme: a tunnel punching device, comprising a vehicle plate, a bearing seat is fixedly installed on the top of the vehicle plate, a multi-axis mechanical arm is fixedly installed on the top of the bearing seat, a tunnel punching mechanism is fixedly installed on the multi-axis mechanical arm, the tunnel punching mechanism comprises a mounting seat, a hydraulic cylinder one, a mounting plate, a drilling machine, a drill bit, an electric telescopic rod, a stop block, a laser ranging sensor, a guide slide plate and a contact plate, the mounting seat is fixedly installed on the multi-axis mechanical arm, a groove one is formed on the side of the mounting seat away from the multi-axis mechanical arm, the hydraulic cylinder one is fixedly installed in the groove one, the mounting plate is fixedly installed on the output shaft end of the hydraulic cylinder one, the drilling machine is detachably installed and fixed on the side of the mounting plate away from the hydraulic cylinder one, the drill bit is detachably installed and fixed on the output end of the drilling machine, the electric telescopic rod is arranged on the top of the mounting seat, the stop block is fixedly installed on the output shaft end of the electric telescopic rod, a groove two is formed on the side of the stop block away from the electric telescopic rod, the laser ranging sensor is fixedly installed in the groove two, the guide slide plate is fixedly installed on the side of the mounting plate close to the mounting seat, the guide slide plate slidably penetrates through the mounting seat on the side of the guide slide plate away from the mounting plate, and the contact plate is fixedly installed on the side of the guide slide plate away from the mounting plate.

[0007] Further, the laser emitting end of the laser ranging sensor is flush with the side of the stop block away from the electric telescopic rod.

[0008] Further, the top of the mounting seat is fixedly installed with a pad seat, and the electric telescopic rod is fixedly installed on the pad seat.

[0009] Further, the mounting seat is fixedly installed with a support frame, and the arc-shaped fixing plate is fixedly installed on the side of the support frame away from the mounting seat.

[0010] Further, the side of the arc-shaped fixing plate is formed with a avoiding hole, the axis of the drill bit coincides with the circle of the avoiding hole, and the diameter of the drill bit is smaller than the inner diameter of the avoiding hole.

[0011] Further, the bottom corners of the vehicle plate are rotatably installed with universal wheels, and the top right side of the vehicle plate is fixedly installed with a handrail.

[0012] Further, the top left side of the vehicle plate is fixedly installed with a power supply box with an open top structure, a battery pack is fixedly installed in the power supply box, a controller is fixedly installed on the front outer wall of the power supply box, a display and a plurality of control buttons are arranged on the controller, and the battery pack is electrically connected with the controller.

[0013] Further, the bottom center of the vehicle plate is fixedly installed with a hydraulic cylinder two, the output shaft end of the hydraulic cylinder two is fixedly installed with a positioning plate, and the bottom of the positioning plate is fixedly installed with an anti-skid pad.

[0014] The application comprises at least one of the following beneficial technical effects:

[0015] 1、The tunnel punching mechanism can accurately punch holes of the required depth on the wall in the tunnel according to the requirements, is simple and convenient to operate, improves the work efficiency, and ensures the accuracy of the punching depth.

[0016] 2、The punching device can be stably fixed on the ground as a whole through the cooperative action of the hydraulic cylinder two, the positioning plate and the non-slip pad, can prevent displacement during punching work, improves the operation safety and ensures the drilling accuracy. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a front view of the embodiment.

[0018] Figure 2 is a bottom view of the embodiment.

[0019] Figure 3 is a front view of the tunnel punching mechanism.

[0020] Figure 4 is a right view of the tunnel punching mechanism.

[0021] In the figure, 1, the car plate; 2, the bearing seat; 3, the multi-axis mechanical arm; 4, the tunnel punching mechanism; 41, the mounting seat; 42, the hydraulic cylinder one; 43, the mounting plate; 44, the drilling machine; 45, the drill bit; 46, the pad seat; 47, the electric telescopic rod; 48, the stop block; 49, the laser ranging sensor; 410, the guide slide plate; 411, the abutting plate; 412, the support frame; 413, the arc-shaped abutting plate; 414, the avoiding hole; 5, the universal wheel; 6, the handrail; 7, the power supply box; 8, the battery pack; 9, the controller; 10, the hydraulic cylinder two; 11, the positioning plate; 12, the non-slip pad. DETAILED DESCRIPTION

[0022] The technical solutions of the application will be described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the application, not all. Based on the embodiments of the application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the application.

[0023] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4The application provides a tunnel punching device, which comprises a vehicle plate 1, a bearing seat 2 fixedly installed on the top of the vehicle plate 1, a multi-axis mechanical arm 3 fixedly installed on the top of the bearing seat 2, and a tunnel punching mechanism 4 fixedly installed on the multi-axis mechanical arm 3. The multi-axis mechanical arm 3 is used for adjusting the angle of the tunnel punching mechanism 4, so that the tunnel wall can be punched at different angles. The tunnel punching mechanism 4 comprises a mounting seat 41, a hydraulic cylinder 42, a mounting plate 43, a drilling machine 44, a drill bit 45, an electric telescopic rod 47, a stop block 48, a laser ranging sensor 49, a guide sliding plate 410 and a contact plate 411. The mounting seat 41 is fixedly installed on the multi-axis mechanical arm 3, a groove 1 is formed in the side of the mounting seat 41 away from the multi-axis mechanical arm 3, the hydraulic cylinder 42 is fixedly installed in the groove 1, the mounting plate 43 is fixedly installed on the output shaft end of the hydraulic cylinder 42, the drilling machine 44 is detachably installed on the side of the mounting plate 43 away from the hydraulic cylinder 42, the drill bit 45 is detachably installed on the output end of the drilling machine 44, the electric telescopic rod 47 is arranged on the top of the mounting seat 41, the stop block 48 is fixedly installed on the output shaft end of the electric telescopic rod 47, a groove 2 is formed in the side of the stop block 48 away from the electric telescopic rod 47, the laser ranging sensor 49 is fixedly installed in the groove 2, the guide sliding plate 410 is fixedly installed on the side of the mounting plate 43 close to the mounting seat 41, the guide sliding plate 410 slides through the mounting seat 41 on the side of the mounting plate 43 away from the mounting plate 43, and the contact plate 411 is fixedly installed on the side of the guide sliding plate 410 away from the mounting plate 43. The hydraulic cylinder 42 is used for driving the mounting plate 43, the drilling machine 44 and the drill bit 45 to move linearly. The output end of the drilling machine 44 is used for driving the drill bit 45 to rotate at high speed, so that the tunnel wall can be punched. The electric telescopic rod 47 is used for controlling the stop block 48 and the laser ranging sensor 49 to move linearly horizontally, and then the distance between the stop block 48 and the contact plate 411 can be adjusted. The laser ranging sensor 49 is used for measuring the distance between the stop block 48 and the contact plate 411, and the distance is the depth of the drill bit 45 drilled into the tunnel wall, so that the punching operation can be accurately measured.

[0024] In the embodiment, the laser emitting end of the laser ranging sensor 49 is flush with the side of the stop block 48 away from the electric telescopic rod 47, so that the measurement accuracy of the distance between the stop block 48 and the contact plate 411 is ensured.

[0025] In the embodiment, the top of the mounting seat 41 is fixedly installed with a pad seat 46, and the electric telescopic rod 47 is fixedly installed on the pad seat 46. The pad seat 46 plays a role in stably supporting the electric telescopic rod 47.

[0026] In the embodiment, the support frame 412 is fixedly installed on the mounting base 41, and an arc-shaped resisting plate 413 is fixedly installed on the side of the support frame 412 away from the mounting base 41. An avoiding hole 414 is formed in one side of the arc-shaped resisting plate 413. The shaft center of the drill bit 45 coincides with the circle of the avoiding hole 414, and the diameter of the drill bit 45 is smaller than the inner diameter of the avoiding hole 414. The support frame 412 and the arc-shaped resisting plate 413 are designed to support and reinforce the surrounding area of the tunnel wall drilled by the drill bit 45, so as to limit the loosening of the surrounding rock or soil around the drilling area of the tunnel wall and reduce the risk of falling of the surrounding rock or soil. The design of the avoiding hole 414 can ensure the smooth passing of the drill bit 45 through the arc-shaped resisting plate 413 and prevent the drill bit 45 from contacting the arc-shaped resisting plate 413.

[0027] In the embodiment, universal wheels 5 are rotatably installed at the four corners of the bottom of the plate 1, and a handrail 6 is fixedly installed at the top right side of the plate 1, so as to facilitate the flexible movement of the whole drilling device in the tunnel.

[0028] A hydraulic cylinder two 10 is fixedly installed at the bottom center of the plate 1, and a positioning plate 11 is fixedly installed at the output shaft end of the hydraulic cylinder two 10. An anti-skid pad 12 is fixedly installed at the bottom of the positioning plate 11. The hydraulic cylinder two 10 is used to control the vertical lifting of the positioning plate 11 and the anti-skid pad 12, so as to stably fix the whole drilling device during work, prevent displacement, and improve the operation safety and drilling accuracy.

[0029] In the embodiment, a power box 7 with an open top structure is fixedly installed at the top left side of the plate 1. A storage battery group 8 is fixedly installed in the power box 7. A controller 9 is fixedly installed on the front outer wall of the power box 7. A display and a plurality of control buttons are arranged on the controller 9. The storage battery group 8 is electrically connected with the controller 9. The multi-axis mechanical arm 3, the hydraulic cylinder one 42, the drill 44, the electric telescopic rod 47, the laser ranging sensor 49, and the hydraulic cylinder two 10 are electrically connected with the controller 9. The storage battery group 8 is used to supply power to the multi-axis mechanical arm 3, the hydraulic cylinder one 42, the drill 44, the electric telescopic rod 47, the laser ranging sensor 49, the hydraulic cylinder two 10, and the controller 9. The plurality of control buttons are used to control the multi-axis mechanical arm 3, the hydraulic cylinder one 42, the drill 44, the electric telescopic rod 47, the laser ranging sensor 49, and the hydraulic cylinder two 10 to be powered and operated. The data value measured by the laser ranging sensor 49 can be displayed on the display, so as to facilitate the staff to check the value. Since the connection mode and the drilling mode are mature technologies in the art, they have been fully disclosed, and thus will not be described herein.

[0030] Through the above structure, the tunnel punching device provided by the application is used first. The whole punching device is pushed into the working area needing punching in the tunnel. The multi-axis mechanical arm 3 is controlled to run. The drill bit 45 is adjusted to the required angle. The drill bit 45 is aligned with the part needing punching on the tunnel wall. Then the whole device is moved. The arc-shaped abutting plate 413 is tightly abutted and fitted on the tunnel wall. The hydraulic cylinder two 10 is controlled to extend and run. The output end of the hydraulic cylinder two 10 pushes the positioning plate 11 and the anti-skid pad 12 to vertically descend until the anti-skid pad 12 tightly abuts the ground in the tunnel, and the hydraulic cylinder two 10 stops running. At this time, the whole punching device can be stably fixed on the ground. During the subsequent punching operation, the whole punching device can be ensured not to be displaced.

[0031] Subsequently, the hydraulic cylinder one 42 is controlled to extend and run. The output end of the hydraulic cylinder one 42 pushes the mounting plate 43, the drilling machine 44 and the drill bit 45 to move linearly. The mounting plate 43 drives the guide sliding plate 410 and the abutting plate 411 to move. When one end of the drill bit 45 enters the avoiding hole 414 and abuts the tunnel wall, the hydraulic cylinder one 42 is paused. Then the laser ranging sensor 49 is started, and the electric telescopic rod 47 is controlled to extend and run. The electric telescopic rod 47 pushes the stop block 48 and the laser ranging sensor 49 to move linearly. The distance between the stop block 48 and the abutting plate 411 gradually decreases. At this time, the distance between the stop block 48 and the abutting plate 411 can be measured by the laser ranging sensor 49. This distance is the depth of the drill bit 45 drilled into the tunnel wall. When the distance between the stop block 48 and the abutting plate 411 is adjusted to the required punching depth value, the electric telescopic rod 47 is stopped. The operation of punching depth adjustment and control is completed.

[0032] Then, the drilling machine 44 is controlled to run, driving the drill bit 45 to rotate at high speed. Then the hydraulic cylinder one 42 is controlled to extend and run again. The output end of the hydraulic cylinder one 42 pushes the mounting plate 43, the drilling machine 44 and the drill bit 45 to move linearly. The mounting plate 43 drives the guide sliding plate 410 and the abutting plate 411 to move. The tunnel wall can be punched by the high-speed rotating drill bit 45. When the abutting plate 411 moves to abut the stop block 48, the precise control of the punching depth is completed. The drilling machine 44 is paused. The drill bit 45 is moved out of the drilled hole by controlling the hydraulic cylinder one 42 to reset. Then the hydraulic cylinder two 10 is controlled to reset. The positioning plate 11 and the anti-skid pad 12 are lifted back to the original position. The punching device can be pushed to the next punching area. According to the above operation steps, the hole with the required depth can be precisely punched in the next punching area.

Claims

1. A tunneling device, characterized by, The utility model provides a kind of tunnel drilling mechanism, including vehicle plate (1), the top of the vehicle plate (1) is fixedly installed with bearing seat (2), the top of the bearing seat (2) is fixedly installed with multi-axis mechanical arm (3), and the multi-axis mechanical arm (3) is fixedly installed with tunnel drilling mechanism (4), and the tunnel drilling mechanism (4) includes mounting seat (41), hydraulic cylinder one (42), mounting plate (43), drill (44), drill bit (45), electric telescopic rod (47), stop block (48), laser ranging sensor (49), guide slide plate (410) and contact plate (411), the mounting seat (41) is fixedly installed on the multi-axis mechanical arm (3), recess one is opened in the side of the mounting seat (41) away from multi-axis mechanical arm (3), the hydraulic cylinder one (42) is fixedly installed in the recess one, the mounting plate (43) is fixedly installed on the output shaft end of the hydraulic cylinder one (42), the drill (44) is detachably installed and fixed on the side of the mounting plate (43) away from hydraulic cylinder one (42), the drill bit (45) is detachably installed and fixed on the output end of the drill (44), the electric telescopic rod (47) is arranged on the top of the mounting seat (41), the stop block (48) is fixedly installed on the output shaft end of the electric telescopic rod (47), recess two is opened in the side of the stop block (48) away from electric telescopic rod (47), the laser ranging sensor (49) is fixedly installed in the recess two, the guide slide plate (410) is fixedly installed on the side of the mounting plate (43) close to mounting seat (41), the guide slide plate (410) is slid through the mounting seat (41) on the side of the guide slide plate (410) away from mounting plate (43), and the contact plate (411) is fixedly installed on the side of the guide slide plate (410) away from mounting plate (43).

2. The tunneling device of claim 1, wherein: The laser emission end of the laser ranging sensor (49) is flush with the side of the stop block (48) away from electric telescopic rod (47).

3. The tunneling device of claim 1, wherein: The top of the mounting seat (41) is fixedly installed with pad seat (46), and the electric telescopic rod (47) is fixedly installed on the pad seat (46).

4. The tunneling device of claim 1, wherein: Support frame (412) is fixedly installed on the mounting seat (41), and arc-shaped fixed plate (413) is fixedly installed on the side of the support frame (412) away from mounting seat (41).

5. The tunneling device of claim 4, wherein: The side of the arc-shaped fixed plate (413) is provided with an avoiding hole (414), the axis of the drill bit (45) coincides with the circle of the avoiding hole (414), and the diameter size of the drill bit (45) is less than the inner diameter size of the avoiding hole (414).

6. The tunneling device of claim 1, wherein: Universal wheel (5) is rotatably installed on the bottom of the vehicle plate (1) four corners, and handrail (6) is fixedly installed on the top right side of the vehicle plate (1).

7. The tunneling device of claim 1, wherein: The top left side of the car board (1) is fixedly installed with a power box (7) with an open top structure, a battery pack (8) is fixedly installed in the power box (7), a controller (9) is fixedly installed on the front outer wall of the power box (7), a display and a plurality of control buttons are arranged on the controller (9), and the battery pack (8) is electrically connected with the controller (9).

8. The tunneling device of claim 1, wherein: The bottom center of the car board (1) is fixedly installed with a hydraulic cylinder two (10), the output shaft end of the hydraulic cylinder two (10) is fixedly installed with a positioning plate (11), and the bottom of the positioning plate (11) is fixedly installed with a non-slip pad (12).

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