Full-waste-residue fly ash grinding device for producing autoclaved environment-friendly bricks

By designing a grinding device with a crushing frame and a screen plate, the cumbersome process of preparing autoclaved bricks from fly ash and waste residue was solved, achieving efficient ore grinding and uniform mixing, thus improving preparation efficiency and equipment practicality.

CN223774959UActive Publication Date: 2026-01-09CHIPING XINYUAN ENVIRONMENTAL PROTECTION BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422899131.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2026-01-09
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

The existing process for preparing autoclaved bricks made entirely from fly ash is cumbersome, requires large equipment and manual handling, resulting in low efficiency.

Method used

Design a complete waste slag fly ash grinding device including a crushing frame, a screen plate, and stirring blades. Through steel ball grinding in the crushing frame and vibration screening of the screen plate, the ore can be directly ground and uniformly mixed, reducing manual handling.

Benefits of technology

It improves preparation efficiency, reduces manual operation, ensures uniform mixing and equipment stability, and simplifies the preparation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The full waste residue fly ash grinding device for producing the autoclaved environment-friendly bricks comprises a supporting bottom table, the top of the supporting bottom table is fixedly connected with a material mixing cylinder through an opening, and the upper portion of the surface of the material mixing cylinder is fixedly connected with a polygonal outer frame. Rectangular inserting openings penetrating into the mixing cylinder are formed in the two sides, the front portion and the rear portion of the polygonal outer frame, and discharging inserting hoppers are installed on the inner sides of the rectangular inserting openings in a sliding mode. According to the full-waste-residue fly ash grinding device for producing the autoclaved environment-friendly bricks, the crushing frame is installed at the top of the mixing cylinder by forming the annular sliding groove, the steel balls and the sweeping scraping plates which are used in cooperation with the screening net base are arranged on the inner side of the crushing frame, and due to the arrangement of the structures, ore can be directly put into the inner side of the crushing frame; the sweeping scraper is used for driving the steel balls to directly grind the raw materials, and the raw materials are mixed with the raw materials fed by the discharging insertion hopper, so that the raw materials do not need to be carried by workers.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the production technology field of environmental protection brick, specifically to a kind of full waste residue fly ash grinding device of production autoclaved environmental protection brick. BACKGROUND

[0002] Full waste residue fly ash autoclaved brick is prepared by blank preparation with fly ash and lime as main raw materials, and is formed by pressing molding, autoclaving in autoclave and high-pressure steam curing, which is a wall material. Fly ash autoclaved brick is mainly used for load-bearing wall, and can also be used as additional material for frame structure due to its light weight. It has the characteristics of light weight, heat preservation, heat insulation, processability and shortening of construction period. This product can digest a large amount of fly ash, save farmland, reduce pollution and protect the environment.

[0003] The preparation process of existing full waste residue fly ash autoclaved brick is very complicated, and needs to go through multiple processes, such as initial grinding, feeding and stirring, and subsequent mold standing and cutting. Although complete production can be carried out, there are still obvious defects in actual use, such as:

[0004] Before preparation, full waste residue fly ash autoclaved brick needs to be crushed and ground by a grinding machine, and then mixed with the remaining raw materials by a stirring device. However, whether it is a grinding machine or a stirring machine, it is a large and separate device. During preparation, not only the cost is high, but also the staff needs to manually transfer the materials after grinding. The whole process is too complicated and inconvenient, which affects the efficiency.

[0005] Therefore, a full waste residue fly ash grinding device for producing autoclaved environmental protection brick is designed to improve the preparation efficiency and solve such defects. UTILITY MODEL CONTENTS

[0006] In view of the shortcomings of the prior art, the utility model provides a full waste residue fly ash grinding device for producing autoclaved environmental protection brick, which solves the problem of complicated production of full waste residue fly ash autoclaved environmental protection brick.

[0007] To achieve the above purpose, the utility model realizes the following technical scheme: a full waste residue fly ash grinding device for producing autoclaved environmental protection brick, including support base, the top of support base is fixedly connected with mixing cylinder by opening opening, the upper part of mixing cylinder surface is fixedly connected with multi-angle outer frame, the both sides and front and back of multi-angle outer frame are provided with rectangular socket penetrating into the inside of mixing cylinder, the inside of rectangular socket is slidably installed with discharging hopper, the edge side of the top of mixing cylinder is provided with annular sliding groove.

[0008] Preferably, the bottom of the feeding hopper is provided with a guide chute, the two sides and the front and rear of the multi-angle outer frame are fixedly connected with limiting guide bases through supports, the limiting guide bases are slidably connected with the guide chutes on the same side, and the bottoms of the two sides of the mixing cylinder are fixedly connected with discharge pipes through openings, and the surfaces of the discharge pipes are fixedly installed with electromagnetic valves.

[0009] Preferably, the bottom of the mixing cylinder cavity is rotatably connected with a multi-angle rotating rod through a bearing piece, the surface of the multi-angle rotating rod is fixedly connected with stirring blades, the stirring blades are provided in plurality, a screening mesh plate is slidably installed on the upper portion of the surface of the multi-angle rotating rod, and the bottom edge side of the screening mesh plate is fixedly connected with first spheres, and the first spheres are provided in plurality.

[0010] Preferably, the inner side of the annular sliding groove is slidably installed with a crushing frame used in cooperation with the mixing cylinder, the surface of the multi-angle outer frame is fixedly connected with an electric telescopic rod through a fixed plate, the top end of the electric telescopic rod is fixedly connected with the crushing frame through the fixed plate, the surface of the crushing frame is fixedly connected with L-shaped side plates through the fixed plate, the L-shaped side plates are provided in plurality, the L-shaped side plates are provided with positioning sockets penetrating from one side to the other side, and one side of the feeding hopper is fixedly connected with L-shaped lock rods used in cooperation with the positioning sockets through fixed blocks.

[0011] Preferably, the upper portion of the multi-angle outer frame is fixedly connected with a motor through a support, the upper portion of the inner wall of the mixing cylinder is fixedly connected with a screening mesh seat, the output shaft of the motor is fixedly connected with a vertical rotating rod through a shaft coupling, the bottom end of the vertical rotating rod penetrates the crushing frame and the screening mesh seat in sequence and extends to the inside of the mixing cylinder, and one end of the vertical rotating rod extending to the inside of the mixing cylinder is fixedly connected with the top end of the multi-angle rotating rod.

[0012] Preferably, the surface of the vertical rotating rod and located in the inside of the crushing frame is fixedly connected with a sweeping scraper, and the top of the screening mesh seat is provided with steel balls in plurality.

[0013] Preferably, the inner wall of the mixing cylinder is fixedly connected with an annular plate, and the top of the annular plate is fixedly connected with second spheres used in cooperation with the first spheres.

[0014] Beneficial effects

[0015] The utility model provides a kind of full waste residue fly ash grinding device of production steam pressure environment-friendly brick.Compared with prior art, the following beneficial effects are achieved:

[0016] (1), the production of full waste residue fly ash grinding device of environment-friendly brick, through the top of the mixing cylinder by setting up ring sliding groove is installed in the broken frame, and in the inner side of the broken frame is provided with steel ball and sweep scraper which is matched with the sieve net seat, these structures can directly put ore into the inner side of the broken frame, using the sweep scraper to drive the steel ball to carry out direct grinding, and mix with the raw materials put into the feeding hopper, without carrying again, improve the overall preparation efficiency, meet the current use.

[0017] (2), the production of full waste residue fly ash grinding device of environment-friendly brick, through the surface of the polygonal rotating rod is installed with sieve net plate, and the first ball is installed at the bottom of the sieve net plate, and the second ball is used, these structures can make the first ball constantly collide with the second ball when the polygonal rotating rod drives the sieve net plate to rotate, so as to make the sieve net plate vibrate up and down, and the powder is uniformly scattered in the inside of the mixing cylinder through centrifugal force, which ensures the uniformity after stirring.

[0018] (3), the production of full waste residue fly ash grinding device of environment-friendly brick, through the surface of the broken frame is installed with L type side plate, and the positioning socket is set on one side of the L type side plate, and the L type lock rod is used, these structures can be pressed and connected through the positioning socket and the L type lock rod, so as to lock the four feeding hoppers, ensure the stability during operation, and prevent displacement, and ensure that the subsequent can be quickly disassembled for cleaning, improve the overall practicality of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 the structure of the present utility model is shown in the figure

[0020] Figure 2 the cross-sectional view of the mixing cylinder and the broken frame structure of the present utility model

[0021] Figure 3 the schematic view of the broken frame, the electric telescopic rod and the L type side plate structure of the present utility model

[0022] Figure 4 the schematic view of the feeding hopper, the guide sliding groove and the L type lock rod structure of the present utility model

[0023] Figure 5 the schematic view of the vertical rotating rod, the sieve net seat and the steel ball structure of the present utility model

[0024] Figure 6 the schematic view of the sieve net plate, the first ball and the stirring blade structure of the present utility model

[0025] Figure 7 the side view of the internal structure of the mixing cylinder of the present utility model

[0026] In the figure: 1, support base; 2, mixing cylinder; 3, multi-angle outer frame; 4, rectangular socket; 5, discharging socket; 6, guide chute; 7, limiting guide seat; 8, multi-angle rotating rod; 9, screening mesh plate; 10, first sphere; 11, stirring blade; 12, discharging pipe; 13, electromagnetic valve; 14, annular sliding groove; 15, crushing frame; 16, electric telescopic rod; 17, L-shaped side plate; 18, positioning socket; 19, feeding top frame; 20, L-shaped locking rod; 21, motor; 22, vertical rotating rod; 23, screening mesh seat; 24, steel ball; 25, sweeping scraper; 26, annular plate; 27, second sphere. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.

[0028] Please refer to Figures 1-7The utility model provides a technical scheme: a kind of full waste residue fly ash grinding device of production steam pressure environmental protection brick, including support base, the top of support base 1 is fixedly connected with mixing cylinder 2 by opening opening, the upper portion of mixing cylinder 2 surface is fixedly connected with polygonal outer frame 3, the both sides and front and rear of polygonal outer frame 3 are all opened rectangular socket 4 that is penetrated to mixing cylinder 2 interior, rectangular socket 4's inside is slidably installed with discharging hopper 5, the edge side of mixing cylinder 2 top is opened annular sliding slot 14, the bottom of discharging hopper 5 is opened guide sliding groove 6, the both sides and front and rear of polygonal outer frame 3 are all fixedly connected with limiting guide base 7 by support, and limiting guide base 7 and same side guide sliding groove 6 are slidably connected, the both sides of mixing cylinder 2 bottom are all fixedly connected with discharge pipe 12 by opening opening, and the surface of discharge pipe 12 is fixedly installed with solenoid valve 13, the bottom of mixing cylinder 2 inner chamber is rotatably connected with polygonal rotating lever 8 by bearing piece, the surface of polygonal rotating lever 8 is fixedly connected with stirring vane 11, and stirring vane 11 is provided with several, the upper portion of polygonal rotating lever 8 surface is slidably installed with screening mesh 9, the edge side of the bottom of screening mesh 9 is fixedly connected with first sphere 10, and first sphere 10 is provided with several, the inside of annular sliding slot 14 is slidably installed with the broken frame 15 that is used in cooperation with mixing cylinder 2, the surface of polygonal outer frame 3 is fixedly connected with electric telescopic handle 16 by fixed plate, and the top of electric telescopic handle 16 is fixedly connected with broken frame 15 by fixed plate, the surface of broken frame 15 is fixedly connected with L type side plate 17 by fixed plate, and L type side plate 17 is provided with several, the one side of L type side plate 17 is opened and penetrated to the positioning socket 18 of other side, the one side of discharging hopper 5 is fixedly connected with L type lock rod 20 that is used in cooperation with positioning socket 18 by fixed block.

[0029] First, four material insertion hopper 5 is inserted into the four rectangular insertion port 4 inside, let the guide sliding groove 6 and the limiting guide 7 docking and sliding, the use of guide sliding groove 6 and limiting guide 7 docking sliding, let the material insertion hopper 5 accurate insertion rectangular insertion port 4 inside, after the material insertion hopper 5 is completely inserted into the rectangular insertion port 4 inside start electric telescopic rod 16 drive broken frame 15 in the limiting action of vertical rotating rod 22 down, until broken frame 15 and annular sliding groove 14 docking, positioning insertion port 18 at this time will be material insertion hopper 5 one side of the L type lock rod 20 press down and fixed, then a number of steel balls 24 from the material top frame 19 into the broken frame 15 inside, then the ore through the material top frame 19 into the broken frame 15 inside, then start the motor 21 using vertical rotating rod 22 drive sweep scraper 25 and multi angle rotating rod 8 rotation, at this time the rotating sweep scraper 25 drive steel ball 24 and ore fast rotation, and a number of steel balls 24 rotation and ore impact, so as to crush the ore grinding, and the ore powder from the sieve net seat 23 falls on the top of the sieve net plate 9, then the rest of the raw material into the material insertion hopper 5 inside, at this time the ore powder and the rest of the raw material are all on the top of the sieve net plate 9, then with the rotation of the multi angle rotating rod 8 will drive the sieve net plate 9 also synchronous rotation, at this time because the first ball 10 at the bottom of the sieve net plate 9 constantly with the second ball 27 impact, make the sieve net plate 9 rotate one side one side vibration, at this time the powder in the sieve net plate 9 is evenly spread in the inside of the mixing cylinder 2 by centrifugal force and vibration, after all the powder is spread in the inside of the mixing cylinder 2, the rotating stirring blade 11 will be mixed with water, until the uniform and reach the qualified quality after stop, then start the electromagnetic valve 13 using the discharge pipe 12 will be mixed material in the mold.

[0030] Further, the upper part of the multi angle outer frame 3 is fixedly connected with the motor 21 through the support, the motor 21 is a servo motor, the upper part of the inner wall of the mixing cylinder 2 is fixedly connected with the sieve net seat 23, the output shaft of the motor 21 is fixedly connected with the vertical rotating rod 22 through the shaft coupling, and the bottom end of the vertical rotating rod 22 penetrates the broken frame 15 and the sieve net seat 23 in sequence and extends to the inside of the mixing cylinder 2, the end of the vertical rotating rod 22 extending to the inside of the mixing cylinder 2 is fixedly connected with the top end of the multi angle rotating rod 8, the surface of the vertical rotating rod 22 and located in the inside of the broken frame 15 is fixedly connected with the sweep scraper 25, the top of the sieve net seat 23 is provided with steel balls 24, and the steel balls 24 are provided with a plurality of, the inner wall of the mixing cylinder 2 is fixedly connected with the annular plate 26, and the top of the annular plate 26 is fixedly connected with the second ball 27 matched with the first ball 10.

[0031] After the preparation is completed, the electric telescopic rod 16 is started to lift the crushing frame 15 to expose the screening mesh seat 23, and the steel ball 24 inside falls at the same time. The positioning spout 18 no longer presses the L-shaped lock rod 20 when the crushing frame 15 is lifted. Then, the four discharge hoppers 5 are pulled out from the inside of the rectangular spout 4 under the limiting action of the limiting guide base 7. Then, the workers clean the screening mesh seat 23, and detect and replace the steel ball 24.

[0032] Meanwhile, the contents not described in detail in the specification all belong to the prior art known to those skilled in the art.

Claims

1. A full waste residue fly ash grinding device for producing autoclaved environment-friendly bricks, comprising a supporting base table (1), characterized in that: The top of the support base (1) is fixedly connected with a mixing cylinder (2) through an opening, the upper portion of the surface of the mixing cylinder (2) is fixedly connected with a multi-angle outer frame (3), the two sides and the front and rear of the multi-angle outer frame (3) are provided with rectangular sockets (4) penetrating into the interior of the mixing cylinder (2), the inner side of the rectangular socket (4) is slidably installed with a discharging hopper (5), and the edge side of the top of the mixing cylinder (2) is provided with an annular sliding groove (14).

2. A full waste residue fly ash grinding device for producing autoclaved environment-friendly bricks according to claim 1, characterized in that: The bottom of the discharging hopper (5) is provided with a guide sliding groove (6), the two sides and the front and rear of the multi-angle outer frame (3) are fixedly connected with limiting guide bases (7) through supports, the limiting guide base (7) is slidably connected with the guide sliding groove (6) on the same side, the two sides of the bottom of the mixing cylinder (2) are fixedly connected with discharging pipes (12) through openings, and the surface of the discharging pipe (12) is fixedly installed with an electromagnetic valve (13).

3. A full waste residue fly ash grinding device for producing autoclaved environment-friendly brick according to claim 2, characterized in that: The bottom of the inner cavity of the mixing cylinder (2) is rotatably connected with a multi-angle rotating rod (8) through a bearing piece, the surface of the multi-angle rotating rod (8) is fixedly connected with stirring blades (11), the multi-angle rotating rod (8) is slidably installed with a screening mesh plate (9) on the upper portion of the surface, and the bottom of the screening mesh plate (9) is fixedly connected with first spheres (10), and the first spheres (10) are provided with a plurality of first spheres (10).

4. A full waste residue fly ash grinding device for producing autoclaved environment-friendly bricks according to claim 3, characterized in that: The inner side of the annular sliding groove (14) is slidably installed with a crushing frame (15) used in cooperation with the mixing cylinder (2), the surface of the multi-angle outer frame (3) is fixedly connected with an electric telescopic rod (16) through a fixed plate, the top end of the electric telescopic rod (16) is fixedly connected with the crushing frame (15) through a fixed plate, the surface of the crushing frame (15) is fixedly connected with L-shaped side plates (17) through a fixed plate, the L-shaped side plates (17) are provided with a plurality of L-shaped side plates (17), one side of the L-shaped side plate (17) is provided with a positioning socket (18) penetrating to the other side, and one side of the discharging hopper (5) is fixedly connected with an L-shaped locking rod (20) used in cooperation with the positioning socket (18) through a fixed block.

5. A full waste residue fly ash grinding device for producing autoclaved environment-friendly bricks according to claim 4, characterized in that: The upper portion of the multi-angle outer frame (3) is fixedly connected with a motor (21) through a support, the upper portion of the inner wall of the mixing cylinder (2) is fixedly connected with a screening mesh seat (23), the output shaft of the motor (21) is fixedly connected with a vertical rotating rod (22) through a shaft coupling, the bottom end of the vertical rotating rod (22) penetrates the crushing frame (15) and the screening mesh seat (23) in sequence and extends into the interior of the mixing cylinder (2), and one end of the vertical rotating rod (22) extending into the interior of the mixing cylinder (2) is fixedly connected with the top end of the multi-angle rotating rod (8).

6. A full waste residue fly ash grinding device for producing autoclaved environment-friendly bricks according to claim 5, characterized in that: The surface of the vertical rotating rod (22) and located in the interior of the crushing frame (15) is fixedly connected with a sweeping scraper (25), the top of the screening mesh seat (23) is provided with steel balls (24), and the steel balls (24) are provided with a plurality of steel balls (24).

7. A full waste residue fly ash grinding device for producing autoclaved environment-friendly brick according to claim 3, characterized in that: The inner wall of the mixing cylinder (2) is fixedly connected with an annular plate (26), and the top of the annular plate (26) is fixedly connected with a second sphere (27) used in cooperation with the first sphere (10).