Pressing device suitable for various products
By incorporating a three-layer template structure and guide bearings, the problem of low positioning accuracy in existing pressing devices has been solved, achieving efficient and precise pressing results and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520346259.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-27
AI Technical Summary
Existing pressing devices have low part positioning accuracy and are prone to misalignment, resulting in poor pressing effect, low yield, and insufficient production efficiency and safety.
It adopts a three-layer template structure, including template base, lower template, upper template and middle template, combined with guide shaft, linear bearing, pressing mechanism and servo press, to achieve precise positioning and efficient pressing of workpiece.
It improves production efficiency and product quality, ensures the accuracy and consistency of pressing, reduces manual intervention, and is suitable for mass production and automated operation.
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Figure CN223776483U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic production equipment technical field especially relates to a kind of pressing device suitable for multiple products. BACKGROUND
[0002] In the production and processing process, two or more materials are usually pressed together by pressing device, so that multiple materials are tightly combined together. This kind of device usually uses mechanical pressure to realize the pressing work between parts, so as to ensure the strength and quality of the connection.
[0003] The pressing device on the market is generally divided into two parts of upper and lower dies, and the upper and lower die parts are driven to move relatively by power mechanism to press. However, the positioning accuracy of this kind of parts is low, and there may be a certain degree of deviation during the movement of the upper and lower dies during pressing, which affects the pressing effect, resulting in more defective products caused by pressing, low yield, slow processing speed, low efficiency, and repeated operation which is easy to cause fatigue of the operator, and there is a safety hazard, which is difficult to meet the process requirements of high-precision pressing products.
[0004] Therefore, the prior art has defects and needs to be improved. INVENTION CONTENTS
[0005] The utility model aims at overcoming the defects of prior art, and provides a kind of pressing device suitable for multiple products.
[0006] The technical scheme of the utility model is as follows: a kind of pressing device suitable for multiple products is provided, comprising: template base, lower die plate arranged on the template base, upper die plate arranged above the lower die plate, and middle die plate moving between upper die plate and lower die plate, the center position of the upper die plate and the middle die plate corresponds to the lower die plate, the upper die plate is moved downward under the action of external force, so as to press the product arranged in the middle die plate into the product placed on the lower die plate.
[0007] Further, a plurality of guide shafts are arranged between the template base and the upper die plate, the guide shafts pass through the middle die plate, and the middle die plate moves up and down along the guide shafts.
[0008] Further, a plurality of linear bearings are arranged on the middle die plate, and the linear bearings are sleeved on the guide shafts.
[0009] Further, a pressing mechanism is arranged above the upper die plate, and the output end of the pressing mechanism acts on the upper die plate and pushes the upper die plate to move downward.
[0010] Further, the pressing mechanism adopts a down pressure cylinder.
[0011] Further, the pressing mechanism adopts a servo press.
[0012] Further, the template base is provided with a plurality of mold guide columns, a mold guide sleeve is movably sleeved on the mold guide column, the mold guide sleeve is connected with the upper mold plate, and the upper mold plate moves up and down along the mold guide column.
[0013] Further, the upper mold plate is provided with a pressure joint, the pressure joint faces the direction of the lower mold plate, the middle mold plate is provided with a through hole corresponding to the pressure joint, the pressure joint passes through the through hole and extends into the product placement area of the lower mold plate.
[0014] With the above scheme, the utility model has the beneficial effects of improving production efficiency and ensuring product quality, in particular:
[0015] 1. Improve production efficiency:
[0016] 1.1 Fast positioning and pressing:
[0017] Through the design of the three-layer template, the precise positioning of the workpiece can be quickly realized. The pressing process is efficient, and the processing time of a single workpiece is reduced.
[0018] 1.2 Batch processing capacity:
[0019] Multiple workpieces can be processed at the same time, significantly improving the throughput of the production line. It is suitable for mass production requirements and effectively reduces production costs.
[0020] 1.3 Automation compatibility:
[0021] Easy to integrate with automated equipment such as robots, etc., to realize unmanned operation. Further reduce manual intervention and improve overall operation efficiency.
[0022] 2. Ensure product quality:
[0023] 2.1 Precise machining accuracy:
[0024] The precise fit between the templates ensures high precision during pressing. Reducing human error ensures product consistency and reliability.
[0025] 2.2 Good repeatability:
[0026] Each pressing operation can reproduce the same results, which is beneficial to quality control. It is particularly advantageous for production processes that require strict standardization. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is a structural schematic view of the utility model.
[0028] Figure 2 It is a front view of the utility model. DETAILED DESCRIPTION
[0029] The utility model is explained in detail below in combination with the drawings and specific embodiments.
[0030] Please refer to Figure 1 、 Figure 2 The utility model provides a kind of compression device suitable for multiple products, comprising: template base 1, lower template 2 being arranged on the template base 1, upper template 3 being arranged above the lower template 2, and middle template 4 moving between upper template 3 and lower template 2, the center position of the upper template 3 and middle template 4 corresponds with lower template 2, the upper template 3 is moved downward under external force, so as to press the product arranged in middle template 4 into the product placed on lower template 2.
[0031] When carrying out the compression assembly work of product, the component of main part to be compressed is placed on lower template 2, and the compressed component is loaded in middle template 4.In the process of compression, the compressed component on middle template 4 is attached to the main component on lower template 2.Start compression work, upper template 3 is lowered, and is compressed in middle template 4, while the compressed component in middle template 4 is pressed into the assembly position of main component, to realize compression assembly.In the process of placing component, main component and compressed component are respectively fine-positioned by lower template 2 and middle template 4, so as to effectively guarantee the assembly accuracy between components when carrying out the compression assembly of product, and improve the overall product yield.
[0032] In some embodiments, a plurality of guide shafts 11 are provided between the template base 1 and the upper template 3, the guide shafts 11 pass through the middle template 4, and the middle template 4 moves up and down along the guide shafts 11.The movement of the middle template 4 is effectively guided by the guide shafts 11, so that the middle template 4 does not deviate during movement, effectively ensuring the stability of the relative position relationship between the compressed component and the main component, and ensuring the positioning effect between components, so as to improve the yield of compression processing of components.
[0033] In some embodiments, a plurality of linear bearings 111 are provided on the middle template 4, and the linear bearings 111 are sleeved on the guide shafts 11.By providing linear bearings 111 on the middle template 4 and sleeving the linear bearings 111 on the guide shafts 11, the friction between the middle template 4 and the guide shafts 11 is reduced during the up-and-down movement of the middle template 4, the stability of the middle template 4 during movement is improved, and deviation and other abnormalities of the middle template 4 during up-and-down movement are avoided, to ensure the alignment accuracy of the compressed components.
[0034] In some embodiments, the upper die plate 3 is provided with a pressing mechanism, and an output end of the pressing mechanism acts on the upper die plate 3 and pushes the upper die plate 3 to move downward. By the output end of the pressing mechanism exerting downward pressure on the upper die plate 3, the upper die plate 3 is driven to move downward, thereby realizing the downward pressing of the pressed part in the middle die plate 4 and pressing the pressed part into the assembly position of the main part.
[0035] In some embodiments, the pressing mechanism adopts a downward pressing cylinder. The output force of the downward pressing cylinder is large, and the stroke is stable, which can effectively ensure the pressing effect of the pressed part and improve the yield of the pressing processing product. At the same time, the power source used by the downward pressing cylinder is clean energy, which can avoid pollution in the production and processing process and meet the environmental protection requirements.
[0036] In some embodiments, the pressing mechanism adopts a servo press. The servo press can satisfy the precise control of the stroke, thereby ensuring the pressing effect of the pressed part and improving the yield of the pressing processing product.
[0037] In some embodiments, the die plate base 1 is provided with a plurality of die guide columns 12, a die guide sleeve 121 is movably sleeved on the die guide column 12, the die guide sleeve 121 is connected with the upper die plate 3, and the upper die plate 3 moves up and down along the die guide column 12. The movement of the upper die plate 3 is guided by the guide column, so that the movement process of the upper die plate 3 is smooth and stable, thereby improving the accuracy of pressing the pressed part and meeting the pressing assembly requirements.
[0038] In some embodiments, the upper die plate 3 is provided with a pressing head 31, the pressing head 31 faces the direction of the lower die plate 2, the middle die plate 4 is provided with a through hole 41 corresponding to the pressing head 31, and the pressing head 31 penetrates through the through hole 41 and extends into the product placement area of the lower die plate 2. When the output end of the pressing mechanism drives the upper die plate 3 to move downward, the pressing head 31 moves to the corresponding position of the middle die plate 4, thereby penetrating through the through hole 41 of the middle die plate 4 and contacting the pressed part. As the pressing mechanism drives the upper die plate 3 to continue to move downward, the pressed part is gradually pressed into the assembly position of the main part by the downward pressure of the pressing head 31 on the pressed part, thereby realizing the pressing connection of the product.
[0039] In summary, the middle die plate and the lower die plate are used to position and fix the pressed part and the main part, thereby improving the assembly precision of the parts in the pressing assembly, and then the upper die plate is used for pressing assembly of the parts, thereby meeting the assembly requirements of the product. Through the design of the three-layer die plate, the precise positioning of the workpiece is realized quickly, thereby effectively improving the pressing efficiency and pressing effect and meeting the requirements of mass production and processing.
[0040] The above merely describes the preferred embodiments of the present application, and is not used to limit the present application, and any modification, equivalent replacement, and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A pressing device suitable for various products, characterized in that, include: The template base, the lower template disposed on the template base, the upper template disposed above the lower template, and the middle template that moves between the upper template and the lower template, the center positions of the upper template and the middle template correspond to the lower template, the upper template moves downward under the action of external force, thereby pressing the product disposed in the middle template into the product placed on the lower template.
2. The pressing device applicable to various products according to claim 1, characterized in that, Several guide shafts are provided between the template base and the upper template. The guide shafts pass through the middle template, and the middle template moves up and down along the guide shafts.
3. The pressing device applicable to various products according to claim 2, characterized in that, The template is provided with several linear bearings, which are sleeved on the guide shaft.
4. The pressing device applicable to various products according to claim 1, characterized in that, A pressing mechanism is provided above the upper template. The output end of the pressing mechanism acts on the upper template and pushes the upper template downward.
5. The pressing device applicable to various products according to claim 4, characterized in that, The pressing mechanism uses a downward pressing cylinder.
6. The pressing device applicable to various products according to claim 4, characterized in that, The pressing mechanism uses a servo press.
7. The pressing device applicable to various products according to claim 1, characterized in that, The template base is provided with several mold guide pillars, and mold guide sleeves are movably sleeved on the mold guide pillars. The mold guide sleeves are connected to the upper template, and the upper template moves up and down along the mold guide pillars.
8. The pressing device applicable to various products according to claim 1, characterized in that, The upper template is provided with a pressure joint facing the lower template. The middle template is provided with a through hole corresponding to the pressure joint. The pressure joint passes through the through hole and extends into the product placement area of the lower template.