Efficient hawthorn ball pouring equipment

Abstract

The utility model relates to the technical field of food processing equipment, in particular to efficient hawthorn ball pouring equipment which comprises a conveying belt supporting frame, the conveying belt supporting frame is arranged on one side of the conveying belt supporting frame, a conveying belt body is arranged at the top of the conveying belt supporting frame, and a pouring mold is arranged at the top of the conveying belt body. A pouring assembly is arranged at the top of the pouring mold; the first pouring head and the second pouring head are symmetrically arranged at the bottom of the flow dividing cavity shell, the movable sealing plunger is arranged between the first partition plate and the second partition plate, and the servo motor is driven by the lead screw and the like, so that flow distribution and the like of the two pouring heads can be flexibly controlled, and different pouring requirements are met; for example, the device can be used for pouring different sauce layers or different parts of hawthorn balls, the position of the pouring cavity shell body can be adjusted through a first positioning plate, positioning holes in a positioning frame, a second positioning plate and other structures, and adaptive adjustment is conducted according to the positions of the hawthorn balls on a conveying belt.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of food processing equipment, in particular to a high-efficiency hawthorn ball pouring equipment. BACKGROUND

[0002] In the field of food processing, hawthorn balls are a popular snack food with growing market demand. In the traditional production process of hawthorn balls, the pouring process relies on manual operation or simple mechanical equipment. Manual pouring is not only inefficient and difficult to meet the needs of large-scale industrial production, but also has large differences in pouring quantity and pouring uniformity, resulting in uneven product quality and seriously affecting the market competitiveness of the product.

[0003] Early simple mechanical equipment has improved production efficiency to some extent, but has many shortcomings in precise control. It cannot accurately control the pouring quantity and pouring sequence of different sauce layers, and it is difficult to meet the needs of consumers for the taste and quality of hawthorn balls. At the same time, these devices perform poorly in versatility and are difficult to adapt to the production of different specifications of hawthorn balls, increasing the cost and time of enterprises to replace molds and adjust equipment.

[0004] In view of the above related technology, the inventor found that the existing device has the following defects: most of the existing devices use simple gravity flow or rough valve control to discharge, which is difficult to accurately control the pouring quantity of different sauce layers, resulting in uneven thickness of each layer of hawthorn balls, affecting the taste and quality, and most of the existing devices have fixed pouring position and lack effective adjusting mechanism. CONTENT OF THE UTILITY MODEL

[0005] In view of the deficiencies of the prior art, in order to solve the problems mentioned in the background art, the present application provides a high-efficiency hawthorn ball pouring equipment.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a high-efficiency hawthorn ball pouring equipment, comprising a conveying belt support frame, one side of the conveying belt support frame is provided with a conveying belt support frame, the top of the conveying belt support frame is provided with a conveying belt body, the top of the conveying belt body is provided with a pouring mold, the top of the pouring mold is provided with a pouring assembly;

[0007] The pouring assembly comprises a shunt cavity shell, a first partition, a first pouring head, a second partition, a second pouring head, a shunt cavity side plate, a limiting groove, a sealing plunger, a sealing ring, a sealing side plate, an internal threaded block, a lead screw and a servo motor, the shunt cavity shell is arranged directly above the conveying belt body, the inside of the shunt cavity shell is symmetrically provided with the first partition and the second partition, the bottom of the shunt cavity shell is symmetrically provided with the first pouring head and the second pouring head, one side of the shunt cavity shell is fixedly installed with the shunt cavity side plate, one side of the shunt cavity side plate is provided with the limiting groove, the sealing plunger is movably installed between the first partition and the second partition, one side of the sealing plunger is fixedly sleeved with the sealing ring, one side of the sealing ring is fixedly connected with the sealing side plate, one side of the sealing side plate is fixedly connected with the internal threaded block, one side of the internal threaded block is threadedly sleeved with the lead screw, the lead screw is fixedly installed at the output end of the servo motor, and the servo motor is fixedly installed at one side of the shunt cavity side plate. The lead screw rotates under the drive of the servo motor, the accurate position control of the sealing plunger is realized through cooperation with the internal threaded block, and then the pouring of the raw materials is controlled.

[0008] Optionally, the pouring assembly further comprises a first positioning plate, a positioning frame, a positioning hole, a booster pump mounting plate, a booster pump body, a barrel mounting plate, a barrel body, a hopper, a second positioning plate, a pouring cavity shell mounting plate, an adapter pipe and a pouring cavity shell body, the first positioning plate is fixedly installed at the bottom of the conveying belt support frame through bolts, the top of the first positioning plate is fixedly connected with the positioning frame, the positioning frame is provided with the positioning hole on one side, the top of the positioning frame is fixedly installed with the booster pump mounting plate, the top of the booster pump mounting plate is fixedly installed with the booster pump body, the bottom of the booster pump body is in communication with the barrel body through a pipeline, the barrel body is fixedly installed at the top of the barrel mounting plate through bolts, the barrel mounting plate is fixedly installed at one side of the positioning frame through bolts, the bottom of the barrel body is fixedly installed with the hopper, the bottom of the barrel mounting plate is provided with the second positioning plate, the second positioning plate is fixedly installed at one side of the positioning frame through bolts, one side of the second positioning plate is fixedly installed with the pouring cavity shell mounting plate, one side of the pouring cavity shell mounting plate is fixedly installed with the pouring cavity shell body, the top of the pouring cavity shell body is fixedly installed with the adapter pipe, and the adapter pipe is in communication with the hopper through a pipeline. The adapter pipe connects the hopper and the pouring cavity shell body, so that the raw materials can smoothly enter the pouring cavity shell body from the hopper, and the conveying transition of the raw materials is realized.

[0009] Optionally, the positioning holes are equidistantly distributed along the length direction of the positioning frame, and the first positioning plate and the second positioning plate are adjusted in horizontal position of the pouring cavity shell body through cooperation of the positioning holes and the bolts.

[0010] Optionally, a sealing flange is arranged between the booster pump body and the barrel body, and a shockproof rubber pad is arranged at the connecting position of the barrel mounting plate and the positioning frame.

[0011] Optionally, a hole is arranged through one side of the first partition plate and the second partition plate, and the diameter of the hole is equal to the diameter of the sealing plunger, and the sealing plunger is movably sleeved in the hole arranged in the first partition plate or the second partition plate.

[0012] Optionally, the first pouring head and the second pouring head are detachable structures, and a diameter adjusting ring is arranged at the end of the pouring head to adapt to the pouring requirements of hawthorn balls of different specifications.

[0013] Optionally, the servo motor is connected with the driving motor of the conveying belt body through a PLC controller, and the PLC controller is pre-set with pouring time sequence parameters of the sugar coating layer and the jam layer.

[0014] In summary, the present application has the following beneficial technical effects:

[0015] 1. When the utility model is used, the first pouring head and the second pouring head are arranged symmetrically at the bottom of the shunt cavity shell, the movable sealing plunger is arranged between the first partition plate and the second partition plate, and the servo motor drives through the lead screw, so that the flow distribution of the two pouring heads can be flexibly controlled, different pouring requirements can be met, for example, the pouring of different jam layers or different parts of hawthorn balls, the horizontal position adjustment of the pouring cavity shell body can be realized through the positioning hole on the first positioning plate, the positioning frame and the second positioning plate, the pouring position is more accurate, and adaptive adjustment can be made according to the position of the hawthorn ball on the conveying belt.

[0016] 2. When the utility model is used, the booster pump body can pressurize the material in the barrel body, so that the material can stably and smoothly pass through the discharge hopper, the adapter pipe and the like, enter the pouring cavity shell body and flow out from the pouring head for pouring, the pouring efficiency and quality are improved, the sealing flange is arranged between the booster pump body and the barrel body, so that the material leakage can be prevented, the shockproof rubber pad is arranged at the connecting position of the barrel mounting plate and the positioning frame, so that the vibration and noise generated during equipment operation can be reduced, the service life of the equipment is prolonged, and the stability of equipment operation is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of the equipment in the embodiment of the present application;

[0018] Figure 2 is a schematic diagram of the local structure of the equipment in the embodiment of the present application;

[0019] Figure 3 is a schematic diagram of the local structure of the pouring assembly in the embodiment of the present application;

[0020] Figure 4 is a schematic view of the installation of the local structure of the pouring assembly in the embodiment of the present application;

[0021] Fig. 1 is a conveying belt support frame; Fig. 2 is a conveying belt body; Fig. 3 is a pouring mold; Fig. 4 is a pouring assembly; Fig. 401 is a first positioning plate; Fig. 402 is a positioning frame; Fig. 403 is a positioning hole; Fig. 404 is a booster pump mounting plate; Fig. 405 is a booster pump body; Fig. 406 is a barrel mounting plate; Fig. 407 is a barrel body; Fig. 408 is a lower hopper; Fig. 409 is a second positioning plate; Fig. 410 is a pouring cavity shell mounting plate; Fig. 411 is an adapter pipe; Fig. 412 is a pouring cavity shell body; Fig. 413 is a shunt cavity shell; Fig. 414 is a first partition plate; Fig. 415 is a first pouring head; Fig. 416 is a second partition plate; Fig. 417 is a second pouring head; Fig. 418 is a shunt cavity side plate; Fig. 419 is a limiting groove; Fig. 420 is a sealing plunger; Fig. 421 is a sealing ring; Fig. 422 is a sealing side plate; Fig. 423 is an internal thread block; Fig. 424 is a lead screw; Fig. 425 is a servo motor. DETAILED DESCRIPTION

[0022] The following will be described in detail below in combination with the accompanying drawings Figures 1-4 The present application will be further described in detail.

[0023] The embodiment of the present application discloses a high-efficiency hawthorn ball pouring equipment.

[0024] Please refer to Figure 1 A high-efficiency hawthorn ball pouring equipment, comprising a conveying belt support frame 1, one side of the conveying belt support frame 1 is provided with a conveying belt support frame 1, the top of the conveying belt support frame 1 is provided with a conveying belt body 2, the top of the conveying belt body 2 is provided with a pouring mold 3, and the top of the pouring mold 3 is provided with a pouring assembly 4.

[0025] Please refer to Figures 2 to 4, pouring assembly 4, pouring assembly 4 includes shunt cavity shell 413, first partition 414, first pouring head 415, second partition 416, second pouring head 417, shunt cavity side plate 418, limiting groove 419, sealing plunger 420, sealing ring 421, sealing side plate 422, internal thread block 423, lead screw 424 and servo motor 425, shunt cavity shell 413 is arranged directly above the conveying belt body 2, the inside of the shunt cavity shell 413 is symmetrically provided with the first partition 414 and the second partition 416, the bottom of the shunt cavity shell 413 is symmetrically provided with the first pouring head 415 and the second pouring head 417, one side of the shunt cavity shell 413 is fixedly installed with the shunt cavity side plate 418, the limiting groove 419 is formed through one side of the shunt cavity side plate 418, the sealing plunger 420 is movably installed between the first partition 414 and the second partition 416, the sealing ring 421 is fixedly sleeved on one side of the sealing plunger 420, the sealing side plate 422 is fixedly connected on one side of the sealing ring 421, the internal thread block 423 is fixedly connected on one side of the sealing side plate 422, the lead screw 424 is threadedly sleeved on one side of the internal thread block 423, the lead screw 424 is fixedly installed on the output end of the servo motor 425, and the servo motor 425 is fixedly installed on one side of the shunt cavity side plate 418.

[0026] The pouring assembly 4 further includes a first positioning plate 401, a positioning frame 402, positioning holes 403, a booster pump mounting plate 404, a booster pump body 405, a barrel mounting plate 406, a barrel body 407, a lower hopper 408, a second positioning plate 409, a pouring cavity shell mounting plate 410, an adapter pipe 411 and a pouring cavity shell body 412. The first positioning plate 401 is fixedly installed at the bottom of the conveying belt support frame 1 by bolts. The top of the first positioning plate 401 is fixedly connected with the positioning frame 402. The positioning holes 403 are formed in one side of the positioning frame 402. The positioning frame 402 is fixedly installed with the booster pump mounting plate 404 at the top. The booster pump mounting plate 404 is fixedly installed with the booster pump body 405 at the top. The bottom of the booster pump body 405 is in communication with the barrel body 407 through a pipeline. The barrel body 407 is fixedly installed at the top of the barrel mounting plate 406 by bolts. The barrel mounting plate 406 is fixedly installed at one side of the positioning frame 402 by bolts. The bottom of the barrel body 407 is fixedly installed with the lower hopper 408. The bottom of the barrel mounting plate 406 is provided with the second positioning plate 409. The second positioning plate 409 is fixedly installed at one side of the positioning frame 402 by bolts. The second positioning plate 409 is fixedly installed with the pouring cavity shell mounting plate 410 at one side. The pouring cavity shell mounting plate 410 is fixedly installed with the pouring cavity shell body 412 at one side. The pouring cavity shell body 412 is fixedly installed with the adapter pipe 411 at the top. The adapter pipe 411 is in communication with the lower hopper 408 through a pipeline.

[0027] The positioning holes 403 are equidistantly distributed along the length direction of the positioning frame 402, and the first positioning plate 401 and the second positioning plate 409 are matched with bolts through the positioning holes 403 to realize horizontal position adjustment of the pouring cavity shell body 412.

[0028] The booster pump body 405 is provided with a sealing flange between the booster pump body 405 and the barrel body 407, and the connecting part of the barrel mounting plate 406 and the positioning frame 402 is provided with a shockproof rubber pad.

[0029] The first partition plate 414 and the second partition plate 416 are both provided with a hole penetrating one side thereof, and the diameter of the hole is equal to the diameter of the sealing plunger 420, and the sealing plunger 420 is movably sleeved in the hole of the first partition plate 414 or the second partition plate 416.

[0030] The first pouring head 415 and the second pouring head 417 are detachable structures, and the distal end of the pouring head is provided with a diameter adjusting ring to adapt to the pouring requirements of different specifications of hawthorn balls.

[0031] The servo motor 425 is linked with the driving motor of the conveying belt body 2 through the PLC controller, and the PLC controller presets the pouring time sequence parameters of the sugar coating layer and the jam layer.

[0032] It needs to be further explained that:

[0033] In the raw material supply link, the first positioning plate 401 is fixed at the bottom of the conveying belt support frame 1, and cooperates with the positioning frame 402 to provide a stable installation foundation for subsequent components. The positioning holes 403 on the positioning frame 402 can realize horizontal position adjustment of the pouring cavity shell body 412, ensure the accuracy of the pouring position, and the booster pump mounting plate 404 bears the booster pump body 405 to pressurize the raw materials in the barrel body 407, so that the raw materials can smoothly pass through the pipeline, enter the pouring cavity shell body 412 from the barrel through the hopper 408 and the adapter pipe 411, and ensure the stability and smoothness of the raw material supply, and provide sufficient materials for subsequent pouring.

[0034] In the aspect of pouring control, the shunt cavity shell 413 shunts the raw materials from the pouring cavity shell body 412, the first partition plate 414 and the second partition plate 416 in the interior cooperate with the sealing plunger 420 to accurately control the flow direction of the raw materials, the sealing plunger 420 is driven by the servo motor 425, realizes accurate displacement through the transmission of the lead screw 424 and the internally threaded block 423, and the sealing ring 421 and the sealing side plate 422 guarantee the sealing property, such a design can flexibly adjust the discharging amount of the first and second pouring heads 415, 417 according to different pouring requirements, in addition, the first and second pouring heads 415, 417 are detachable structures and have diameter adjusting rings at the ends, which can adapt to the pouring of hawthorn balls of different specifications, at the same time, the servo motor 425 is linked with the driving motor of the conveying belt body 2 through the PLC controller, pours according to the preset pouring timing parameters of the icing layer and the jam layer, greatly improves the automation degree of production and the stability of product quality, and realizes efficient and accurate operation of hawthorn ball pouring.

[0035] The working principle of the above embodiment is as follows:

[0036] Firstly, the hawthorn ball raw materials are placed in the barrel body 407 for storage, the first positioning plate 401 is fixed at the bottom of the conveying belt support frame 1, cooperates with the positioning frame 402 to build a stable installation foundation for the whole pouring assembly, the positioning holes 403 on the positioning frame 402 can adjust the horizontal position of the pouring cavity shell body 412 to ensure the accuracy of the subsequent pouring position.

[0037] Secondly, the booster pump body 405 starts to work to pressurize the raw materials in the barrel body 407, under the action of pressure, the raw materials flow out from the discharging hopper 408 at the bottom of the barrel body 407, smoothly enter the pouring cavity shell body 412 through the adapter pipe 411, and ensure that the raw materials can be continuously and stably supplied to the pouring link.

[0038] Then, the raw materials entering the pouring cavity shell body 412 flow into the shunt cavity shell 413, the first partition plate 414 and the second partition plate 416 in the shunt cavity shell 413 cooperate with the sealing plunger 420 to preliminarily control the flow direction of the raw materials, the servo motor 425 is started to drive the lead screw 424 to rotate, the lead screw 424 interacts with the internally threaded block 423 to make the sealing plunger 420 produce accurate displacement, and then accurately control the distribution of the raw materials in the shunt cavity shell 413.

[0039] Next, according to different hawthorn ball pouring requirements, the position of the sealing plunger 420 is adjusted to flexibly control the discharging amount of the first and second pouring heads 415, 417, and since the first and second pouring heads 415, 417 are detachable structures and have diameter adjusting rings at the ends, they can adapt to the pouring of hawthorn balls of different specifications.

[0040] Finally, the servo motor 425 is linked with the driving motor of the conveying belt body 2 through the PLC controller, and the raw materials are accurately poured into the pouring mold 3 on the conveying belt according to the preset pouring time sequence parameters of the sugar coating layer and the jam layer, so that the pouring process of the hawthorn ball is completed, and the automatic, efficient and accurate production is realized.

[0041] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application. Therefore, equivalent changes made on the basis of the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A high-efficiency hawthorn ball pouring device, comprising a conveying belt support frame (1), characterized in that: The conveying belt support frame (1) is provided with a conveying belt support frame (1), the top of the conveying belt support frame (1) is provided with a conveying belt body (2), the top of the conveying belt body (2) is provided with a pouring mold (3), and the top of the pouring mold (3) is provided with a pouring assembly (4). The pouring assembly (4) comprises a shunt cavity shell (413), a first partition (414), a first pouring head (415), a second partition (416), a second pouring head (417), a shunt cavity side plate (418), a limiting groove (419), a sealing plunger (420), a sealing ring (421), a sealing side plate (422), an internal threaded block (423), a lead screw (424) and a servo motor (425), the shunt cavity shell (413) is arranged directly above the conveying belt body (2), the first partition (414) and the second partition (416) are symmetrically arranged in the shunt cavity shell (413), the first pouring head (415) and the second pouring head (417) are symmetrically arranged at the bottom of the shunt cavity shell (413), the shunt cavity side plate (418) is fixedly installed on one side of the shunt cavity shell (413), the limiting groove (419) is formed through one side of the shunt cavity side plate (418), the sealing plunger (420) is movably installed between the first partition (414) and the second partition (416), the sealing ring (421) is fixedly sleeved on one side of the sealing plunger (420), the sealing side plate (422) is fixedly connected on one side of the sealing ring (421), the internal threaded block (423) is fixedly connected on one side of the sealing side plate (422), the lead screw (424) is threadedly sleeved on one side of the internal threaded block (423), the lead screw (424) is fixedly installed on the output end of the servo motor (425), and the servo motor (425) is fixedly installed on one side of the shunt cavity side plate (418).

2. The high-efficiency hawthorn ball pouring device according to claim 1, characterized in that: The pouring assembly (4) further comprises a first positioning plate (401), a positioning frame (402), positioning holes (403), a booster pump mounting plate (404), a booster pump body (405), a barrel mounting plate (406), a barrel body (407), a lower hopper (408), a second positioning plate (409), a pouring cavity shell mounting plate (410), an adapter pipe (411) and a pouring cavity shell body (412), the first positioning plate (401) is fixedly installed at the bottom of the conveying belt support frame (1) by bolts, the top of the first positioning plate (401) is fixedly connected with the positioning frame (402), the positioning holes (403) are formed in the side of the positioning frame (402), the booster pump mounting plate (404) is fixedly installed at the top of the positioning frame (402), the booster pump body (405) is fixedly installed at the top of the booster pump mounting plate (404), the barrel body (407) is in communication with the bottom of the booster pump body (405) through a pipeline, the barrel body (407) is fixedly installed at the top of the barrel mounting plate (406) by bolts, the barrel mounting plate (406) is fixedly installed at the side of the positioning frame (402) by bolts, the lower hopper (408) is fixedly installed at the bottom of the barrel body (407), the second positioning plate (409) is fixedly installed at the bottom of the barrel mounting plate (406), the second positioning plate (409) is fixedly installed at the side of the positioning frame (402) by bolts, the pouring cavity shell mounting plate (410) is fixedly installed at the side of the second positioning plate (409), the pouring cavity shell body (412) is fixedly installed at the side of the pouring cavity shell mounting plate (410), the adapter pipe (411) is fixedly installed at the top of the pouring cavity shell body (412), and the adapter pipe (411) is in communication with the lower hopper (408) through a pipeline.

3. The high-efficiency hawthorn ball pouring device according to claim 2, characterized in that: The positioning holes (403) are equidistantly distributed along the length direction of the positioning frame (402), and the first positioning plate (401) and the second positioning plate (409) are matched with bolts through the positioning holes (403) to realize horizontal position adjustment of the pouring cavity shell body (412).

4. The high-efficiency hawthorn ball pouring device according to claim 2, characterized in that: A sealing flange is arranged between the booster pump body (405) and the barrel body (407), and a shockproof rubber pad is arranged at the connection between the barrel mounting plate (406) and the positioning frame (402).

5. The high-efficiency hawthorn ball pouring device according to claim 1, characterized in that: Holes are formed in the side of the first partition plate (414) and the second partition plate (416), and the diameter of the holes is equal to the diameter of the sealing plunger (420), and the sealing plunger (420) is movably sleeved in the holes of the first partition plate (414) and the second partition plate (416).

6. The high-efficiency hawthorn ball pouring device according to claim 2, characterized in that: The first pouring head (415) and the second pouring head (417) are detachable structures, the pouring head is provided with a diameter adjusting ring at the end, and different specifications of hawthorn ball pouring requirements are adapted.

7. The high-efficiency hawthorn ball pouring device according to claim 1, characterized in that: The servo motor (425) is linked with the driving motor of the conveying belt body (2) through a PLC controller, and the PLC controller presets pouring time sequence parameters of the sugar coating layer and the jam layer.

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