Splash-proof vacuum tumbling machine
The vacuum tumbler, which uses a transmission assembly and gear meshing for transmission, solves the problem of uneven penetration of marinade in existing technologies, and achieves uniform tumbling of meat pieces and low-energy processing.
Patent Information
- Application Number
- CN202520289539.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-24
AI Technical Summary
Existing vacuum tumblers use spiral guide plates, which result in a small rolling and tumbling amplitude of meat pieces, leading to uneven penetration and distribution of marinade and making it impossible to effectively perform uniform tumbling.
A splash-proof vacuum tumbler was designed. Through the cooperation of the transmission components and transmission rods, the tumbler drum is rolled and pounded. The meshing transmission of the transmission gears and bevel gears reduces power consumption while ensuring a uniform tumbling effect on the meat pieces.
This process achieves uniform tumbling of meat chunks, improves the penetration and distribution of the marinade, and reduces energy consumption.
Smart Images
Figure CN223772953U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tumbling machine technology, and in particular to a vacuum tumbling machine that prevents splashing. Background Technology
[0002] Marinating is a crucial step in meat processing. Its purpose has evolved from simple preservation to improving flavor, color, and overall quality. In production, besides being an independent processing method, marinating is often used as a pretreatment for other meat processing steps, such as smoking, roasting, and air-drying. Tumbling machines, as highly efficient machinery in the marinating field, are widely used by enterprises.
[0003] Existing vacuum tumblers use several sets of spiral guide plates inside the drum. The meat pieces roll along the spiral guide plates with a small tumbling amplitude, which is not conducive to the penetration and distribution of the marinade and cannot ensure that the meat pieces are tumbled evenly and effectively. Therefore, this application provides a vacuum tumbler with anti-splashing technology to meet the requirements. Utility Model Content
[0004] The technical problem this invention aims to solve is to provide a splash-proof vacuum tumbler to address the issue in existing vacuum tumblers where several sets of spiral guide plates are used inside the drum. The meat pieces roll along the spiral guide plates with a small tumbling amplitude, which is not conducive to the penetration and distribution of the marinade and cannot ensure that the meat pieces receive uniform and effective tumbling treatment.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0006] A splash-proof vacuum tumbling machine includes a mounting frame, with a mounting plate fixed to one end of the mounting frame. A support rod protrudes from the top of the mounting frame, and a receiving wheel is rotatably mounted on the support rod. A tumbling cylinder is rotatably embedded in the mounting plate. A guide roller is sleeved and fixed at the outer edge of the tumbling cylinder, and a slide rail for the receiving wheel to slide on is opened on the guide roller. A tumbling cavity is opened inside the tumbling cylinder, and an extension rod is horizontally fixed inside the tumbling cavity. A transmission rod is rotatably mounted inside the extension rod, and a transmission component is installed on the extension rod. A rotary motor for driving the tumbling cylinder and the transmission rod to rotate is installed on the mounting plate. A transmission cavity is opened inside the mounting plate, and a transmission component for driving the tumbling cylinder and the transmission rod to rotate is installed in the transmission cavity.
[0007] Optionally, one end of the tumbling drum is fixed with an embedding ring, which is rotatably embedded in the mounting plate.
[0008] Optionally, a ball bearing is embedded at the outer edge of the embedding ring, and a plurality of balls bearings are embedded at the outer edge of the embedding ring.
[0009] Optionally, the transmission component includes a first transmission gear ring embedded and fixed on the inner side of the embedded ring and a transmission disk sleeved and fixed on the transmission rod. A second transmission gear ring is provided at the outer edge of the transmission disk. A transmission gear is rotatably disposed in the transmission cavity. The transmission gear meshes with the second transmission gear ring and the transmission gear meshes with the first transmission gear ring.
[0010] Optionally, a plurality of transmission gears are provided, and the plurality of transmission gears are arranged in a circular array with the axis of the embedded ring as the center.
[0011] Optionally, a plurality of transmission components are provided, and the plurality of transmission components are equidistantly arranged at the outer edge of the extension rod.
[0012] Optionally, the transmission assembly includes a fixed plate fixed to the extension rod, a sliding cavity formed on the fixed plate, an adjusting rod slidably disposed within the sliding cavity, a striking plate fixed at the top of the adjusting rod, a bidirectional lead screw rotatably disposed on the fixed plate corresponding to the sliding cavity, the bidirectional lead screw passing through and mounted on the adjusting rod, the bidirectional lead screw and the adjusting rod being threadedly engaged, a first bevel gear sleeved on the transmission rod, a second bevel gear fixed at the bottom of the bidirectional lead screw, the first bevel gear and the second bevel gear meshing and transmitting power.
[0013] Optionally, guide rods are symmetrically and vertically fixed at the bottom of the striking plate, and guide rings are fixed at the outer edge of the fixed plate, with the guide rods passing through and installed in the guide rings.
[0014] Optionally, a guide tube is provided at the end of the tumbling drum away from the mounting plate, and a sealing cover is installed on the guide tube.
[0015] Optionally, a negative pressure hole is provided at the top of the sealing cover, and a vacuum tube is embedded in the negative pressure hole, the vacuum tube being connected to a vacuum pump.
[0016] Compared with the prior art, this utility model has at least the following beneficial effects:
[0017] In the above scheme, through the transmission component set on the extension rod, the transmission rod drives the first bevel gear to rotate as a whole when it rotates. The first bevel gear meshes with the second bevel gear, thereby causing the second bevel gear to rotate as a whole. The second bevel gear drives the double-acting screw to rotate as a whole. The double-acting screw is threadedly engaged with the adjusting rod, thereby causing the adjusting rod to move up and down as a whole. During the up and down movement of the adjusting rod, the striking plate moves as a whole, thereby assisting in the striking and kneading treatment of the raw materials. Through the rolling tumbling drum and the striking and kneading, the situation of insufficient curing of the pickling agent is avoided as much as possible.
[0018] By using a specially designed transmission mechanism, a rotating motor can be started during operation. The rotating motor drives the transmission rod to rotate as a whole, which in turn drives the transmission disc to rotate as a whole. The transmission disc drives the second transmission gear ring to rotate as a whole. The second transmission gear ring meshes with the transmission gear, which in turn drives the transmission gear to rotate as a whole. The transmission gear meshes with the first transmission gear ring, which in turn drives the first transmission gear ring to rotate as a whole. This rotation of the first transmission gear ring drives the embedded ring to rotate as a whole. In the process of the embedded ring rotating, the tumbling drum rotates as a whole. A single rotating motor can achieve the rolling of the tumbling drum and the pounding and kneading of the meat pieces, reducing power consumption while ensuring that the meat pieces receive the corresponding tumbling effect. Attached Figure Description
[0019] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the present invention and, together with the specification, further serve to explain the principles of the present invention and enable those skilled in the art to implement and use the present invention.
[0020] Figure 1 A schematic diagram of the three-dimensional structure of a vacuum tumbler to prevent splashing;
[0021] Figure 2 A longitudinal sectional view of the tumbling drum of a vacuum tumbler designed to prevent splashing.
[0022] Figure 3 Vacuum tumbler to prevent splashing Figure 1 Enlarged structural diagram at point A;
[0023] Figure 4 Longitudinal sectional view of the mounting plate of the vacuum tumbler to prevent splashing.
[0024] Figure label:
[0025] 1. Mounting bracket; 2. Receiving wheel; 3. Tumbling drum; 31. Embedded ring; 32. Ball bearing; 4. Guide raceway; 5. Vacuum tube; 6. Conductor cylinder; 7. Rotating motor; 71. Mounting plate; 8. Transmission component; 9. First transmission gear ring; 10. Transmission gear; 11. Extension rod; 12. Transmission rod; 121. Transmission disc; 122. Second transmission gear ring; 13. Transmission assembly; 14. Fixing plate; 15. Two-way lead screw; 151. Guide ring; 16. Adjusting rod; 17. Striking plate; 171. Guide rod; 18. First bevel gear; 19. Second bevel gear.
[0026] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiment of this utility model. However, this is only for illustrative purposes and is not intended to limit this utility model to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation
[0027] The present invention provides a splash-proof vacuum tumbler with reference to the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments; those skilled in the art can also use other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit the present invention.
[0028] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the art.
[0029] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.
[0030] It is understood that the meanings of “on”, “above”, and “above” in this utility model should be interpreted in the broadest manner, such that “on” not only means “directly on” something, but also includes the meaning of being “on” something with an intervening feature or layer, and that “above” or “above” not only means “on” something, but also includes the meaning of being “on” something without an intervening feature or layer.
[0031] Furthermore, spatially related terms such as “below,” “under,” “lower,” “above,” and “upper” are used herein for convenience to describe the relationship of one element or feature to one or more other elements or features, as illustrated in the accompanying drawings. Spatially related terms are intended to cover different orientations in the use or operation of the device other than those depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially related descriptive terms used herein can be interpreted similarly.
[0032] like Figure 1 and Figure 2As shown, an embodiment of this utility model provides a splash-proof vacuum tumbling machine, including a mounting frame 1. A mounting plate 71 is fixed to one end of the mounting frame 1. A support rod protrudes from the top of the mounting frame 1, and a receiving wheel 2 is rotatably mounted on the support rod. A tumbling cylinder 3 is rotatably embedded in the mounting plate 71. An embedding ring 31 is fixed to one end of the tumbling cylinder 3. The embedding ring 31 is rotatably embedded in the mounting plate 71. A plurality of balls 32 are embedded in the outer edge of the embedding ring 31. The plurality of balls 32 are arranged in a manner that allows for easy assembly. The ball bearing 32 can reduce the overall friction of the embedded ring 31 during the rotation of the tumbling drum 3. A guide roller 4 is fixedly fitted on the outer edge of the tumbling drum 3. A slide for the receiving wheel 2 to slide is opened on the guide roller 4. A guide tube 6 is protruding from the end of the tumbling drum 3 away from the mounting plate 71. A sealing cover is installed on the guide tube 6. A negative pressure hole is opened at the top of the sealing cover. A vacuum tube 5 is embedded in the negative pressure hole. The vacuum tube 5 is connected to the vacuum pump. Through the vacuum tube 5, it is convenient to perform auxiliary vacuuming inside the tumbling drum 3 during operation.
[0033] like Figures 2 to 4 As shown, the tumbling drum 3 has a tumbling cavity inside, and an extension rod 11 is horizontally fixed inside the tumbling cavity. A transmission rod 12 is rotatably arranged inside the extension rod 11, and a transmission assembly 13 is installed on the extension rod 11. A rotating motor 7 that drives the tumbling drum 3 and the transmission rod 12 to rotate is installed on the mounting plate 71. A transmission cavity is opened inside the mounting plate 71, and a transmission component 8 that drives the tumbling drum 3 and the transmission rod 12 to rotate is installed in the transmission cavity. The transmission component 8 includes a first transmission gear ring 9 embedded and fixed on the inner side of the embedded ring 31 and a transmission disk 121 sleeved and fixed on the transmission rod 12. A second transmission gear ring 122 is provided at the outer edge of the transmission disk 121. A transmission gear 10 is rotatably arranged in the transmission cavity. Several transmission gears 10 are arranged in a circular array with the axis of the embedded ring 31 as the center. The transmission gears 10 mesh with the second transmission gear ring 122 and mesh with the first transmission gear ring 9.
[0034] By using the transmission component 8, the rotating motor 7 can be started during operation. The rotating motor 7 drives the transmission rod 12 to rotate as a whole. During the rotation of the transmission rod 12, the transmission disc 121 rotates as a whole. The transmission disc 121 drives the second transmission gear ring 122 to rotate as a whole. The second transmission gear ring 122 meshes with the transmission gear 10, thereby causing the transmission gear 10 to rotate as a whole. The transmission gear 10 meshes with the first transmission gear ring 9, thereby causing the first transmission gear ring 9 to rotate as a whole. This, in turn, drives the embedded ring 31 to rotate as a whole. During the rotation of the embedded ring 31, the tumbling drum 3 rotates as a whole. The tumbling drum 3 and the meat pieces can be rolled and kneaded by a single rotating motor 7, reducing power consumption while ensuring that the meat pieces can also achieve the corresponding tumbling effect.
[0035] Several transmission components 13 are provided, and the transmission components 13 are equidistantly arranged at the outer edge of the extension rod 11. Each transmission component 13 includes a fixing plate 14 fixed to the extension rod 11. A sliding cavity is provided on the fixing plate 14, and an adjusting rod 16 is slidably arranged in the sliding cavity. A striking plate 17 is fixed at the top of the adjusting rod 16. A bidirectional lead screw 15 is rotatably arranged on the fixing plate 14 corresponding to the sliding cavity. The bidirectional lead screw 15 is installed on the adjusting rod 16 and is threadedly engaged with the adjusting rod 16. A first bevel gear 18 is sleeved on the transmission rod 12, and a second bevel gear 19 is fixed at the bottom of the bidirectional lead screw 15. The first bevel gear 18 and the second bevel gear 19 mesh and transmit power.
[0036] Through the transmission assembly 13 set on the extension rod 11, the transmission rod 12 drives the first bevel gear 18 to rotate as a whole when it rotates. The first bevel gear 18 meshes with the second bevel gear 19, thereby causing the second bevel gear 19 to rotate as a whole. The second bevel gear 19 drives the bidirectional lead screw 15 to rotate as a whole. The bidirectional lead screw 15 is threadedly engaged with the adjusting rod 16, thereby causing the adjusting rod 16 to move up and down as a whole. During the up and down movement of the adjusting rod 16, the striking plate 17 moves as a whole, thereby assisting in the striking and kneading treatment of the raw materials. Through the rolling tumbling drum 3 and the striking and kneading, the situation of insufficient pickling by the pickling agent is avoided as much as possible.
[0037] The bottom of the striking plate 17 is symmetrically and vertically fixed with guide rods 171, and the outer edge of the fixed plate 14 is fixed with a guide ring 151. The guide rods 171 are installed in the guide ring 151. The guide rods 171 ensure that the striking plate 17 can only move straight up and down when it is adjusted during operation.
[0038] The working principle of the technical solution provided by this utility model is as follows:
[0039] During operation, the raw materials are placed into the tumbling chamber of the mounting frame 1 through the guide tube 6, and the sealing cover is placed on the guide tube 6. The vacuum pump is started to evacuate the inside of the mounting frame 1. The rotating motor 7 is started, and the rotating motor 7 drives the transmission rod 12 to rotate as a whole. During the rotation of the transmission rod 12, the transmission disc 121 rotates as a whole. The transmission disc 121 drives the second transmission gear ring 122 to rotate as a whole. The second transmission gear ring 122 meshes with the transmission gear 10, thereby causing the transmission gear 10 to rotate as a whole. The transmission gear 10 meshes with the first transmission gear ring 9, thereby causing the first transmission gear ring 9 to rotate as a whole. This drives the embedded ring 31 to rotate as a whole. During the rotation of the embedded ring 31, the tumbling drum 3 rotates as a whole, thereby assisting in the turning of the raw materials.
[0040] Simultaneously, when the transmission rod 12 rotates, it drives the first bevel gear 18 to rotate as a whole. The first bevel gear 18 meshes with the second bevel gear 19, causing the second bevel gear 19 to rotate as a whole. The second bevel gear 19 drives the bidirectional lead screw 15 to rotate as a whole. The bidirectional lead screw 15 is threadedly engaged with the adjusting rod 16, causing the adjusting rod 16 to move up and down as a whole. During the up and down movement of the adjusting rod 16, it drives the striking plate 17 to move as a whole, thereby performing auxiliary striking and kneading treatment on the raw material.
[0041] This utility model encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this utility model. To provide the public with a thorough understanding of this utility model, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand this utility model even without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of this utility model, well-known methods, processes, procedures, components, and circuits are not described in detail.
[0042] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A splash-proof vacuum tumbling machine, characterized in that, The device includes a mounting frame, one end of which is fixed with a mounting plate. A support rod protrudes from the top of the mounting frame, and a receiving wheel is rotatably mounted on the support rod. A tumbling cylinder is rotatably embedded in the mounting plate. A guide roller is fitted and fixed to the outer edge of the tumbling cylinder, and a slide rail for the receiving wheel to slide on is provided on the guide roller. A tumbling cavity is provided inside the tumbling cylinder, and an extension rod is horizontally fixed inside the tumbling cavity. A transmission rod is rotatably mounted inside the extension rod, and a transmission component is mounted on the extension rod. A rotary motor that drives the tumbling cylinder and the transmission rod to rotate is mounted on the mounting plate. A transmission cavity is provided inside the mounting plate, and a transmission component that drives the tumbling cylinder and the transmission rod to rotate is installed in the transmission cavity.
2. The anti-splash vacuum tumbler according to claim 1, characterized in that, One end of the tumbling drum is fixed with an embedding ring, which is rotatably embedded in the mounting plate.
3. The anti-splash vacuum tumbling machine according to claim 2, characterized in that, A ball bearing is embedded at the outer edge of the embedded ring, and a plurality of the ball bearings are embedded at the outer edge of the embedded ring.
4. The anti-splash vacuum tumbling machine according to claim 3, characterized in that, The transmission component includes a first transmission gear ring embedded and fixed on the inner side of the embedded ring and a transmission disk sleeved and fixed on the transmission rod. A second transmission gear ring is provided at the outer edge of the transmission disk. A transmission gear is rotatably arranged in the transmission cavity. The transmission gear meshes with the second transmission gear ring and meshes with the first transmission gear ring.
5. The anti-splash vacuum tumbling machine according to claim 4, characterized in that, The transmission gears are arranged in a plurality of units, and the plurality of transmission gears are arranged in a circular array with the axis of the embedded ring as the center.
6. The anti-splash vacuum tumbler according to claim 1, characterized in that, The transmission assembly is provided in several parts, and the several transmission assemblies are equidistantly arranged at the outer edge of the extension rod.
7. The anti-splash vacuum tumbling machine according to claim 6, characterized in that, The transmission assembly includes a fixed plate fixed to the extension rod, a sliding cavity formed on the fixed plate, an adjusting rod slidably disposed within the sliding cavity, a striking plate fixed to the top of the adjusting rod, a bidirectional lead screw rotatably disposed on the fixed plate corresponding to the sliding cavity, the bidirectional lead screw passing through and mounted on the adjusting rod, the bidirectional lead screw and the adjusting rod being threadedly engaged, a first bevel gear sleeved on the transmission rod, a second bevel gear fixed to the bottom of the bidirectional lead screw, the first bevel gear and the second bevel gear meshing and transmitting power.
8. The anti-splash vacuum tumbling machine according to claim 7, characterized in that, The bottom of the striking plate is symmetrically and vertically fixed with guide rods, and the outer edge of the fixed plate is fixed with a guide ring, with the guide rods passing through and installed in the guide ring.
9. The anti-splash vacuum tumbling machine according to claim 1, characterized in that, A guide tube is protruding from the end of the tumbling drum away from the mounting plate, and a sealing cover is installed on the guide tube.
10. The anti-splash vacuum tumbler according to claim 9, characterized in that, A negative pressure hole is provided at the top of the sealing cover, and a vacuum tube is embedded in the negative pressure hole. The vacuum tube is connected to a vacuum pump.