Dust removal equipment for high-fidelity printing of iron sheet
By designing a combination of conveyor, dust hood, nozzle, scraper, and air nozzle, the problem of incomplete dust removal in existing equipment was solved, achieving thorough cleaning of the sheet metal surface and saving water resources, thus ensuring printing quality.
Patent Information
- Application Number
- CN202422958093.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Existing environmentally friendly dust removal equipment for printing iron printing will cause dust to adhere to the surface of the cleaning roller during use, resulting in incomplete dust removal and affecting printing quality.
A dust removal device for high-fidelity printing on sheet metal has been designed, comprising a conveyor, a support frame, a dust suction hood, a cleaning roller, a water tank, a scraper, and an air nozzle. The dust suction hood removes dust, the nozzle sprays water for cleaning, the scraper removes moisture, and the air nozzle dries the sheet metal. It is adaptable to sheet metal of different thicknesses and achieves thorough cleaning.
It achieves thorough cleaning of the sheet metal surface, adapts to sheet metal of different thicknesses, ensures printing quality, and saves water resources.
Smart Images

Figure CN223775487U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to iron sheet printing technical field, especially iron sheet high fidelity printing dust removal equipment. BACKGROUND
[0002] Iron sheet printing, simply referred to as "iron printing", is a method of printing graphics on metal materials such as iron sheet or aluminum sheet. High-fidelity printing is relative to four-color printing. It improves the reproducibility and authenticity of printed colors by adding red, green, blue, and orange inks to the C, M, Y, and K four-color printing. To ensure the quality of high-fidelity printing, the surface of the iron sheet needs to be kept clean. However, dust will inevitably fall on the surface of the iron sheet during storage. Therefore, before high-fidelity printing, the surface of the iron sheet needs to be dusted, which requires the use of dust removal equipment.
[0003] In the Chinese patent CN221476456U, an environmental protection dust removal equipment for printing iron printing is disclosed. The environmental protection dust removal equipment for printing iron printing places the iron product to be printed on the first conveyor. The first conveyor moves the iron product. When the iron product moves between the first cleaning roller and the second cleaning roller, the second motor and the first motor are started. The second motor and the first motor drive the first cleaning roller and the second cleaning roller to rotate. The first cleaning roller and the second cleaning roller can lift the dust on the upper and lower ends of the iron product. The first fan is started, which can suck away the dust to prevent it from affecting the printing of the iron product and causing waste due to the impact on the printing quality in the later stage. However, this environmental protection dust removal equipment for printing iron printing has the following defects while solving the problem:
[0004] Only two cleaning rollers are used to clean the surface of the iron sheet. However, during use, a small amount of dust may be adsorbed on the surface of the cleaning roller, which may result in incomplete dust removal on the surface of the iron sheet, affecting the subsequent printing quality. UTILITY MODEL CONTENTS
[0005] The utility model aims to solve at least one of the technical defects in the background art.
[0006] Therefore, the utility model aims to provide a dust removal equipment for iron sheet high-fidelity printing to solve the problem of incomplete dust removal in the prior art.
[0007] In order to achieve the above object, the utility model provides a dust removal equipment for iron sheet high fidelity printing, including conveyer and support setting in one side of conveyer, first dust cover is fixedly installed in one side of support, the upper side of one side of support is liftably connected with second dust cover, the inside of first dust cover and second dust cover all are rotatably connected with cleaning roller, first motor is fixedly installed in one side of first dust cover and second dust cover, the output of first motor is fixedly connected with the end of cleaning roller,
[0008] The both sides of the top of the support are fixedly connected with first supports, an upper roller shaft and a lower roller shaft are rotatably connected between the two first supports, a second motor is fixedly installed on one side of the first support, and an output end of the second motor is fixedly connected with an end of the lower roller shaft.
[0009] A water tank is arranged below the support, a booster pump is arranged in the water tank, an output end of the booster pump is fixedly connected with a high-pressure pipe, a supporting rod is fixedly connected to one side of the water tank, two water supply pipes are fixedly connected to one side of the supporting rod, an inlet end of the water supply pipe is fixedly connected with the high-pressure pipe, and a plurality of spray heads are fixedly connected to surfaces of the two water supply pipes.
[0010] The both sides of the top of the support are fixedly connected with second supports, and a lower scraping plate and an upper scraping plate are fixedly connected between the two second supports.
[0011] The both sides of the top of the support are fixedly connected with third supports, and an upper air nozzle and a lower air nozzle are fixedly connected between the two third supports.
[0012] Preferably, the bottom of the first dust cover and the top of the second dust cover are fixedly connected with a first conduit and a second conduit respectively, the end of the second conduit is fixedly connected with a hose, the first conduit and the hose are fixedly connected with a dust suction pipe through a tee pipe, the end of the dust suction pipe is fixedly connected with a dust collector, the top of one side of the support is fixedly connected with an electric push rod, the piston rod end of the electric push rod is fixedly connected with a connecting rod, one end of the connecting rod is fixedly connected to the outer surface of the second dust cover, so that the dust collector can absorb the dust raised on the upper surface and the lower surface of the iron sheet through the two dust covers, and the electric push rod can lift the second dust cover, thereby being applicable to iron sheets of different thicknesses.
[0013] Preferably, the side of the two first supports is provided with a first sliding slot, a first sliding block is slidably connected in the first sliding slot, the end of the upper roller shaft is rotatably connected in the first sliding block, and a first spring is fixedly connected to the bottom of the first sliding slot, with the top end of the first spring fixedly connected to the first sliding block.
[0014] Preferably, the inner wall of the water tank is fixedly connected with an inclined plate, and the side of the inclined plate is fixedly provided with a filter plate, so that the cleaning water can be filtered and reused, thereby achieving the purpose of saving water.
[0015] Preferably, the side of the two second supports is provided with a second sliding slot, a second sliding block is slidably connected in the second sliding slot, the upper scraper plate is fixedly connected between the two second sliding blocks, a second spring is fixedly connected to the bottom of the second sliding slot, and the top end of the second spring is fixedly connected to the second sliding block, so that the upper scraper plate can be lifted and lowered, thereby scraping the water on the upper surface of the iron sheet of different thicknesses.
[0016] Preferably, the top of the upper air nozzle and the bottom of the lower air nozzle are fixedly connected with air pipes, and the distal end of the air pipe is fixedly connected with a hot air blower, so that the hot air blower can deliver hot air to the air nozzle, thereby drying the residual water on the upper and lower surfaces of the iron sheet.
[0017] Compared with the prior art, the device has the following advantages and beneficial effects:
[0018] 1. After the iron sheet is preliminarily cleaned by the cleaning roller, the iron sheet enters between the two water delivery pipes, the water sprayed by the spray head washes the upper and lower surfaces of the iron sheet, the iron sheet after washing passes between the lower scraper plate and the upper scraper plate, the scraper plates scrape the water on the surface of the iron sheet, and finally the iron sheet passes between the upper air nozzle and the lower air nozzle, the high-pressure gas blown out can dry the small amount of residual water on the surface of the iron sheet, thereby thoroughly treating the dust and water on the surface of the iron sheet.
[0019] 2. The second dust cover is liftable, the upper roller shaft is movable, and the upper scraper plate is movable, so that iron sheets of different thicknesses can pass through the device for dust removal, thereby being suitable for dust removal of iron sheets of different thicknesses.
[0020] 3. The water tank is arranged below the water delivery pipe and the scraper plate, so that the water for cleaning the iron sheet can fall back into the water tank, then flow to the filter plate through the inclined plate, and be recycled after being filtered by the filter plate, thereby achieving the purpose of saving water sources.
[0021] Additional aspects and advantages of the present application will be set forth in part in the following description, will become apparent from the description, or will be learned through practice of the application. BRIEF DESCRIPTION OF DRAWINGS
[0022] The above and / or additional aspects and advantages of the present application will become apparent and be readily appreciated from the following description, taken in conjunction with the accompanying drawings, in which:
[0023] Figure 1 is a structural schematic view of the present application.
[0024] Figure 2 is a structural schematic view of the dust suction part of the present application.
[0025] Figure 3 is a structural schematic view of the roller shaft part of the present application.
[0026] Figure 4 is a structural schematic view of the water tank inside of the present application.
[0027] Figure 5 is a structural schematic view of the scraper of the present application.
[0028] Figure 6 is a structural schematic view of the air nozzle part of the present application.
[0029] Wherein: 1, conveyor, 2, support, 3, first dust cover, 31, second dust cover, 32, cleaning roller, 33, first motor, 34, first conduit, 35, second conduit, 36, hose, 37, dust suction pipe, 38, dust collector, 39, electric push rod, 310, connecting rod, 4, first support, 41, upper roller shaft, 42, lower roller shaft, 43, second motor, 44, first chute, 45, first sliding block, 46, first spring, 5, water tank, 51, booster pump, 52, high-pressure pipe, 53, support rod, 54, water delivery pipe, 55, spray head, 56, inclined plate, 57, filter plate, 6, second support, 61, lower scraper, 62, upper scraper, 63, second chute, 64, second sliding block, 65, second spring, 7, third support, 71, upper air nozzle, 72, lower air nozzle, 73, air pipe, 74, hot air blower. DETAILED DESCRIPTION
[0030] Embodiments of the present application will be described in detail below, examples of which are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as limiting the present application.
[0031] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on terms should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connectable; can be mechanical connection, also can be electrical connection; can be direct connection, also can pass through intermediate medium indirectly connect, can be two element inside communication. For ordinary skilled person in the art, can understand the concrete meaning of above-mentioned terms in the utility model according to specific circumstances.
[0032] The utility model provides a dust removal equipment for iron sheet high fidelity printing.
[0033] Embodiment one:
[0034] As Figures 1-6 It includes conveyor 1 and the support 2 of setting at one side of conveyor 1, and the first dust cover 3 is fixedly installed on one side of support 2, and the second dust cover 31 is liftablely connected to the upper side of one side of support 2, and the first dust cover 3 and the second dust cover 31 correspond to each other, and the bottom of first dust cover 3 and the top of second dust cover 31 are fixedly connected with first conduit 34 and second conduit 35 respectively, and the tail end of second conduit 35 is fixedly connected with hose 36, and first conduit 34 and hose 36 are fixedly connected with dust suction pipe 37 through tee pipe, and the tail end of dust suction pipe 37 is fixedly connected with dust collector 38, and dust collector 38 can suck dust from dust cover part through dust suction pipe 37 and conduit, and cleaning roller 32 is rotatably connected in the inside of first dust cover 3 and second dust cover 31, and first motor 33 is fixedly installed on one side of first dust cover 3 and second dust cover 31, and the output end of first motor 33 is fixedly connected with the end of cleaning roller 32, and first motor 33 can drive cleaning roller 32 to rotate, so that when iron sheet passes between two cleaning rollers 32, the dust on the upper and lower surfaces of iron sheet can be raised by rotating cleaning roller 32, and then the raised dust can be sucked away through dust cover;
[0035] The top of support 2 is fixedly connected with first support 4 on both sides, and first support 4 is located at the back of dust cover, and upper roller shaft 41 and lower roller shaft 42 are rotatably connected between two first supports 4, and second motor 43 is fixedly installed on one side of first support 4, and the output end of second motor 43 is fixedly connected with the end of lower roller shaft 42, and second motor 43 can drive lower roller shaft 42 to rotate, so that when iron sheet that has been preliminarily dusted by cleaning roller 32 passes between lower roller shaft 42 and upper roller shaft 41, rotating lower roller shaft 42 can provide conveying force and supporting force for iron sheet, avoiding the problem of iron sheet bending;
[0036] A water tank 5 is installed below the support 2. A booster pump 51 is installed inside the water tank 5. A high-pressure pipe 52 is fixedly connected to the output end of the booster pump 51. A support rod 53 is fixedly connected to one side of the water tank 5. Two water supply pipes 54 are fixedly connected to one side of the support rod 53. The support rod 53 supports the two water supply pipes 54. The two water supply pipes 54 are located above and below the iron sheet respectively. The inlet end of the water supply pipe 54 is fixedly connected to the high-pressure pipe 52. Multiple nozzles 55 are fixedly connected to the surface of the two water supply pipes 54. The nozzles 55 on the two water supply pipes 54 correspond to the upper and lower surfaces of the iron sheet respectively. The booster pump 51 delivers water from the water tank 5 to the water supply pipes 54 and then sprays it out from the nozzles 55, so that cleaning water can be sprayed onto the upper and lower surfaces of the iron sheet to wash the upper and lower surfaces of the iron sheet.
[0037] The top two sides of the bracket 2 are fixedly connected to the second support 6. The second support 6 is located behind the water pipe 54. The two second supports 6 are fixedly connected to the lower scraper 61 and the upper scraper 62. The lower scraper 61 and the upper scraper 62 can scrape off the water stains on the lower and upper surfaces of the iron sheet.
[0038] The top two sides of the bracket 2 are fixedly connected to the third support 7, which is located behind the second support 6. The upper air nozzle 71 and the lower air nozzle 72 are fixedly connected between the two third supports 7. The top of the upper air nozzle 71 and the bottom of the lower air nozzle 72 are fixedly connected to the air pipe 73. The end of the air pipe 73 is fixedly connected to the hot air fan 74. The hot air fan 74 can deliver high-temperature gas to the upper air nozzle 71 and the lower air nozzle 72 through the air pipe 73. The upper air nozzle 71 and the lower air nozzle 72 blow the high-temperature gas to the upper and lower surfaces of the iron sheet, thereby drying the water remaining on the upper and lower surfaces of the iron sheet and ensuring that the surface of the iron sheet entering the printing equipment is dry.
[0039] Example 2:
[0040] like Figure 2 As shown, based on Embodiment 1, an electric push rod 39 is fixedly connected to the top of one side of the bracket 2. A connecting rod 310 is fixedly connected to the piston rod end of the electric push rod 39. One end of the connecting rod 310 is fixedly connected to the outer surface of the second dust collection hood 31. The electric push rod 39 can drive the second dust collection hood 31 to rise and fall through the connecting rod 310, thereby achieving the purpose of raising and lowering the cleaning roller 32 inside the second dust collection hood 31. Therefore, the two cleaning rollers 32 can pass through sheet metal of different thicknesses.
[0041] like Figure 3As shown, the side of the two first supports 4 is provided with a first sliding groove 44, the inside of the first sliding groove 44 is slidably connected with a first sliding block 45, the end of the upper roller shaft 41 is rotatably connected inside the first sliding block 45, the first sliding block 45 slides up and down in the first sliding groove 44, the height of the upper roller shaft 41 can be adjusted, and the bottom of the first sliding groove 44 is fixedly connected with a first spring 46, the top end of the first spring 46 is fixedly connected with the first sliding block 45, the first spring 46 elastically supports the first sliding block 45, so that when the iron sheet of different thicknesses passes between the upper roller shaft 41 and the lower roller shaft 42, the first spring 46 can be deformed according to the thickness of the iron sheet and provide a downward force to the first sliding block 45, so that the upper roller shaft 41 can stably press on the upper surface of the iron sheet, ensuring that the iron sheet can be stably conveyed.
[0042] As shown in the drawings, Figure 5 The side of the two second supports 6 is provided with a second sliding groove 63, the inside of the second sliding groove 63 is slidably connected with a second sliding block 64, the upper scraper 62 is fixedly connected between the two second sliding blocks 64, the upper scraper 62 can be lifted and lowered with the up and down sliding of the second sliding block 64, the bottom of the second sliding groove 63 is fixedly connected with a second spring 65, the top end of the second spring 65 is fixedly connected with the second sliding block 64, the second spring 65 provides a downward force to the second sliding block 64, so that the upper scraper 62 can be tightly pressed on the upper surface of the iron sheet, so that the water stains on the upper surface of the iron sheet can be scraped as clean as possible during the conveying process.
[0043] Example three:
[0044] As shown in the drawings, Figure 4 On the basis of example one or example two, the inner wall of the water tank 5 is fixedly connected with an inclined plate 56, one side of the inclined plate 56 is fixedly installed with a filter plate 57, the water tank 5 is located below the water conveying pipe 54 and the scraper, so that the water used for cleaning the dust on the surface of the iron sheet can fall into the water tank 5, then flow along the inclined plate 56 to the filter plate 57, filter the dust through the filter plate 57, and then enter the water tank 5, so that the cleaning water can be recycled and reused.
[0045] The utility model discloses a working principle as follows: when using, the sheet iron is placed on conveyer 1, makes conveyer 1 to the sheet iron and carries, and the sheet iron enters between two cleaning rollers 32, and cleaning roller 32 carries out the cleaning of the dust on the upper and lower surfaces of sheet iron, and the dust that is raised is taken away by dust catcher 38 through dust cover, and the sheet iron after cleaning by cleaning roller 32 passes between upper roller shaft 41 and lower roller shaft 42, and the lower roller shaft 42 of rotation supports and carries the sheet iron, when the sheet iron passes between two water pipes 54, and the cleaning water that sprays out of spray head 55 washes the upper and lower surfaces of sheet iron, and the sheet iron after washing passes between lower scraper 61 and upper scraper 62, and the scraper removes the water on the upper and lower surfaces of sheet iron, and the cleaning water falls into water tank 5 again, and the sheet iron after cleaning passes between upper air nozzle 71 and lower air nozzle 72, and the high-temperature gas that hot blast machine 74 transports through air pipe 73 blows to the upper and lower surfaces of sheet iron through upper air nozzle 71 and lower air nozzle 72, thereby drying the water remaining on the upper and lower surfaces of sheet iron, and the sheet iron can be conveyed to printing equipment and print in succession.
Claims
1. A dust removal apparatus for sheet iron high-fidelity printing, comprising a conveyor (1) and a support (2) arranged on one side of the conveyor (1), characterized in that, The side of the support (2) is fixedly installed with a first dust cover (3), the upper side of the support (2) is movably connected with a second dust cover (31), the inside of the first dust cover (3) and the second dust cover (31) is rotatably connected with a cleaning roller (32), the side of the first dust cover (3) and the second dust cover (31) is fixedly installed with a first motor (33), the output end of the first motor (33) is fixedly connected with the end of the cleaning roller (32). The top of the support (2) is fixedly connected with a first support (4), the upper roller shaft (41) and the lower roller shaft (42) are rotatably connected between the two first supports (4), the side of the first support (4) is fixedly installed with a second motor (43), the output end of the second motor (43) is fixedly connected with the end of the lower roller shaft (42). The lower side of the support (2) is provided with a water tank (5), the inside of the water tank (5) is provided with a booster pump (51), the output end of the booster pump (51) is fixedly connected with a high-pressure pipe (52), the side of the water tank (5) is fixedly connected with a supporting rod (53), the side of the supporting rod (53) is fixedly connected with two water pipes (54), the inlet end of the water pipe (54) is fixedly connected with the high-pressure pipe (52), the surface of the two water pipes (54) is fixedly connected with a plurality of spray heads (55). The top of the support (2) is fixedly connected with a second support (6), the lower scraping plate (61) and the upper scraping plate (62) are fixedly connected between the two second supports (6). The top of the support (2) is fixedly connected with a third support (7), the upper air nozzle (71) and the lower air nozzle (72) are fixedly connected between the two third supports (7).
2. The dust removal apparatus for sheet iron high-fidelity printing according to claim 1, characterized by The bottom of the first dust cover (3) and the top of the second dust cover (31) is fixedly connected with a first pipe (34) and a second pipe (35) respectively, the tail end of the second pipe (35) is fixedly connected with a hose (36), the first pipe (34) and the hose (36) are fixedly connected with a dust pipe (37) through a three-way pipe, the tail end of the dust pipe (37) is fixedly connected with a dust collector (38).
3. The dust removal apparatus for sheet iron high fidelity printing according to claim 2, characterized by, The top of the side of the support (2) is fixedly connected with an electric push rod (39), the piston rod end of the electric push rod (39) is fixedly connected with a connecting rod (310), one end of the connecting rod (310) is fixedly connected to the outer surface of the second dust cover (31).
4. The dust removal apparatus for sheet iron high-fidelity printing according to claim 1, characterized by The side of the two first supports (4) is provided with a first sliding groove (44), the inside of the first sliding groove (44) is slidably connected with a first sliding block (45), the end of the upper roller shaft (41) is rotatably connected in the inside of the first sliding block (45), and the bottom of the first sliding groove (44) is fixedly connected with a first spring (46), the top end of the first spring (46) is fixedly connected with the first sliding block (45).
5. The dust removal apparatus for sheet iron high-fidelity printing according to claim 1, characterized by The inner wall of the water tank (5) is fixedly connected with an inclined plate (56), the side of the inclined plate (56) is fixedly installed with a filter plate (57).
6. The dust removal apparatus for sheet iron high-fidelity printing according to claim 1, characterized by The side surface of two second supports (6) is provided with a second sliding groove (63), the inside of the second sliding groove (63) is slidably connected with a second sliding block (64), the upper scraper (62) is fixedly connected between two second sliding blocks (64), the bottom of the second sliding groove (63) is fixedly connected with a second spring (65), and the top end of the second spring (65) is fixedly connected with the second sliding block (64).
7. The dust removal apparatus for sheet iron high fidelity printing according to claim 1, wherein The top of the upper air nozzle (71) and the bottom of the lower air nozzle (72) are fixedly connected with an air pipe (73), and the tail end of the air pipe (73) is fixedly connected with a hot air fan (74).
Citation Information
Patent Citations
Environment-friendly dust removal equipment for printing iron printing
CN221476456U