Ground cloth production equipment and ground cloth

Abstract

The utility model relates to the technical field of gardening ground cloth, and particularly discloses ground cloth production equipment and ground cloth, and the ground cloth production equipment comprises a storage bin used for storing raw materials required by ground cloth production; the spinning mechanism is provided with a feeding end and a discharging end, the feeding end is connected with the storage bin, and the discharging end is arranged on the side away from the feeding end; the forming mechanism is connected with the discharging end of the spinning mechanism, and the forming mechanism is used for weaving the fibers extruded from the discharging end into cloth; the punching mechanism comprises a first driving source, a punching head and a pressing plate assembly, the pressing plate assembly is used for fixing the ground cloth, the first driving source is in transmission connection with the punching head, the first driving source is arranged towards a pressing plate, an avoiding hole allowing the punching head to penetrate through is formed in the pressing plate assembly, and the punching head penetrates through the avoiding hole to make contact with the ground cloth to achieve punching. The anti-aging ground fabric has an anti-aging effect, and the service life of the ground fabric can be prolonged.

Description

Technical Field

[0001] This application relates to the technical field of horticultural ground cover, and in particular to a ground cover production device and a ground cover. Background Technology

[0002] Horticultural ground cover, also known as horticultural crop cover, weed control cover, or weed control cover, is a fabric material used in horticulture and farmland, typically made of polyester, polypropylene, or other synthetic fibers. It is breathable and waterproof, effectively blocking weed growth while allowing water and air to permeate, helping to maintain soil moisture.

[0003] Currently available garden carpets, due to prolonged exposure to sunlight, suffer from ultraviolet radiation that damages the molecular structure of the carpet material, making them brittle and fragile. Over time, these carpets are prone to tearing or breaking. Existing carpet production equipment cannot improve this problem of carpets becoming brittle and fragile. Utility Model Content

[0004] To address the problem that existing floor coverings tend to become fragile and brittle after prolonged use, this application provides a floor covering production device and a floor covering.

[0005] On the one hand, the ground cover production equipment provided in this application adopts the following technical solution:

[0006] A fabric production device, comprising:

[0007] Storage silos are used to store the raw materials needed for the production of ground cover fabric;

[0008] The spinning mechanism has a feed end and a discharge end. The feed end is connected to the storage bin, and the discharge end is located on the side away from the feed end.

[0009] The forming mechanism is connected to the discharge end of the spinning mechanism. The forming mechanism is used to weave the fibers extruded from the discharge end into fabric.

[0010] The punching mechanism includes a first drive source, a punching head, and a pressure plate assembly. The pressure plate assembly is used to fix the floor cloth. The first drive source is connected to the punching head in a transmission manner. The first drive source is positioned facing the pressure plate. The pressure plate assembly has a clearance hole for the punching head to pass through. The punching head passes through the clearance hole and contacts the floor cloth to perform punching.

[0011] By adopting the above technical solution and setting a perforation mechanism to perforate the floor cover, the stress distribution of the floor cover can be changed during use, so that the stress will not be concentrated in a small area, thereby reducing the possibility of tearing or damage during use. In addition, perforation can also improve the flexibility of the floor cover, making it less prone to brittle fracture when subjected to external force, thus achieving an anti-aging effect and extending the service life of the floor cover.

[0012] Optionally, the pressure plate assembly includes a first pressure plate and a second pressure plate, which are respectively located on both sides of the thickness direction of the ground fabric. The first pressure plate has a first hole and the second pressure plate has a second hole. The first hole and the second hole are arranged opposite to each other, and both the first hole and the second hole are used for the punch head to pass through.

[0013] By adopting the above technical solution, and by setting the first pressure plate and the second pressure plate, the floor cloth can be fixed before drilling, so as to avoid wrinkles or displacement of the floor cloth during drilling, thereby ensuring the accuracy of drilling and achieving good drilling results.

[0014] Optionally, the punching mechanism may also include a second drive source connected to a second pressure plate, which drives the second pressure plate to move toward or away from the first pressure plate.

[0015] By adopting the above technical solution, when a punching operation is required, the second driving source drives the second pressure plate to fix the ground cloth. When punching is not required, the second driving source drives the second pressure plate away from the ground cloth, thereby ensuring the normal movement of the ground cloth between the grain storage bin, the spinning mechanism, the forming mechanism and the punching mechanism.

[0016] Optionally, the drilling mechanism also includes a mounting plate, and multiple drilling heads are provided, each drilling head is mounted on the mounting plate, and the drilling heads are spaced apart from each other.

[0017] By adopting the above technical solution and setting multiple punch heads, multiple holes can be punched on the ground fabric at one time, which helps to improve punching efficiency. In addition, multiple holes can also promote air circulation, reduce the temperature inside the fabric, thereby reducing material stress caused by thermal expansion and contraction, and preventing potential cracks as much as possible.

[0018] Optionally, the mounting plate has a mounting groove, and a mounting block is provided at one end of the drilling head near the mounting plate. The mounting block is slidably installed in the mounting groove. An elastic element is provided in the mounting groove, with one end of the elastic element contacting the inner wall of the mounting groove and the other end contacting the mounting block.

[0019] By adopting the above technical solution and setting up an elastic element, during the punching process, when the punching head comes into contact with the floor cloth, the punching head applies force to the floor cloth, and the floor cloth applies reverse pressure to the punching head, causing the elastic element to contract, absorb and disperse the impact force, so as to achieve a good punching effect.

[0020] Optionally, the end of the punch head furthest from the mounting block is tapered or annular.

[0021] By adopting the above technical solution, by setting the end of the punching head away from the mounting block to be conical or annular, the contact area with the flooring can be reduced during punching, thereby applying greater pressure to the flooring to facilitate punching and minimizing the occurrence of incomplete punching or punching waste sticking to the flooring.

[0022] Optionally, a protective block is installed at the end of the punch head near the mounting plate, and the protective block is located between the second pressure plate and the mounting plate.

[0023] By adopting the above technical solution and setting a protective block, direct contact between the drilling head or mounting plate and the second pressure plate can be avoided as much as possible, thus protecting the drilling head and mounting plate and minimizing damage to the drilling head caused by the impact generated each time drilling, thereby enhancing the service life of the drilling head.

[0024] Optionally, the punch head and the mounting block can be detachably connected.

[0025] By adopting the above technical solution, the detachable connection between the punch head and the mounting block facilitates the installation and removal of the punch head, thereby enabling the number and position of the punch head to be set as needed, thus enhancing the applicability of the punching mechanism.

[0026] Optionally, a coating mechanism may also be included, located between the punching mechanism and the forming mechanism, for applying an anti-UV coating to the surface of the fabric.

[0027] By adopting the above technical solution, an anti-UV coating is applied to the floor cover through a coating mechanism, which can effectively reduce the direct exposure of the floor cover to ultraviolet rays, thereby protecting the floor cover, reducing embrittlement and aging caused by sun exposure, and extending the service life of the floor cover.

[0028] On the other hand, this application also provides a floor covering, which is produced using any of the floor covering production equipment described above. The floor covering includes a first coating, a fiber layer, and a second coating, with the fiber layer disposed between the first coating and the second coating. The floor covering has multiple holes.

[0029] By adopting the above technical solution, and by setting a first coating and a second coating on both sides of the floor cover, the floor cover can achieve a better protective effect and further enhance its service life.

[0030] Compared with the prior art, this application includes at least one of the following beneficial technical effects:

[0031] 1. By setting a perforation mechanism to perforate the floor cover, the stress distribution of the floor cover can be changed when it is used, so that the stress will not be concentrated in a small area, thereby reducing the possibility of tearing or damage to the floor cover during use.

[0032] 2. Perforation can also improve the flexibility of the flooring, making it less prone to brittle breakage when subjected to external forces, thereby achieving an anti-aging effect and extending the service life of the flooring.

[0033] 3. Perforation can also promote air circulation and reduce the temperature inside the fabric, thereby reducing material stress caused by thermal expansion and contraction and preventing potential cracks as much as possible;

[0034] 4. The anti-UV coating can effectively reduce the direct exposure of ultraviolet rays to the floor cover, thereby protecting the floor cover, reducing embrittlement and aging caused by sun exposure, and extending the service life of the floor cover. Attached Figure Description

[0035] Figure 1 This is a schematic diagram of the overall structure of the fabric production equipment in this application.

[0036] Figure 2 This is a schematic diagram of the perforation mechanism in the fabric production equipment of this application.

[0037] Figure 3 This is a top view of the perforation mechanism in the fabric production equipment of this application.

[0038] Figure 4 This is a schematic diagram of the mounting plate and the punch head in this application.

[0039] Figure 5 This is a cross-sectional view of the ground cover in this application.

[0040] In the picture:

[0041] 1. Storage bin; 2. Spinning mechanism; 21. Feed end; 22. Discharge end; 3. Forming mechanism; 4. Drilling mechanism; 41. First drive source; 42. Drilling head; 43. Pressure plate assembly; 431. First pressure plate; 432. Second pressure plate; 433. First hole; 434. Second hole; 44. Clearance hole; 45. Second drive source; 46. Mounting plate; 461. Mounting groove; 462. Mounting block; 463. Elastic element; 47. Protective block; 48. Coating mechanism; 51. First coating layer; 52. Fiber layer; 53. Second coating layer. Detailed Implementation

[0042] The following will refer to the appendices in the embodiments of this application. Figure 1-5 The technical solutions in the embodiments of this application are clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0043] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the term "and / or" in this document is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or B existing alone. Furthermore, the character " / " in this document, unless otherwise specified, generally indicates that the preceding and following related objects have an "or" relationship.

[0044] This application discloses a fabric production device, referring to... Figure 1 The system includes a storage bin 1, a spinning mechanism 2, a forming mechanism 3, and a perforating mechanism 4. The storage bin 1 is used to store the raw materials required for producing the fabric, such as polypropylene, polyester, or cotton and linen. The spinning mechanism 2 has an inlet end 21 and an outlet end 22. The inlet end 21 is connected to the storage bin 1, and the outlet end 22 is located on the side away from the inlet end 21. The raw materials enter the spinning mechanism 2 from the inlet end 21. In this embodiment, the spinning mechanism 2 is specifically a melt spinning machine. The raw materials are heated to a molten state by the melt spinning machine, turning them into a flowing melt. The molten raw materials are then extruded and refined into fiber form, which is extruded from the outlet end 22 and cooled to form solid fibers.

[0045] The forming mechanism 3 is connected to the discharge end 22 of the spinning mechanism 2. The forming mechanism 3 is used to weave the fibers that have been extruded and cooled from the discharge end 22 into a fabric. In this embodiment, the forming mechanism 3 is specifically a weaving machine. In other embodiments, it can also be a nonwoven machine, such as a needle punching machine, which uses a needle punching process to physically fix the fibers to form a nonwoven fabric. This is not limited here.

[0046] Reference Figure 2 and Figure 3 The punching mechanism 4 includes a frame, a first drive source 41, a punching head 42, and a pressure plate assembly. The pressure plate assembly is used to fix the floor cloth. In this embodiment, the first drive source 41 is specifically a drive motor. The first drive source 41 is fixedly installed on the frame and is connected to the punching head 42 in a transmission manner. The first drive source 41 is positioned facing the pressure plate assembly. The pressure plate assembly has a clearance hole for the punching head 42 to pass through. The punching head 42 passes through the clearance hole and contacts the floor cloth to achieve punching.

[0047] By fixing the floor covering with a pressure plate assembly, wrinkles or displacement during punching can be minimized, resulting in better punching results. Punching alters the stress distribution on the floor covering, preventing stress concentration in a small area and reducing the likelihood of tearing or damage. Furthermore, punching increases the flexibility of the floor covering, making it less prone to brittle fracture under external forces, thus achieving anti-aging effects and extending its lifespan.

[0048] Specifically, refer to Figure 2 and Figure 3 In this embodiment, the pressure plate assembly includes a first pressure plate 431 and a second pressure plate 432. The first pressure plate 431 and the second pressure plate 432 are respectively disposed on both sides of the fabric thickness direction. The first pressure plate 431 has a first hole 433, and the second pressure plate 432 has a second hole 434. The first hole 433 and the second hole 434 are arranged opposite to each other, and both the first hole 433 and the second hole 434 are used for the punch head 42 to pass through. The punching mechanism 4 includes a second drive source 45, which is fixedly mounted on the frame. In this embodiment, the second drive source 45 is specifically a drive motor. The second drive source 45 is connected to the second pressure plate 432, and the second drive source 45 drives the second pressure plate 432 to move toward or away from the first pressure plate 431.

[0049] Before punching the floor cover, the floor cover is conveyed to the first pressure plate 431. The second drive source 45 drives the second pressure plate 432 to move closer to the first pressure plate 431 until the first pressure plate 431 and the second pressure plate 432 together clamp the floor cover, thus fixing it in place. Then, the first drive source 41 drives the punching head 42 to move closer to the floor cover. The punching head 42 passes through the second hole 434, the floor cover, and the first hole 433 in sequence, punching a hole in the floor cover. The waste generated from punching is discharged along the first hole 433.

[0050] After punching is completed, the punching head 42 moves away from the ground fabric under the drive of the first drive source 41, and the second pressure plate 432 moves away from the ground fabric under the drive of the second drive source 45. The ground fabric moves to the next station under the action of the feeding mechanism and the unloading mechanism. It can be understood that the feeding mechanism and the unloading mechanism (not shown in the figure) can be the feeding roller and the unloading roller in this embodiment. The feeding mechanism and the unloading mechanism are existing technologies and will not be described in detail here.

[0051] It is understood that in this embodiment, multiple punch heads 42 are provided, and the punching mechanism 4 also includes a mounting plate 46. Each punch head 42 is mounted on the mounting plate 46, and the punch heads 42 are spaced apart from each other. By providing multiple punch heads 42, multiple holes can be punched on the floor cloth at one time, which helps to improve punching efficiency.

[0052] In other embodiments, the punch head 42 can also be a single unit, which can punch holes multiple times at different locations on the fabric to achieve the punching operation. This is not limited here.

[0053] Furthermore, refer to Figure 2 and Figure 4The mounting plate 46 has a mounting groove 461. A mounting block 462 is provided at one end of the drilling head 42 near the mounting plate 46. The mounting block 462 is slidably mounted in the mounting groove 461. An elastic element 463 is provided within the mounting groove 461. One end of the elastic element 463 contacts the inner wall of the mounting groove 461, and the other end contacts the mounting block 462. In this embodiment, the elastic element 463 is specifically a spring. In other embodiments, the elastic element 463 can also be a rubber pad, etc., and is not limited here.

[0054] By setting the elastic element 463, during the punching process, when the punching head 42 contacts the floor cloth, the punching head 42 applies force to the floor cloth, and the floor cloth applies reverse pressure to the punching head 42, causing the elastic element 463 to contract, absorb and disperse the impact force, so as to achieve a good punching effect.

[0055] Furthermore, refer to Figure 2 and Figure 4 The punch head 42 and the mounting block 462 are detachably connected. This connection can be a snap-fit ​​or a threaded connection, etc., and is not limited here. Because the punch head 42 and the mounting block 462 are detachably connected, it is convenient to install and remove the punch head 42, thereby allowing the number and position of the punch heads 42 to be set as needed, enhancing the applicability of the punching mechanism 4.

[0056] In some embodiments, the end of the punch head 42 furthest from the mounting block 462 is tapered or annular. Specifically, when the punch head 42 is annular, it is a ring-shaped blade. By setting the end of the punch head 42 furthest from the mounting block 462 to be tapered or annular, the contact area with the floor covering can be reduced during punching, thereby applying greater pressure to the floor covering to facilitate punching and minimizing incomplete punching or punching waste adhering to the floor covering.

[0057] Reference Figure 2 and Figure 4 A protective block 47 is installed at one end of the punch head 42 near the mounting plate 46, and the protective block 47 is located between the second pressure plate 432 and the mounting plate 46. The protective block 47 is sleeved on the outer periphery of the punch head 42 and is made of rubber. By setting the protective block 47, direct contact between the punch head 42 or the mounting plate 46 and the second pressure plate 432 can be avoided as much as possible, protecting the punch head 42 and the mounting plate 46, and minimizing damage to the punch head 42 caused by the impact generated during each punching, thereby extending the service life of the punch head 42.

[0058] In this embodiment, the floor covering production equipment also includes a coating mechanism 48, which is located between the punching mechanism 4 and the forming mechanism 3. The coating mechanism 48 is used to apply an anti-UV coating to the surface of the floor covering. Specifically, the coating mechanism 48 includes a frame and two coating rollers. The coating rollers are rotatably mounted on the frame, and the two coating rollers are respectively located on both sides of the floor covering in the thickness direction. The coating rollers apply the anti-UV coating to the floor covering by contacting it. The anti-UV coating typically contains ultraviolet absorbers or stabilizers, which can effectively absorb or reflect ultraviolet rays, effectively reducing the direct exposure of ultraviolet rays to the floor covering substrate, thereby protecting the floor covering, reducing embrittlement and aging problems caused by sun exposure, and extending the service life of the floor covering.

[0059] Reference Figure 5 This application also discloses a floor covering, produced using the aforementioned floor covering production equipment. The floor covering includes a first coating 51, a fiber layer 52, and a second coating 53. The fiber layer 52 is disposed between the first coating 51 and the second coating 53. The first coating 51 and the second coating 53 are respectively coated on two opposite surfaces of the fiber layer 52. Multiple holes are formed in the floor covering, each hole penetrating the floor covering along its thickness direction. By providing the first coating 51 and the second coating 53 on both sides of the floor covering, a better protective effect can be achieved, further enhancing the service life of the floor covering. The holes in the floor covering can change the stress distribution, preventing stress from concentrating in a small area, thereby reducing the possibility of tearing or damage during use. Furthermore, perforation can improve the flexibility of the floor covering, making it less prone to brittle fracture under external force, thus achieving an anti-aging effect and extending the service life of the floor covering. Perforation can also promote air circulation, lowering the temperature inside the fabric, thereby reducing material stress caused by thermal expansion and contraction, and preventing potential cracks as much as possible.

[0060] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A fabric production equipment, characterized in that, include: Storage bin (1), used to store the raw materials required for the production of ground fabric; The spinning mechanism (2) has a feed end (21) and a discharge end (22), the feed end (21) being connected to the storage bin (1), and the discharge end (22) being located on the side away from the feed end (21); The forming mechanism (3) is connected to the discharge end (22) of the spinning mechanism (2), and the forming mechanism (3) is used to weave the fibers extruded from the discharge end (22) into a cloth; The punching mechanism (4) includes a first drive source (41), a punching head (42), and a pressure plate assembly. The pressure plate assembly is used to fix the floor cloth. The first drive source (41) is connected to the punching head (42) in a transmission manner. The first drive source (41) is arranged facing the pressure plate assembly. The pressure plate assembly has a clearance hole for the punching head (42) to pass through. The punching head (42) passes through the clearance hole and contacts the floor cloth to punch holes.

2. The fabric production equipment according to claim 1, characterized in that: The pressure plate assembly includes a first pressure plate (431) and a second pressure plate (432). The first pressure plate (431) and the second pressure plate (432) are respectively disposed on both sides of the thickness direction of the ground fabric. The first pressure plate (431) has a first hole (433) and the second pressure plate (432) has a second hole (434). The first hole (433) and the second hole (434) are arranged opposite to each other. Both the first hole (433) and the second hole (434) are used for the punching head (42) to pass through.

3. The fabric production equipment according to claim 2, characterized in that: The punching mechanism (4) further includes a second driving source (45), which is connected to the second pressure plate (432). The second driving source (45) drives the second pressure plate (432) to move toward the side closer to or away from the first pressure plate (431).

4. The fabric production equipment according to claim 3, characterized in that: The drilling mechanism (4) also includes a mounting plate (46), and multiple drilling heads (42) are provided. Each drilling head (42) is mounted on the mounting plate (46), and each drilling head (42) is spaced apart from the others.

5. The fabric production equipment according to claim 4, characterized in that: The mounting plate (46) has a mounting groove (461) inside. The end of the drilling head (42) near the mounting plate (46) is provided with a mounting block (462). The mounting block (462) is slidably installed in the mounting groove (461). An elastic element (463) is provided in the mounting groove (461). One end of the elastic element (463) contacts the inner wall of the mounting groove (461), and the other end contacts the mounting block (462).

6. The fabric production equipment according to claim 5, characterized in that: The end of the punch (42) away from the mounting block (462) is conical or annular.

7. The fabric production equipment according to claim 5, characterized in that: A protective block (47) is installed at one end of the punch head (42) near the mounting plate (46), and the protective block (47) is located between the second pressure plate (432) and the mounting plate (46).

8. The fabric production equipment according to claim 5, characterized in that: The punch head (42) is detachably connected to the mounting block (462).

9. The fabric production equipment according to claim 1, characterized in that: It also includes a coating mechanism (48) disposed between the punching mechanism (4) and the forming mechanism (3), the coating mechanism (48) being used to apply an anti-UV coating to the surface of the fabric.

10. A type of ground cover, characterized in that, The fabric is produced using any one of the fabric production equipment of claims 1-9. The fabric includes a first coating (51), a fiber layer (52), and a second coating (53). The fiber layer (52) is disposed between the first coating (51) and the second coating (53). The fabric has a plurality of holes.

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