Tool for manually welding battery piece in photovoltaic industry

By designing manual welding fixtures for the photovoltaic industry, using positioning clamps and auxiliary supports, the problem of low welding efficiency in existing technologies has been solved, enabling efficient and convenient welding operations.

CN223776411UActive Publication Date: 2026-01-09ZHENGQI LIGHT TECH CO LTD
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Patent Information

Application Number
CN202520235185.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2026-01-09
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

The existing manual welding operations in the photovoltaic industry lack specialized tooling, resulting in low welding efficiency, inconsistent quality, and high labor intensity for operators.

Method used

A tooling system including a positioning fixture and auxiliary support components was designed. Through a heated welding platform, a scale, and an angle limiting assembly, the solar cells are fixed in place and provided with convenient welding position determination and angle adjustment.

Benefits of technology

It improves welding efficiency, reduces operation time, and ensures consistent welding quality and ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tool for manually welding a battery piece in the photovoltaic industry, which comprises a fixed shell, a heating type welding platform is installed at the top of the fixed shell in an embedded mode, and a heating control knob used for adjusting the temperature of the heating type welding platform is installed on the front side of the fixed shell. A graduated scale is installed on the front side of the top of the heating type welding platform in an embedded mode. A battery piece is arranged on the top of the heating type welding platform and is fixed by operating the positioning clamp, it is ensured that displacement cannot occur in the welding process, the welding position can be conveniently determined through the graduated scale on the heating type welding platform, the angle of the auxiliary bearing plate can be freely adjusted through the supporting rotating plate and the angle limiting assembly, and the welding efficiency is improved. Welding tools and materials are placed on the auxiliary bearing plate, operation convenience is provided for welding, and the purposes that convenience is provided for fixing the photovoltaic battery piece and the auxiliary supporting piece through the positioning clamp, operation time is shortened, and welding efficiency is improved can be achieved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to photovoltaic cell piece welding technical field, especially relate to a tool for manual welding cell piece of photovoltaic industry. BACKGROUND

[0002] In the photovoltaic industry, the manual welding of cell pieces is a key process. It should be noted that the manual welding of cell pieces requires certain skills and experience. If you are not familiar with the welding operation, it is recommended to practice first or seek help from professionals. At the same time, attention should be paid to safety during the welding process to avoid accidents such as electric shock and burns. However, the existing manual welding operation lacks a dedicated tool for assistance, resulting in low welding efficiency, uneven welding quality, and high labor intensity for operators. Therefore, we have designed a tool for manual welding of cell pieces in the photovoltaic industry, which uses a positioning clamp to fix the photovoltaic cell piece and an auxiliary support to provide convenience, reduce operation time, and improve welding efficiency. SUMMARY

[0003] The utility model aims at providing a tool for manual welding of cell pieces in the photovoltaic industry, which has the advantages of using a positioning clamp to fix the photovoltaic cell piece and an auxiliary support to provide convenience, reduce operation time, and improve welding efficiency, to solve the above background technical problems.

[0004] The technical solution of the utility model to solve the above technical problems is as follows: a tool for manual welding of cell pieces in the photovoltaic industry, comprising a fixed shell, a heating type welding platform is embeddedly installed on the top of the fixed shell, a heating control knob for adjusting the temperature of the heating type welding platform is installed on the front side of the fixed shell, a scale is embeddedly installed on the front side of the top of the heating type welding platform, a positioning clamp is provided on the surface of the fixed shell, the positioning clamp comprises a rectangular frame one fixedly connected to the top of the surface of the fixed shell, two movable guide rods are provided through the front side and the rear side of the top of the rectangular frame one, a pressing plate is fixedly connected to the top of the guide rod, a rectangular frame two movable on the surface of the fixed shell is fixedly connected to the bottom of the four guide rods, a fixed plate is fixedly installed on the right end of the rear side of the fixed shell, two base blocks are fixedly connected to the top of the fixed plate, an axle is rotatably connected between the two base blocks, a support rotating plate is fixedly connected to the surface of the axle, an auxiliary bearing plate is fixedly connected to the top of the support rotating plate, and an angle limiting component is provided between the axle and the fixed plate.

[0005] Preferably, a motor is fixedly installed on the rear side of the fixed shell, a threaded rod is fixedly installed on the output shaft of the motor, the top of the threaded rod is rotatably connected to the rectangular frame one, and a threaded sleeve is fixedly connected to the surface of the threaded rod on the rear side of the top of the rectangular frame two.

[0006] Preferably, the bottom of the pressing plate is fixedly provided with a rubber pad.

[0007] Preferably, the angle limiting component comprises a side tooth block one fixedly connected to the right end of the shaft rod, a fixed seat fixedly connected to the left top of the fixed plate, and a side tooth block two slidably connected to the inner cavity of the fixed seat and engaged with the side tooth block one.

[0008] Preferably, the left side of the side tooth block two is fixedly connected with two symmetrical limiting rods, and the limiting rods penetrate through one side of the fixed seat and are slidably connected with the fixed seat.

[0009] Preferably, the side away from the side tooth block one of the side tooth block two is fixedly connected with a spring, and the other end of the spring is fixedly connected to the inner wall of the fixed seat.

[0010] The beneficial effects of the present application are as follows:

[0011] 1. The battery piece is placed on the top of the heating type welding platform, and is fixed by operating the positioning clamp, so that displacement does not occur during welding, and the scale on the heating type welding platform can be used to conveniently determine the welding position.

[0012] 2. The limiting rod is provided, the side tooth block two drives the limiting rod to slide on the fixed seat, the rotation of the side tooth block two is effectively avoided, and the stability and reliability of the movement of the side tooth block two are improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] The above and / or other aspects of the present application will become more apparent and more readily appreciated by referring to the following detailed description, in conjunction with the accompanying drawings, in which:

[0014] Figure 1 is a perspective view of an embodiment of the present application;

[0015] Figure 2 is a rear perspective view of an embodiment of the present application;

[0016] Figure 3 is an embodiment of the present application Figure 2 is a local enlarged view of point A in the embodiment of the present application;

[0017] Figure 4 is a perspective view of an angle limiting component and a shaft rod in an embodiment of the present application.

[0018] The attached diagram lists the components represented by each number as follows:

[0019] 1. Fixed shell, 2. Heated welding platform, 3. Heating control knob, 4. Scale, 5. Positioning fixture, 51. Rectangular frame one, 52. Guide rod, 53. Pressure plate, 54. Rectangular frame two, 55. Motor, 56. Threaded rod, 57. Threaded sleeve, 58. Rubber pad, 6. Fixed plate, 7. Base block, 8. Shaft, 9. Support rotating plate, 10. Auxiliary bearing plate, 11. Angle limiting assembly, 111. Side tooth block one, 112. Fixed seat, 113. Side tooth block two, 114. Limiting rod, 115. Spring. Detailed Implementation

[0020] In the following description, embodiments of the tooling for manually welding solar cells in the photovoltaic industry according to the present invention will be described with reference to the accompanying drawings.

[0021] Figures 1-4This invention illustrates a tooling for manually welding solar cells in the photovoltaic industry, comprising a fixed housing 1, a heating welding platform 2 embedded in the top of the fixed housing 1, a heating control knob 3 for adjusting the temperature of the heating welding platform 2 mounted on the front side of the fixed housing 1, a scale 4 embedded in the front side of the top of the heating welding platform 2, and a positioning clamp 5 provided on the surface of the fixed housing 1. The positioning clamp 5 includes a rectangular frame 51 fixedly connected to the top of the surface of the fixed housing 1, with two through-holes on the front and rear sides of the top of the rectangular frame 51. The movable guide rods 52 have pressure plates 53 fixedly connected to their tops. Rectangular frames 54, movable on the surface of the fixed housing 1, are fixedly connected to the bottoms of the four guide rods 52. A motor 55 is fixedly mounted on the rear side of the fixed housing 1. A threaded rod 56 is fixedly mounted on the output shaft of the motor 55. The top of the threaded rod 56 is rotatably connected to the first rectangular frame 51. A threaded sleeve 57, threaded onto the surface of the threaded rod 56, is fixedly connected to the rear side of the top of the second rectangular frame 54. A rubber pad 58 is fixedly mounted on the bottom of the pressure plate 53. A fixed plate is fixedly mounted on the right end of the rear side of the fixed housing 1. 6. Two base blocks 7 are fixedly connected to the top of the fixed plate 6. A shaft 8 is rotatably connected between the two base blocks 7. A supporting rotating plate 9 is fixedly connected to the surface of the shaft 8. An auxiliary bearing plate 10 is fixedly connected to the top of the supporting rotating plate 9. An angle limiting assembly 11 is provided between the shaft 8 and the fixed plate 6. The angle limiting assembly 11 includes a side tooth block 111 fixedly connected to the right end of the shaft 8. A fixed seat 112 is fixedly connected to the left side of the top of the fixed plate 6. A side tooth block 113 that engages with the side tooth block 111 is slidably connected to the inner cavity of the fixed seat 112. Two symmetrical limiting rods 114 are fixedly connected to the left side of 13. The limiting rods 114 pass through to one side of the fixed seat 112 and are slidably connected to the fixed seat 112. Through the setting of the limiting rods 114, the side tooth block 113 drives the limiting rods 114 to slide on the fixed seat 112, which effectively prevents the side tooth block 113 from rotating and improves the stability and reliability of the movement of the side tooth block 113. A spring 115 is fixedly connected to the side of the side tooth block 113 away from the side tooth block 111. The other end of the spring 115 is fixedly connected to the inner wall of the fixed seat 112.

[0022] Working Principle: In use, the battery cell is placed on top of the heating welding platform 2. The temperature of the heating welding platform 2 is adjustable via the heating control knob 3, with a temperature setting range of 0-100℃. The motor 55 drives the threaded rod 56 to rotate, which in turn drives the rectangular frame 54 to move downwards via the threaded sleeve 57. The rectangular frame 54, through the guide rod 52, drives the pressure plate 53 to move downwards, so that the rectangular frame 54 on the pressure plate 53 presses against the battery cell, ensuring that the battery cell does not shift during the welding process. The rectangular frame 54 is made of soft material to avoid damage to the battery cell. Furthermore, the heating welding platform 2... The scale 4, with a scale accuracy of 1 mm, facilitates the determination of the welding position. The auxiliary support plate 10 can drive the shaft 8 to rotate through the support rotating plate 9. The side tooth block 111 on the shaft 8 rotates, causing the side tooth block 113 to disengage from the side tooth block 111. The side tooth block 113 then moves towards the fixed seat 112 and compresses the spring 115. After the auxiliary support plate 10 is adjusted to a suitable angle, the restoring force of the spring 115 causes the side tooth block 113 to re-engage with the side tooth block 111, locking the angle of the support rotating plate 9 and the auxiliary support plate 10. Welding tools and materials are placed on the auxiliary support plate 10, providing convenience for welding operations.

[0023] In summary, this fixture for manual welding of solar cells in the photovoltaic industry ensures that the solar cells will not shift during welding by placing them on top of the heating welding platform 2 and fixing them with the positioning clamp 5. Furthermore, the scale 4 on the heating welding platform 2 allows for easy determination of the welding position. The auxiliary support plate 10 can be adjusted at any angle via the support rotating plate 9 and the angle limiting component 11. Welding tools and materials can be placed on the auxiliary support plate 10, providing operational convenience for welding. This achieves the goal of using positioning clamps to fix photovoltaic cells and auxiliary supports, reducing operation time, and improving welding efficiency.

Claims

1. A tooling for manually welding solar cells in the photovoltaic industry, characterized in that, The system includes a fixed housing (1), a heating welding platform (2) is embedded in the top of the fixed housing (1), a heating control knob (3) for adjusting the temperature of the heating welding platform (2) is installed on the front side of the fixed housing (1), a scale (4) is embedded in the front side of the top of the heating welding platform (2), a positioning clamp (5) is provided on the surface of the fixed housing (1), the positioning clamp (5) includes a rectangular frame (51) fixedly connected to the top of the surface of the fixed housing (1), two movable guide rods (52) are provided through the front and rear sides of the top of the rectangular frame (51), the guide rods A pressure plate (53) is fixedly connected to the top of (52), and a rectangular frame (54) that moves on the surface of the fixed shell (1) is fixedly connected to the bottom of the four guide rods (52). A fixed plate (6) is fixedly installed on the right side of the rear side of the fixed shell (1). Two base blocks (7) are fixedly connected to the top of the fixed plate (6). A shaft (8) is rotatably connected between the two base blocks (7). A support rotating plate (9) is fixedly connected to the surface of the shaft (8). An auxiliary bearing plate (10) is fixedly connected to the top of the support rotating plate (9). An angle limiting component (11) is provided between the shaft (8) and the fixed plate (6).

2. The tooling for manual welding of solar cells in the photovoltaic industry according to claim 1, characterized in that, A motor (55) is fixedly installed on the rear side of the fixed shell (1). A threaded rod (56) is fixedly installed on the output shaft of the motor (55). The top of the threaded rod (56) is rotatably connected to the first rectangular frame (51). A threaded sleeve (57) with a threaded connection to the surface of the threaded rod (56) is fixedly connected to the rear side of the top of the second rectangular frame (54).

3. The tooling for manual welding of solar cells in the photovoltaic industry according to claim 2, characterized in that, A rubber pad (58) is fixedly installed at the bottom of the pressure plate (53).

4. The tooling for manual welding of solar cells in the photovoltaic industry according to claim 3, characterized in that, The angle limiting component (11) includes a side tooth block one (111) fixedly connected to the right end of the shaft (8), a fixing seat (112) fixedly connected to the left side of the top of the fixing plate (6), and a side tooth block two (113) that engages with the side tooth block one (111) slidably connected to the inner cavity of the fixing seat (112).

5. The tooling for manual welding of solar cells in the photovoltaic industry according to claim 4, characterized in that, The left side of the second side tooth block (113) is fixedly connected to two symmetrical limiting rods (114), which extend through to one side of the fixed seat (112) and are slidably connected to the fixed seat (112).

6. The tooling for manual welding of solar cells in the photovoltaic industry according to claim 5, characterized in that, A spring (115) is fixedly connected to the side of the second side tooth block (113) away from the first side tooth block (111), and the other end of the spring (115) is fixedly connected to the inner wall of the fixed seat (112).