Auxiliary device for forming quartz boat for diffusion of solar cell silicon wafer
By designing an adjustable quartz boat forming auxiliary device, the problem that existing devices cannot fix various types of quartz boats has been solved, achieving stable fixing of different types of quartz boats and improving the welding effect.
Patent Information
- Application Number
- CN202520344886.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-01
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-03-01
AI Technical Summary
Existing quartz boat forming auxiliary devices cannot fix quartz boats of various sizes, resulting in low practicality of the devices.
A quartz boat forming auxiliary device was designed, comprising a base, slide bar, bracket, adjustment mechanism, motor, and clamp. The clamp is adjusted by driving a double-layer rotating plate and slide bar with a motor to accommodate quartz boats of different sizes. The stability during the welding process is ensured by a cylinder and a limit block.
This technology enables the stable fixing and welding of quartz boats of different models, improving the practicality of the device and ensuring the stability and effectiveness of the welding process.
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Figure CN223776229U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of quartz boat production technology, and in particular to a quartz boat forming auxiliary device for silicon wafer diffusion in solar cells. Background Technology
[0002] Silicon wafer diffusion is a crucial step in solar cell manufacturing. It involves diffusing dopants onto the silicon wafer surface to form a PN junction, thereby endowing the wafer with photoelectric conversion capabilities. During diffusion, the silicon wafer needs to be heated uniformly within the diffusion furnace to ensure even diffusion of the dopants to the wafer surface. Quartz boats, with their excellent thermal conductivity, ensure uniform temperature distribution across the silicon wafer throughout the diffusion process, preventing overheating or excessive temperature differences. Quartz boat forming auxiliary equipment, through high-temperature control technology, helps manufacture quartz boat products that meet specifications.
[0003] In the production of quartz boats, the surface of the quartz boat is first cleaned to remove oil, dust and impurities to ensure welding quality. The quartz boat to be welded is placed on an auxiliary device, and a clamp is used to ensure that the quartz boat does not shift during the welding process and to keep the welding of the quartz boat stable. The quartz boat is welded by heating. After welding, the welded parts are inspected to ensure that the welded parts are flat and smooth.
[0004] However, in the existing technology, some quartz boat forming auxiliary devices can only fix quartz boat side plates of the same size when using clamps to fix quartz boat side plates, and cannot fix quartz boats of different sizes, resulting in low practicality of the device. To solve the above problem, a quartz boat forming auxiliary device for silicon wafer diffusion in solar cells is proposed. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a quartz boat forming auxiliary device for silicon wafer diffusion in solar cells, which aims to improve the problem that the existing technology cannot fix quartz boats of various sizes, resulting in low practicality of the device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A quartz boat forming auxiliary device for silicon wafer diffusion in solar cells includes a base, a slide rod fixedly connected to the outside of the base, a bracket one slidably connected to the outside of the slide rod, a bracket two slidably connected to the outside of the slide rod, an adjustment mechanism fixedly connected to the outside of the bracket one, a base fixedly connected to the top of the base, and a fixing mechanism fixedly connected to the top of the base.
[0008] The adjustment mechanism includes an adjustment box, a connecting seat fixedly connected to the outside of the adjustment box, a motor fixedly connected to the top of the connecting seat, an adjustment assembly fixedly connected to the drive end of the motor, and the adjustment assembly includes a double-layer rotating plate. The double-layer rotating plate is fixedly connected to the drive end of the motor, a rotating shaft is rotatably connected inside the double-layer rotating plate, a rotating plate is fixedly connected to the outside of the rotating shaft, a sliding rod is fixedly connected inside the rotating plate, and a clamp is fixedly connected to the outside of the sliding rod.
[0009] As a further description of the above technical solution:
[0010] The regulating box is externally fixedly connected to a fixing plate, and the fixing plate is internally provided with a sliding groove. The sliding rod is externally fixedly connected to the inside of the sliding groove.
[0011] As a further description of the above technical solution:
[0012] A fixed seat is fixedly connected to the top of the base, the outside of the slide rod is fixedly connected to the inside of the fixed seat, a cylinder is fixedly connected to the outside of the fixed seat, a fixed block one is fixedly connected to the outside of the cylinder, and the bottom of the fixed block one is fixedly connected to the top of the bracket two.
[0013] As a further description of the above technical solution:
[0014] The second bracket is rotatably connected to a rotating rod, the rotating rod is rotatably connected to a rotating block, and the rotating block is rotatably connected to a rotating shaft.
[0015] As a further description of the above technical solution:
[0016] The bottom of the second rotating shaft is fixedly connected to the top of the base, and the outside of the rotating block is rotatably connected to the second rotating rod, which is rotatably connected to the outside of the first bracket.
[0017] As a further description of the above technical solution:
[0018] The top of the base is fixedly connected to a mounting base, and the mounting base has a fixing groove inside.
[0019] As a further description of the above technical solution:
[0020] Mounting base one is fixedly connected to the top of mounting base two, and mounting base two is fixedly connected to the top of mounting base two. A limit block is rotatably connected inside the fixing block two.
[0021] As a further description of the above technical solution:
[0022] The limiting block is externally fixedly connected to a pressure rod, the bottom of the pressure rod is fixedly connected to a spring, the bottom of the spring is fixedly connected to a cylindrical sleeve, and the bottom of the cylindrical sleeve is fixedly connected to the top of the mounting base two.
[0023] This utility model has the following beneficial effects:
[0024] 1. In this utility model, a motor drives a double-layer rotating plate to rotate. The double-layer rotating plate drives the rotating plate to slide through a rotating shaft. The rotating plate drives a sliding rod to slide in a sliding groove. The clamp can move towards the center through the sliding of the sliding rod, which can fix the side plates of quartz boats of different sizes. It is suitable for fixing multiple models of quartz boats and improves the practicality of the device.
[0025] 2. In this utility model, pressing the pressure rod causes the limiting block to rotate around the fixed block. At the same time, the limiting block compresses the spring and retracts it into the cylindrical sleeve, placing the support column of the quartz boat in the fixed groove. Releasing the pressure rod causes the spring to return to its original deformation, causing the limiting block to press the support column tightly, so that the position of the support column will not shift during the welding process of the quartz boat, resulting in a better welding effect for the quartz boat. Attached Figure Description
[0026] Figure 1 This is a three-dimensional schematic diagram of a quartz boat forming auxiliary device for silicon wafer diffusion in solar cells proposed in this utility model;
[0027] Figure 2 This is a schematic diagram of the rotating plate of a quartz boat forming auxiliary device for silicon wafer diffusion in solar cells proposed in this utility model;
[0028] Figure 3 This is a schematic diagram of the rotating block of a quartz boat forming auxiliary device for silicon wafer diffusion in solar cells proposed in this utility model;
[0029] Figure 4 for Figure 1 Enlarged view of point A in the middle.
[0030] Legend:
[0031] 1. Base; 2. Slide rod; 3. Bracket 1; 4. Bracket 2; 5. Adjustment box; 6. Connecting seat; 7. Motor; 8. Double-layer rotating plate; 9. Rotating shaft 1; 10. Rotating plate; 11. Slide rod; 12. Clamp; 13. Fixing plate; 14. Sliding groove; 15. Fixing seat; 16. Cylinder; 17. Fixing block 1; 18. Rotating rod 1; 19. Rotating block; 20. Rotating shaft 2; 21. Rotating rod 2; 22. Base; 23. Mounting seat 1; 24. Fixing groove; 25. Mounting seat 2; 26. Fixing block 2; 27. Limiting block; 28. Pressure rod; 29. Spring; 30. Cylindrical sleeve. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Reference Figures 1 to 2 This utility model provides an embodiment of a quartz boat forming auxiliary device for silicon wafer diffusion in solar cells, including a base 1, which serves as the basic support structure of the entire device. A sliding rod 2 is fixedly connected to the outside of the base 1. The sliding rod 2 allows the first bracket 3 and the second bracket 4 to slide. The first bracket 3 and the second bracket 4 are slidably connected to the outside of the sliding rod 2. The first bracket 3 and the second bracket 4 can slide towards the center on the sliding rod 2. An adjustment mechanism is fixedly connected to the outside of the first bracket 3. A base 22 is fixedly connected to the top of the base 1. The base 22 is used to provide support for the fixing mechanism and maintain welding stability. A fixing mechanism is fixedly connected to the top of the base 22.
[0034] The adjustment mechanism includes an adjustment box 5, which serves as the outer shell of the adjustment mechanism and provides protection. A connecting seat 6 is fixedly connected to the outside of the adjustment box 5. The connecting seat 6 provides support and fixation for the motor 7. The motor 7 is fixedly connected to the top of the connecting seat 6. The motor 7 provides driving force for the adjustment mechanism. An adjustment component is fixedly connected to the drive end of the motor 7.
[0035] Reference Figures 1 to 2 The adjustment assembly includes a double-layer rotating plate 8, which consists of two relatively fixed polygonal plates with a certain distance between them. The double-layer rotating plate 8 can rotate synchronously and stably, providing basic rotational power transmission for the rotation of the rotating plate 10. The double-layer rotating plate 8 is externally fixedly connected to the drive end of the motor 7. A rotating shaft 9 is rotatably connected inside the double-layer rotating plate 8. The rotating shaft 9 is installed inside the double-layer rotating plate 8 and is the key component for realizing the rotation of the double-layer rotating plate 8 and the rotating plate 10. The rotating plate 10 is externally fixedly connected to the rotating shaft 9. The rotating plate 10 and the sliding rod 1... A sliding rod 11 is fixedly connected inside the rotating plate 10 to provide power transmission. The sliding rod 11 can slide inside the sliding groove 14. A clamp 12 is fixedly connected outside the sliding rod 11 to fix the side plate of the quartz boat. A fixing plate 13 is fixedly connected outside the adjusting box 5 to provide sliding guidance and limiting function for the sliding rod 11. The fixing plate 13 has a sliding groove 14 inside, which is a long groove. The sliding rod 11 is fixedly connected outside the sliding groove 14.
[0036] Reference Figures 2 to 4A fixed seat 15 is fixedly connected to the top of the base 1. The fixed seat 15 is used to fix the slide rod 2, so that the slide rod 2 can be stably fixed on the base 1. At the same time, the fixed seat 15 also provides stable support for the cylinder 16. The slide rod 2 is externally fixedly connected to the inside of the fixed seat 15. The cylinder 16 is fixedly connected to the outside of the fixed seat 15. The cylinder 16 pushes the bracket 2 4 to move along the slide rod 2. The fixed block 17 is fixedly connected to the outside of the cylinder 16. The fixed block 17 is used to connect the bracket 2 4 and plays the role of transmitting power. The bottom of the fixed block 17 is fixedly connected to the bracket. At the top of bracket 24, a rotating rod 18 is rotatably connected to the outside of bracket 24. Rotating rod 18 is used to pull bracket 24 to slide on slide rod 2. Rotating block 19 is rotatably connected to the outside of rotating rod 18. The function of rotating block 19 is to realize the coordinated movement of the relative positions between bracket 13 and bracket 24. Rotating shaft 20 is rotatably connected to the inside of rotating block 19. Rotating shaft 20 provides the rotation conditions for rotating block 19. The bottom of rotating shaft 20 is fixedly connected to the top of base 1. Rotating rod 21 is rotatably connected to the outside of rotating block 19. Rotating rod 21 is used to pull bracket 13 to slide on slide rod 2. 3. Sliding on slide bar 2, rotating rod 21 is externally rotatably connected to the outside of bracket 3. Mounting seat 23 is fixedly connected to the top of base 22. Mounting seat 23 is used to fix the support column of the first layer of the quartz boat. Mounting seat 23 has a fixing groove 24 inside, used to place the support column of the quartz boat. Mounting seat 25 is fixedly connected to the top of mounting seat 23. Mounting seat 25 is used to fix the support column of the second layer of the quartz boat. Fixing block 26 is fixedly connected to the top of mounting seat 25. Fixing block 26 provides a fulcrum for the rotation of limiting block 27. The inner rotating part of block 26 is connected to a limiting block 27. The limiting block 27 is used to limit the quartz boat support column by rotating outside the fixed block 26. The limiting block 27 is fixedly connected to a pressure rod 28. The pressure rod 28 is used to transmit external force to control the rotation of the limiting block 27. The bottom of the pressure rod 28 is fixedly connected to a spring 29. The spring 29 is used to provide elastic force. The spring 29 can retract inside the cylindrical sleeve 30. The bottom of the spring 29 is fixedly connected to the cylindrical sleeve 30. The cylindrical sleeve 30 is used to protect the spring 29. The bottom of the cylindrical sleeve 30 is fixedly connected to the top of the mounting base 25.
[0037] Working principle: The operator places the quartz boat side plate on the surface of the fixed plate 13 and starts the motor 7. The motor 7 drives the double-layer rotating plate 8 to rotate. The double-layer rotating plate 8 drives the rotating plate 10 to move through the rotating shaft 1 9. The rotating plate 10 can pull the sliding rod 11 to slide inside the sliding groove 14. The sliding rod 11 drives the clamp 12 to clamp and fix the quartz boat side plate. Then the operator presses the pressure rod 28. The pressure rod 28 drives the limiting block 27 to rotate by the fixed block 26. The pressure rod 28 will press the spring 29 to retract into the cylindrical sleeve 30, placing the quartz boat support column in the corresponding fixed groove 24. When the pressure rod 28 is released, the spring 29 will restore its deformation and generate elastic force. The elastic force will push the limiting block 27 to press and fix the quartz boat support column.
[0038] After fixing the side plate and support column of the quartz boat, start the cylinder 16 on the fixing seat 15. The cylinder 16 can push the bracket 2 4 to slide on the slide rod 2 through the fixing block 17. The rotating rod 18 can make the bracket 3 also slide on the slide rod 2 through the rotating block 19 and the rotating rod 21, so that the bracket 3 and the bracket 2 4 slide towards each other, so that the side plate of the quartz boat and the support column are connected, and then welding is performed.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A quartz boat forming auxiliary device for silicon wafer diffusion in solar cells, comprising a base (1), characterized in that: The base (1) is fixedly connected to the outside of a slide rod (2), the slide rod (2) is slidably connected to a bracket (3), the slide rod (2) is slidably connected to a bracket (4), the bracket (3) is fixedly connected to the outside of an adjustment mechanism, the top of the base (1) is fixedly connected to a base (22), and the top of the base (22) is fixedly connected to a fixing mechanism. The adjustment mechanism includes an adjustment box (5), a connecting seat (6) is fixedly connected to the outside of the adjustment box (5), a motor (7) is fixedly connected to the top of the connecting seat (6), an adjustment component is fixedly connected to the drive end of the motor (7), the adjustment component includes a double-layer rotating plate (8), the double-layer rotating plate (8) is fixedly connected to the drive end of the motor (7), a rotating shaft (9) is rotatably connected inside the double-layer rotating plate (8), a rotating plate (10) is fixedly connected to the outside of the rotating shaft (9), a sliding rod (11) is fixedly connected inside the rotating plate (10), and a clamp (12) is fixedly connected to the outside of the sliding rod (11).
2. The quartz boat forming auxiliary device for silicon wafer diffusion in solar cells according to claim 1, characterized in that: The regulating box (5) is fixedly connected to a fixing plate (13) on the outside. The fixing plate (13) is provided with a sliding groove (14) inside. The sliding rod (11) is fixedly connected to the inside of the sliding groove (14).
3. The quartz boat forming auxiliary device for silicon wafer diffusion in solar cells according to claim 1, characterized in that: The top of the base (1) is fixedly connected to a fixed seat (15), the outside of the slide rod (2) is fixedly connected to the inside of the fixed seat (15), the outside of the fixed seat (15) is fixedly connected to a cylinder (16), the outside of the cylinder (16) is fixedly connected to a fixing block one (17), and the bottom of the fixing block one (17) is fixedly connected to the top of the bracket two (4).
4. The quartz boat forming auxiliary device for silicon wafer diffusion in solar cells according to claim 1, characterized in that: The second bracket (4) is rotatably connected to a rotating rod (18) on the outside, and a rotating block (19) is rotatably connected to the outside of the rotating rod (18). The rotating shaft (20) is rotatably connected to the inside of the rotating block (19).
5. The quartz boat forming auxiliary device for silicon wafer diffusion in solar cells according to claim 4, characterized in that: The bottom of the second rotating shaft (20) is fixedly connected to the top of the base (1), and the outside of the rotating block (19) is rotatably connected to the second rotating rod (21), which is rotatably connected to the outside of the first bracket (3).
6. The quartz boat forming auxiliary device for silicon wafer diffusion in solar cells according to claim 1, characterized in that: The top of the base (22) is fixedly connected to the mounting base (23), and the mounting base (23) has a fixing groove (24) inside.
7. The quartz boat forming auxiliary device for silicon wafer diffusion in solar cells according to claim 6, characterized in that: Mounting base one (23) is fixedly connected to the top of mounting base two (25), and mounting base two (25) is fixedly connected to the top of mounting base two (25). A limiting block (27) is rotatably connected inside the fixing block two (26).
8. The quartz boat forming auxiliary device for silicon wafer diffusion in solar cells according to claim 7, characterized in that: The limiting block (27) is externally fixedly connected to a pressure rod (28), the bottom of the pressure rod (28) is fixedly connected to a spring (29), the bottom of the spring (29) is fixedly connected to a cylindrical sleeve (30), and the bottom of the cylindrical sleeve (30) is fixedly connected to the top of the mounting base (25).