Automatic oiling device for head board and tail board

By designing an automatic oiling device for the head and tail plates, the problems of equipment failure and low efficiency of manual cleaning caused by concrete adhesion after demolding of prestressed head and tail plates were solved. The device achieves automated oiling, saves labor costs, and improves production efficiency and safety.

CN223775246UActive Publication Date: 2026-01-09JIANHUA CONSTRUCTION MATERIALS (CHINA) CO LTD
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Patent Information

Application Number
CN202520090781.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2026-01-09
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

In the automated production of prestressed steel cages, concrete adhering to the surface of the prestressed head and tail plates after demolding leads to a high equipment failure rate, low efficiency of manual cleaning, safety risks, and increased labor costs.

Method used

Design an automatic oiling device for head and tail plates, including a conveyor line, a lead screw centering and clamping mechanism, an inner hole oiling mechanism, and an inner wall oiling mechanism. The device replaces manual operation with automated oiling to achieve oiling of the inner hole and inner wall of the head and tail plates.

Benefits of technology

It reduces labor costs, minimizes safety hazards, and avoids waste through oil recycling, thereby improving production efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223775246U_ABST
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Abstract

The utility model relates to an automatic oiling device for a head board and a tail board, which is characterized in that the head board and the tail board (300) are subjected to position transmission processing through a conveying line (100); the lead screw centering and clamping mechanism (200) is used for clamping the head and tail plates (300) conveyed to the position of the lead screw centering and clamping mechanism (200) through the conveying line (100); the inner hole oiling mechanism (400) is arranged at the upper part of the screw rod centering and clamping mechanism (200) and is used for fixing the position of a central hole of the head and tail plate (300) and oiling an inner hole of the head and tail plate (300); the inner wall oiling mechanism (500) is arranged on one side of the inner hole oiling mechanism (400) and is used for oiling the inner wall of the head and tail plate (300); and the first oil storage box (600) is used for storing engine oil required for oiling the device. By adopting the automatic oiling device for the head and tail plates, manual oiling can be replaced, so that the labor cost is saved, and the potential safety hazard is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of pipe piles, and more particularly to the field of head and tail plate treatment, specifically referring to an automatic oiling device for head and tail plates. Background Technology

[0002] In the automated cage reinforcement production process, a layer of concrete adheres to the surface of the prestressed head and tail plates after demolding. If this concrete is directly transferred to the next production cycle, it leads to a large accumulation of concrete residue on the equipment, increasing equipment failure rates and affecting production efficiency and quality. Therefore, before the prestressed head and tail plates flow into the next production cycle after demolding, the surface concrete must be cleaned and coated with oil. Applying oil prevents the concrete from sticking to the head and tail plates, making cleaning easier. Currently, the cleaning work is done by workers on the ground, requiring the handling and flipping of the prestressed head and tail plates. The prestressed head and tail plates used in automated cage reinforcement production lines are quite heavy, and manually cleaning them by tapping and scraping with shovels and then applying oil is inefficient, costly, physically demanding, and carries certain risks during handling and flipping.

[0003] Therefore, it is necessary to provide an automatic oiling device that can be used in conjunction with automatic headplate cleaning to address the shortcomings of current technologies. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide an automatic oiling device for the head and tail plates.

[0005] To achieve the above objectives, the automatic oiling device for the head and tail plates of this utility model is specifically as follows:

[0006] The main feature of this automatic oiling device for the head and tail plates is that the device includes:

[0007] The head and tail plates are transferred to different positions via a conveyor line.

[0008] The lead screw centering and clamping mechanism is used to clamp the head and tail plates that are conveyed to the position of the mechanism by the conveyor line.

[0009] An inner hole oiling mechanism is installed above the lead screw centering clamping mechanism. It is used to fix the center hole position of the head and tail plates and to apply oil to the inner hole of the head and tail plates.

[0010] An inner wall oiling mechanism, disposed on one side of the inner hole oiling mechanism, is used to oil the inner wall of the head and tail plates; and

[0011] The first oil reservoir is used to store the machine oil required for oiling the device.

[0012] Preferably, the inner hole oiling mechanism includes guide rods symmetrically arranged on one side, the two ends of the two guide rods being connected by a fixing plate, linear bearings being installed on the guide rods, the two linear bearings being connected by a connecting plate, a slewing bearing being installed at one end of the connecting plate, a lifting cylinder being installed at the other end, the lifting cylinder being connected to a rotary cylinder, and a second oil storage box located at the bottom of the inner hole oiling mechanism.

[0013] Preferably, the inner hole oiling mechanism further includes an oiling mechanism as the main structure, which consists of a rotating disk, a chain, and a three-phase motor, used to drive the entire inner hole oiling mechanism to perform the oiling operation.

[0014] Preferably, the inner wall oiling mechanism includes an upper roller, the inner wall of the head and tail plates being flush with the upper roller and driving the upper roller to rotate, and a lower roller connected to the upper roller via a chain, the lower end of the lower roller being connected to a third oil storage box.

[0015] The automatic oiling device for the head and tail plates of this utility model can replace manual oiling, thereby saving labor costs and reducing safety hazards. At the same time, since the automatic oiling device can also perform oil recovery during the oiling process, it can also avoid wasting oil. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the automatic oiling device for the head and tail plates of this utility model.

[0017] Figure 2 This is a top view of the automatic oiling device for the head and tail plates of this utility model.

[0018] Figure 3 This is a perspective view of the automatic oiling device for the head and tail plates of this utility model.

[0019] Figure 4 This is a schematic diagram of the internal hole oiling mechanism of the automatic oiling device for the head and tail plates of this utility model.

[0020] Figure 5 This is a schematic diagram of the rotary bearing structure of the automatic oiling device for the head and tail plates of this utility model.

[0021] Figure 6 This is a schematic diagram of the oiling mechanism of the automatic oiling device for the head and tail plates of this utility model.

[0022] Figure 7 This is a schematic diagram of the inner wall oiling mechanism of the automatic oiling device for the head and tail plates of this utility model.

[0023] Figure Labels

[0024] 100 conveyor line

[0025] 200 lead screw centering and clamping mechanism

[0026] 300 front and rear plates

[0027] 400 internal hole oiling mechanism

[0028] 410 Oiling Mechanism

[0029] 411 Rotary Disk

[0030] 412 chain

[0031] 413 three-phase motor

[0032] 420 slewing bearing

[0033] 430 guide rod

[0034] 440 rotary cylinder

[0035] 450 lifting cylinder

[0036] 460 Second Oil Storage Box

[0037] 470 linear bearing

[0038] 480 connecting board

[0039] 500 Internal Wall Oiling Mechanism

[0040] 501 upper roller

[0041] 502 lower roller

[0042] 503 Third Oil Storage Box

[0043] 600 First Oil Storage Box

[0044] 701 Oiling Position

[0045] 702 oil stains Detailed Implementation

[0046] To more clearly describe the technical content of this utility model, the following description is provided in conjunction with specific embodiments.

[0047] Before describing the embodiments according to the present invention in detail, it should be noted that, in the following, the terms “comprising,” “including,” or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0048] Please see Figures 1 to 3 As shown, the automatic oiling device for the head and tail plates of this utility model includes:

[0049] The head and tail plates 300 are positionally transferred via conveyor line 100.

[0050] The lead screw centering clamping mechanism 200 is used to clamp the head and tail plates 300 that are conveyed to the position of the mechanism by the conveyor line 100.

[0051] An inner hole oiling mechanism 400 is installed on the upper part of the lead screw centering clamping mechanism 200. It is used to fix the center hole position of the head and tail plate 300 and to apply oil to the inner hole of the head and tail plate 300.

[0052] An inner wall oiling mechanism 500 is disposed on one side of the inner hole oiling mechanism 400, and is used to oil the inner wall of the head and tail plates 300; and

[0053] The first oil storage box 600 is used to store the machine oil required for oiling the device.

[0054] In a preferred embodiment of the present invention, the inner hole oiling mechanism 400 includes guide rods 430 symmetrically arranged on one side, the two ends of the two guide rods 430 being connected by a fixing plate, linear bearings 470 being mounted on the guide rods 430, the two linear bearings 470 being connected by a connecting plate 480, a rotary bearing 420 being mounted on one end of the connecting plate 480, a lifting cylinder 450 being mounted on the other end, the lifting cylinder 450 being connected to a rotary cylinder 440, and a second oil storage box 460 located at the bottom of the inner hole oiling mechanism 400.

[0055] In a preferred embodiment of the present invention, the inner hole oiling mechanism 400 further includes an oiling mechanism 410 as the main structure. The oiling mechanism 410 consists of a rotating disk 411, a chain 412, and a three-phase motor 413, which are used to drive the inner hole oiling mechanism 400 as a whole to perform an oiling operation.

[0056] In a preferred embodiment of the present invention, the inner wall oiling mechanism 500 includes an upper roller 501, the inner wall of the head and tail plate 300 is flush with the upper roller 501 and drives the upper roller 501 to rotate, and a lower roller 502 connected to the upper roller 501 by a chain, the lower end of the lower roller 502 being connected to the third oil storage box 503.

[0057] In practical applications, when applying oil to the inside of the head and tail plates, the following steps should be taken:

[0058] The third oil storage box 503 is manually filled with oil. The head and tail plates are conveyed from the conveyor line 100. The inner wall of the head and tail plates is flush with the upper roller 501. The movement of the head and tail plates 300 drives the upper roller 501 to rotate. The upper roller 501 and the lower roller 502 are connected by a chain. The two rollers rotate at the same time. The lower roller 502 sucks in oil, and the upper roller 501 squeezes out the excess grease. At the same time, the oil is evenly brushed on the inner wall of the head and tail plates. The excess grease will be returned to the third oil storage box 503.

[0059] In practical applications, when applying oil to the inner hole of the tailgate, the following steps should be taken:

[0060] The conveyor line 100 feeds the tail plate into the screw centering clamping mechanism 200 to clamp the head and tail plates 300, while the center hole positions of the inner hole oiling mechanism 400, the inner wall oiling mechanism 500, and the first oil storage box 600 remain unchanged.

[0061] The oiling process is as follows: After the second oil reservoir 460 is manually filled with oil, the lifting cylinder 450 retracts, the three-phase motor 413 rotates, and the rotating disk 411 rotates to evenly coat the oil. The lifting cylinder 450 extends, the rotating cylinder 440 extends, the oiling mechanism 410 rotates to above the center hole of the tail plate, the lifting cylinder 450 retracts, the rotating disk 411 is inserted into the inner hole of the tail plate, and the three-phase motor 413 rotates to evenly brush oil onto the inner hole of the tail plate, thus completing the oiling operation.

[0062] The oiling process is as follows: the lifting cylinder 450 extends, the rotating cylinder 440 retracts, the oiling mechanism 410 rotates to above the second oil storage box 460, the lifting cylinder 450 retracts, the three-phase motor 413 rotates, the rotating disk 411 is evenly coated with oil, and the lifting cylinder 450 extends, thus completing the oiling operation.

[0063] The automatic oiling device for the head and tail plates of this utility model can replace manual oiling, thereby saving labor costs and reducing safety hazards. At the same time, since the automatic oiling device can also perform oil recovery during the oiling process, it can also avoid wasting oil.

[0064] In this specification, the present invention has been described with reference to specific embodiments thereof. However, it will be apparent that various modifications and variations can be made without departing from the spirit and scope of the present invention. Therefore, the specification and drawings should be considered illustrative rather than restrictive.

Claims

1. An automatic oiling device for head and tail plates, characterized in that, The device includes: The head and tail plates (300) are transferred to their positions via a conveyor line (100); The lead screw centering clamping mechanism (200) is used to clamp the head and tail plates (300) that are conveyed to the position of the mechanism by the conveyor line (100); An inner hole oiling mechanism (400) is set on the upper part of the lead screw centering clamping mechanism (200) to fix the center hole position of the head and tail plate (300) and to apply oil to the inner hole of the head and tail plate (300). An inner wall oiling mechanism (500) is disposed on one side of the inner hole oiling mechanism (400) and is used to oil the inner wall of the head and tail plates (300); and The first oil reservoir (600) is used to store the machine oil required for oiling the device.

2. The automatic oiling device for the head and tail plates according to claim 1, characterized in that, The inner hole oiling mechanism (400) includes guide rods (430) symmetrically arranged on one side, the two ends of the two guide rods (430) are connected by a fixing plate, linear bearings (470) are installed on the guide rods (430), the two linear bearings (470) are connected by a connecting plate (480), a slewing bearing (420) is installed at one end of the connecting plate (480), a lifting cylinder (450) is installed at the other end, the lifting cylinder (450) is also connected to a rotary cylinder (440), and a second oil storage box (460) located at the bottom of the inner hole oiling mechanism (400).

3. The automatic oiling device for the head and tail plates according to claim 2, characterized in that, The inner hole oiling mechanism (400) further includes an oiling mechanism (410) as the main structure. The oiling mechanism (410) consists of a rotating disk (411), a chain (412), and a three-phase motor (413), which are used to drive the inner hole oiling mechanism (400) to perform oiling operations.

4. The automatic oiling device for the head and tail plates according to claim 1, characterized in that, The inner wall oiling mechanism (500) includes an upper roller (501), the inner wall of the head and tail plate (300) is flush with the upper roller (501) and drives the upper roller (501) to rotate, and a lower roller (502) connected to the upper roller (501) by a chain, the lower end of the lower roller (502) being connected to the third oil storage box (503).