Leveling machine for aluminum material machining

Abstract

The utility model relates to the technical field of leveling machines, in particular to a leveling machine for aluminum material processing, which comprises a support plate and a motor, the outer side of the support plate is fixedly connected with a bearing plate, and the side surface of the bearing plate is provided with a leveling component; the leveling assembly comprises a first cleaning roller rotationally connected with the side face of the bearing plate, the side face of the bearing plate is rotationally connected with a second cleaning roller, the side face of the bearing plate is rotationally connected with a third cleaning roller, and one end of the first cleaning roller, one end of the second cleaning roller and one end of the third cleaning roller are fixedly connected with rotating rods. And the horizontal heights of the first cleaning roller, the second cleaning roller and the third cleaning roller are sequentially reduced. According to the utility model, the horizontal heights of the first cleaning roller, the second cleaning roller and the third cleaning roller are sequentially reduced, so that the aluminum material can be gradually leveled when passing through different cleaning rollers, the aluminum material processing process sequence and requirements are met, the condition that the aluminum material is blocked is reduced, and the processing process is smoother.

Description

Technical Field

[0001] This utility model relates to the field of leveling machine technology, and in particular to a leveling machine for aluminum processing. Background Technology

[0002] A screed for aluminum processing is a device used to flatten the surface of aluminum materials. During the production of aluminum materials, various processing techniques, such as rolling and extrusion, may result in uneven surfaces. A screed can effectively eliminate these surface defects, enabling the aluminum material to meet the required flatness standards.

[0003] Regarding the aforementioned technologies, the existing leveling machines have the following drawbacks: some aluminum materials have relatively high and large protrusions on their surfaces. When using cleaning rollers to directly clean these protrusions in one step, it is easy to cause jamming, preventing the aluminum material from continuing to move. Therefore, this utility model provides a leveling machine for aluminum material processing. Utility Model Content

[0004] The purpose of this application is to provide a leveling machine for aluminum processing, in order to solve the problem mentioned in the background art that when some aluminum surfaces have relatively high and large protrusions, it is easy to cause jamming when using cleaning rollers to directly clean the protrusions in one step, which will prevent the aluminum from continuing to move.

[0005] To achieve the above objectives, this application provides the following technical solution: a leveling machine for aluminum processing, comprising a support plate and a motor, wherein a load-bearing plate is fixedly connected to the outer side of the support plate, and a leveling assembly is provided on the side of the load-bearing plate; the leveling assembly includes a first cleaning roller rotatably connected to the side of the load-bearing plate, a second cleaning roller rotatably connected to the side of the load-bearing plate, and a third cleaning roller rotatably connected to the side of the load-bearing plate, wherein a rotating rod is fixedly connected to one end of each of the first, second, and third cleaning rollers, and the horizontal height of the first, second, and third cleaning rollers decreases sequentially.

[0006] Preferably, the outer sides of the two rotating rods are provided with the same first transmission track, and the outer sides of the two rotating rods are provided with the same second transmission track, and the output end of the motor is fixedly connected to either of the rotating rods.

[0007] Preferably, a fixing frame is fixedly connected to the outer side of the support plate, and the motor is fixedly connected to the inner side wall of the fixing frame.

[0008] Preferably, a pair of limiting plates are fixedly connected to the top of the support plate, one of the limiting plates has a groove on its inner side, and a threaded rod is rotatably connected to the inner wall of the groove.

[0009] Preferably, the outer side of the threaded rod is threadedly connected to a push plate, and the push plate is slidably connected to the inner wall side of the groove.

[0010] Preferably, the inner side of the support plate is provided with a hollow groove, and the outer side of the support plate is provided with a plurality of slots communicating with the hollow groove.

[0011] Preferably, a mounting bracket is fixedly connected to the outer side of the support plate, a dust collector is fixedly connected to the inner side of the mounting bracket, a connecting pipe is fixedly connected to the output end of the dust collector, a plurality of dust extraction pipes are fixedly connected to the outer side of the connecting pipe, a plurality of dust extraction holes are opened on the outer side of the dust extraction pipes, and the dust extraction pipes extend into the empty groove.

[0012] In summary, the technical effects and advantages of this utility model are as follows:

[0013] 1. In this utility model, the horizontal height of the first cleaning roller, the second cleaning roller and the third cleaning roller decreases in sequence. This design allows the aluminum material to be gradually leveled as it passes through different cleaning rollers, which conforms to the process sequence and requirements of aluminum material processing, reduces the occurrence of aluminum plate jamming, and makes the processing process smoother.

[0014] 2. In this utility model, the dust collector, connecting pipe, dust collection pipe, dust collection hole, and slot are arranged in a coordinated manner. The dust collection hole increases the contact area between the dust collection pipe and the dust, improves the dust collection efficiency, and effectively sucks in the dust generated during the aluminum material processing, avoiding the accumulation of dust generated during processing that affects the movement of the aluminum plate. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a first-view axial side view of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the second-view axial side structure of the present invention;

[0018] Figure 3 This is a schematic diagram of the structure of the first cleaning roller, the second cleaning roller, and the third cleaning roller in this utility model;

[0019] Figure 4 This is a schematic diagram of the limiting plate and groove in this utility model.

[0020] In the diagram: 1. Support plate; 2. First cleaning roller; 3. Second cleaning roller; 4. Rotating rod; 5. First transmission track; 6. Fixed frame; 7. Motor; 8. Limiting plate; 9. Threaded rod; 10. Groove; 11. Empty slot; 12. Dust extraction pipe; 13. Dust extraction hole; 14. Load-bearing plate; 15. Mounting frame; 16. Dust extractor; 17. Connecting pipe; 18. Slot; 19. Third cleaning roller; 20. Push plate; 21. Second transmission track. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Example 1: Reference Figure 1-4A leveling machine for aluminum processing is shown, comprising a support plate 1 and a motor 7. The support plate 1 provides the basic support structure for the entire device, ensuring stable installation and operation of all components. A load-bearing plate 14 is fixedly connected to the outer side of the support plate 1, bearing the weight of the leveling assembly and providing a stable installation foundation for its normal operation. The leveling assembly is mounted on the side of the load-bearing plate 14. The leveling assembly includes a first cleaning roller 2 rotatably connected to the side of the load-bearing plate 14. The first cleaning roller 2 performs preliminary cleaning and leveling of the aluminum surface, removing larger protrusions or impurities. It achieves preliminary surface treatment by generating relative friction with the aluminum through rotation. A second cleaning roller 3 is rotatably connected to the side of the load-bearing plate 14. The second cleaning roller 3 further performs finer cleaning and leveling of the aluminum after being processed by the first cleaning roller 2, making the aluminum surface smoother and more uniform, and handling some smaller defects that the first cleaning roller 2 could not completely remove. A third cleaning roller 19 is rotatably connected to the side of the load-bearing plate 14. The third cleaning roller 19 further... The final fine leveling and cleaning work ensures that the aluminum surface reaches a high standard of flatness and smoothness. One end of the first cleaning roller 2, the second cleaning roller 3, and the third cleaning roller 19 is fixedly connected to a rotating rod 4. The rotating rod 4 provides axial support for the rotation of the cleaning roller, ensuring that the cleaning roller can rotate stably around the axis, thereby achieving effective processing of the aluminum material. The horizontal height of the first cleaning roller 2, the second cleaning roller 3, and the third cleaning roller 19 decreases sequentially. This design allows the aluminum material to be gradually leveled as it passes through different cleaning rollers, which conforms to the process sequence and requirements of aluminum material processing. The outer side of the two rotating rods 4 is provided with the same first transmission track 5. The first transmission track 5 plays a transmission role, which can transmit the power of the motor 7 to the connected rotating rod 4, thereby driving the corresponding cleaning roller to rotate, realizing the coordinated work between the cleaning rollers, and ensuring the continuity and efficiency of the leveling work. Two rotating rods 4 are equipped with the same second transmission track 21 on their outer sides. The second transmission track 21 is also used for power transmission and cooperates with the first transmission track 5 to enable the cleaning rollers at different positions to obtain power and work at different speeds and rotation directions (according to design requirements) to better complete the leveling task of aluminum materials. The output end of the motor 7 is fixedly connected to any rotating rod 4. The motor 7 serves as a power source to provide power to the entire leveling assembly, driving the rotating rod 4 to rotate, thereby driving the cleaning roller to work. A fixing frame 6 is fixedly connected to the outer side of the support plate 1. The fixing frame 6 is used to fix the motor 7 to keep it stable during operation and to prevent the vibration or displacement of the motor 7 from affecting the normal operation of the entire leveling machine. It ensures that the output power of the motor 7 can be stably transmitted to the cleaning roller and other components. The motor 7 is fixedly connected to the inner wall side of the fixing frame 6. This fixed connection method further enhances the stability of the motor 7 and ensures the reliable operation of the entire leveling machine.

[0024] In this embodiment, an aluminum plate is placed on a support plate 1, and a pair of limiting plates 8 limit the aluminum plate. An externally installed motor drives a threaded rod 9 to rotate, which in turn pushes the aluminum plate through a push plate 20. The motor 7 drives the corresponding rotating rod 4 to rotate. Through the cooperation of the first transmission track 5 and the second transmission track 21, the first cleaning roller 2, the second cleaning roller 3, and the third cleaning roller 19 are rotated. The first cleaning roller 2, which is the tallest, performs preliminary cleaning of the protrusions on the surface of the aluminum plate. The second cleaning roller 3 performs further cleaning of the protrusions on the surface of the aluminum plate, and the third cleaning roller 19 performs final cleaning of the surface of the aluminum plate. This achieves gradual cleaning of the surface of the aluminum plate, avoiding a one-step cleaning of the protrusions on the surface of the aluminum plate, which would cause the aluminum plate to jam due to excessively high protrusions.

[0025] Example 2: Reference Figure 1-4Based on the same concept as in Embodiment 1 above, this embodiment also proposes that a pair of limiting plates 8 are fixedly connected to the top of the support plate 1. The limiting plates 8 are used to limit the aluminum material in the horizontal direction to prevent the aluminum material from shifting laterally during the leveling process, ensuring that the aluminum material can be processed along the predetermined path, and guaranteeing the accuracy and stability of the processing. A groove 10 is provided on the inner side of one of the limiting plates 8. The groove 10 provides space for the installation of the threaded rod 9 and the push plate 20. The threaded rod 9 is rotatably connected to the inner wall side of the groove 10. The threaded rod 9 is a transmission component, and the position of the push plate 20 can be changed by rotation. A push plate 20 is threadedly connected to the outer side of the threaded rod 9. When the threaded rod 9 is rotated, the push plate 20 moves linearly along the threaded rod 9. The push plate 20 is slidably connected to the inner wall of the groove 10. This sliding connection ensures the smooth movement of the push plate 20. The push plate 20 can be adjusted according to the width of the aluminum material, tightly fixing the aluminum material between the two limiting plates 8, further improving the limiting effect on the aluminum material and adapting to the processing needs of aluminum materials of different widths. A slot 11 is opened on the inner side of the support plate 1. The slot 11 provides space for the installation of the dust extraction pipe 12, allowing the dust extraction pipe 12 to be reasonably arranged inside the support plate 1. To prevent it from being exposed and affecting the normal operation of other components or being damaged by external forces during the aluminum processing, the outer side of the support plate 1 is provided with multiple slots 18 that communicate with the empty slots 11. The slots 18 provide channels for air circulation, so that when the dust collector 16 is working, it can extract the air in the empty slots 11 through these slots 18, thereby forming a negative pressure environment, which is conducive to the dust collection work. The outer side of the support plate 1 is fixedly connected to the mounting bracket 15, which serves to support and fix the dust collector 16, ensuring that the dust collector 16 can be stably installed on the support plate 1 and will not shake or shift during operation. A dust collector 16 is fixedly connected to the inner wall of the mounting bracket 15. The dust collector 16 is the power core of the entire dust collection system. It generates suction through operation to suck up dust and impurities in the air. A connecting pipe 17 is fixedly connected to the output end of the dust collector 16. The connecting pipe 17 is used to connect the dust collector 16 and the dust collection pipe 12, and transmits the suction generated by the dust collector 16 to the dust collection pipe 12, so that the dust collection pipe 12 can perform the dust collection function. Multiple dust collection pipes 12 are fixedly connected to the outer side of the connecting pipe 17. As the part that directly contacts the dust, the dust collection pipe 12 has multiple dust collection holes 13 on its outer side. The dust collection holes 13 increase the contact area between the dust collection pipe 12 and the dust, improve the dust collection efficiency, and can more effectively suck up the dust generated during the aluminum processing. The dust extraction pipe 12 extends into the empty slot 11. This design allows the dust extraction pipe 12 to perform dust extraction work in the relatively enclosed space of the empty slot 11. It is connected to the outside through the slot hole 18, which can better collect the dust and impurities generated when leveling the aluminum material, keep the processing environment clean, reduce the impact of dust on the quality of the aluminum material and the harm to the health of the operators.

[0026] In this embodiment, the dust extraction machine 16 is controlled to extract the debris and dust generated during grinding through the connecting pipe 17, the dust extraction pipe 12, the dust extraction hole 13, and the slot 18.

[0027] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A leveling machine for aluminum processing, comprising a support plate (1) and a motor (7), characterized in that: A load-bearing plate (14) is fixedly connected to the outside of the support plate (1), and a leveling component is provided on the side of the load-bearing plate (14). The leveling assembly includes a first cleaning roller (2) rotatably connected to the side of the load-bearing plate (14), a second cleaning roller (3) rotatably connected to the side of the load-bearing plate (14), and a third cleaning roller (19) rotatably connected to the side of the load-bearing plate (14). A rotating rod (4) is fixedly connected to one end of each of the first cleaning roller (2), the second cleaning roller (3), and the third cleaning roller (19). The horizontal height of the first cleaning roller (2), the second cleaning roller (3), and the third cleaning roller (19) decreases sequentially.

2. The leveling machine for aluminum processing according to claim 1, characterized in that: The two rotating rods (4) are provided with the same first transmission track (5) on their outer sides, and the two rotating rods (4) are provided with the same second transmission track (21) on their outer sides. The output end of the motor (7) is fixedly connected to either of the rotating rods (4).

3. A leveling machine for aluminum processing according to claim 2, characterized in that: A fixing frame (6) is fixedly connected to the outer side of the support plate (1), and the motor (7) is fixedly connected to the inner side of the fixing frame (6).

4. A leveling machine for aluminum processing according to claim 1, characterized in that: A pair of limiting plates (8) are fixedly connected to the top of the support plate (1), and a groove (10) is provided on the inner side of one of the limiting plates (8), and a threaded rod (9) is rotatably connected to the inner wall side of the groove (10).

5. A leveling machine for aluminum processing according to claim 4, characterized in that: The outer side of the threaded rod (9) is threadedly connected to a push plate (20), and the push plate (20) is slidably connected to the inner wall side of the groove (10).

6. A leveling machine for aluminum processing according to claim 1, characterized in that: The inner side of the support plate (1) is provided with a hollow groove (11), and the outer side of the support plate (1) is provided with a plurality of slots (18) that communicate with the hollow groove (11).

7. A leveling machine for aluminum processing according to claim 6, characterized in that: A mounting bracket (15) is fixedly connected to the outer side of the support plate (1). A dust collector (16) is fixedly connected to the inner side of the mounting bracket (15). A connecting pipe (17) is fixedly connected to the output end of the dust collector (16). Multiple dust extraction pipes (12) are fixedly connected to the outer side of the connecting pipe (17). Multiple dust extraction holes (13) are opened on the outer side of the dust extraction pipes (12). The dust extraction pipes (12) extend into the empty groove (11).

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