Simple device capable of rapidly removing rust

Abstract

The utility model discloses a quick rust removal simple device, and relates to the technical field of rust removal. Comprising a bottom plate, a bench vice is fixedly installed on the upper surface, close to the right side, of the bottom plate, an adjusting mechanism is fixedly installed on the upper surface, close to the left side, of the bottom plate, a filtering mechanism is fixedly installed on the upper surface of the adjusting mechanism, a rectangular box is fixedly installed on the upper surface of the filtering mechanism, and a rotating mechanism is fixedly installed on the left side face of the rectangular box; a round sleeve is fixedly installed on the right side face of the rotating mechanism through a locking bolt, a cylinder is fixedly installed on the right side face of the round sleeve, an opening structure is arranged on the right side face of the cylinder, and cleaning mechanisms are arranged on the upper side wall and the lower side wall of the cylinder. Bolts are derusted in a mechanical mode, the derusting work of the bolts of various specifications and sizes can be met, the derusting work efficiency is greatly improved, the function of collecting dust generated in the derusting process is added, and the derusting process is more environmentally friendly.

Description

Technical Field

[0001] This utility model relates to the field of rust removal technology, specifically a simple device for rapid rust removal. Background Technology

[0002] Equipment that needs to be brought to the surface for maintenance in coal mines requires the replacement, repair, and rust removal of severely corroded bolts and pins.

[0003] In existing technologies, commonly used rust removal methods include chemical rust removal, electrochemical rust removal, sandblasting rust removal, manual rust removal, and tumble burning rust removal. Manual rust removal refers to removing the rust layer from the surface of parts by mechanical cutting action using hand tools and motorized hand tools. Since different sizes of bolts use different wrenches, misalignment during the fitting process can damage the threads. Repair work is time-consuming and labor-intensive, seriously restricting the progress of equipment maintenance. In addition, the dust generated during the rust removal process is scattered randomly, polluting the environment. Utility Model Content

[0004] This invention provides a simple device for rapid rust removal to solve the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a simple device for rapid rust removal, comprising a base plate, a bench vise fixedly installed on the upper surface of the base plate near the right side, an adjustment mechanism fixedly installed on the upper surface of the base plate near the left side, a filter mechanism fixedly installed on the upper surface of the adjustment mechanism, a rectangular box fixedly installed on the upper surface of the filter mechanism, a rotating mechanism fixedly installed on the left side of the rectangular box, the rotating mechanism extending out of the right side wall of the rectangular box, a circular sleeve fixedly installed on the right side of the rotating mechanism by a locking bolt, a cylinder fixedly installed on the right side of the circular sleeve, the cylinder having an open structure on the right side, and cleaning mechanisms provided on both the upper and lower side walls of the cylinder.

[0006] Furthermore, the adjustment mechanism includes an electric linear module and a slider. The electric linear module is mounted on the upper surface of the base plate, and the slider is fixedly installed between the front and rear sides of the ball nut of the electric linear module.

[0007] Furthermore, the filtration mechanism includes a filter box, a plug, a limiting rod, a filter element, a rectangular opening, and an exhaust assembly. The filter box is fixedly installed on the upper surface of the slider. A plug is threaded onto the right side of the filter box, and a limiting rod is fixedly installed on the left side of the plug. The filter element is held between the left side of the limiting rod and the left inner wall of the filter box. Rectangular openings are provided on the upper side of the filter box and the lower side wall of the rectangular box. The exhaust assembly is installed on the left side of the filter box.

[0008] Furthermore, the front-to-back length of the filter box is the same as that of the rectangular box.

[0009] Furthermore, the filter element is disposed on the left side of the rectangular opening.

[0010] Furthermore, the rotating mechanism includes a motor, a transmission tube, a mechanical seal, and a circular hole. The motor is fixedly installed on the left side of the rectangular box, and the transmission tube is fixedly installed on the right side of the output shaft of the motor. Mechanical seals are provided on the left and right side walls of the rectangular box corresponding to the transmission tube. A circular hole is provided on the transmission tube located on the front side wall inside the rectangular box, and the right side of the transmission tube is an open structure.

[0011] Furthermore, the cleaning mechanism includes a threaded sleeve, a threaded rod, a bearing assembly, an arc-shaped plate, a wire brush, and a guide rod. The threaded sleeve is fixedly installed on the side wall of the cylinder. The threaded rod is threadedly installed inside the threaded sleeve. An arc-shaped plate is installed on the lower surface of the threaded rod through the bearing assembly. Wire brushes are evenly distributed on the lower surface of the arc-shaped plate. Guide rods are provided on the upper surface of the arc-shaped plate near the left and right sides, and the guide rods are movably inserted into the side wall of the cylinder.

[0012] Compared with the prior art, this utility model provides a simple device for rapid rust removal, which has the following beneficial effects:

[0013] 1. This simple and quick rust removal device uses a bench vise to clamp and fix the bolts, which in turn drives a rotating mechanism to rotate a cylinder. The cylinder then drives a cleaning machine to clean the bolts, removing rust mechanically. The device also allows for adjustment of the distance between the upper and lower cleaning mechanisms, making it suitable for removing rust from bolts of various sizes and greatly improving the efficiency of rust removal.

[0014] 2. This simple and quick rust removal device uses a filter mechanism to draw air from the rectangular box, which in turn draws air from the cylinder through the transmission tube. This increases the ability to collect dust generated during the rust removal process, making the rust removal process more environmentally friendly. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a cross-sectional view of the filter mechanism of this utility model;

[0017] Figure 3 This is a cross-sectional view of the cylinder of this utility model;

[0018] Figure 4 This is a right view of the cylinder of this utility model.

[0019] In the diagram: 1. Base plate; 2. Bench vise; 3. Adjustment mechanism; 301. Electric linear module; 302. Slider; 4. Filtering mechanism; 401. Filter box; 402. Plug; 403. Limiting rod; 404. Filter element; 405. Rectangular opening; 406. Exhaust assembly; 5. Rectangular box; 6. Rotation mechanism; 601. Motor; 602. Transmission pipe; 603. Mechanical seal; 604. Round hole; 7. Locking bolt; 8. Round sleeve; 9. Cylinder; 10. Cleaning mechanism; 101. Threaded sleeve; 102. Threaded rod; 103. Bearing assembly; 104. Arc plate; 105. Wire brush; 106. Guide rod. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-4 This utility model discloses a simple device for rapid rust removal, including a base plate 1. A bench vise 2 is fixedly installed on the upper surface of the base plate 1 near the right side. An adjustment mechanism 3 is fixedly installed on the upper surface of the base plate 1 near the left side. A filter mechanism 4 is fixedly installed on the upper surface of the adjustment mechanism 3. A rectangular box 5 is fixedly installed on the upper surface of the filter mechanism 4. A rotating mechanism 6 is fixedly installed on the left side of the rectangular box 5, and the rotating mechanism 6 extends out of the right side wall of the rectangular box 5. A circular sleeve 8 is fixedly installed on the right side of the rotating mechanism 6 by a locking bolt 7. A cylinder 9 is fixedly installed on the right side of the circular sleeve 8. The right side of the cylinder 9 has an open structure. The circle of the cylinder 9 is on the same horizontal line as the clamping center of the bench vise 2. Cleaning mechanisms 10 are provided on both the upper and lower side walls of the cylinder 9.

[0022] Specifically, the adjustment mechanism 3 includes an electric linear module 301 and a slider 302. The electric linear module 301 is mounted on the upper surface of the base plate 1, and the slider 302 is fixedly installed between the front and rear sides of the ball nut of the electric linear module 301.

[0023] In this embodiment, the ball nut of the electric linear module 301 can drive the slider 302 to move left and right, so that the slider 302 drives the rectangular box 5 to move left and right through the filter mechanism 4, thereby achieving the effect of adjusting the position of the cleaning mechanism 10 inside the cylinder 9.

[0024] Specifically, the filtration mechanism 4 includes a filter box 401, a plug 402, a limiting rod 403, a filter element 404, a rectangular opening 405, and an exhaust assembly 406. The filter box 401 is fixedly installed on the upper surface of the slider 302. The plug 402 is threadedly installed on the right side of the filter box 401. The limiting rod 403 is fixedly installed on the left side of the plug 402. The filter element 404 is held between the left side of the limiting rod 403 and the left inner wall of the filter box 401. A rectangular opening 405 is provided on the upper side of the filter box 401 and the lower side wall of the rectangular box 5. The exhaust assembly 406 is installed on the left side of the filter box 401.

[0025] In this embodiment, the exhaust assembly 406 draws air into the filter box 401, creating a negative pressure in the filter box 401. This causes the filter box 401 to draw air into the rectangular box 5 through the rectangular opening 405, causing dust to fall into the filter box 401. The filter element 404 filters the dust in the gas, and the limiting rod 403 limits the position of the filter element 404 to prevent the filter element 404 from clogging the rectangular opening 405.

[0026] Specifically, the front-to-back length of the filter box 401 is the same as the front-to-back length of the rectangular box 5.

[0027] In this embodiment, the filter box 401 can meet the installation requirements of the rectangular box 5, so that the rectangular box 5 is installed firmly.

[0028] Specifically, the filter element 404 is disposed on the left side of the rectangular opening 405.

[0029] In this embodiment, the filter element 404 will not prevent other dust-containing materials from entering the filter box 401 through the rectangular opening 405.

[0030] Specifically, the rotating mechanism 6 includes a motor 601, a transmission tube 602, a mechanical seal 603, and a circular hole 604. The motor 601 is fixedly installed on the left side of the rectangular box 5. The transmission tube 602 is fixedly installed on the right side of the output shaft of the motor 601. Mechanical seals 603 are provided on the left and right side walls of the rectangular box 5 corresponding to the transmission tube 602. A circular hole 604 is provided on the transmission tube 602 located on the front side wall inside the rectangular box 5. The right side of the transmission tube 602 is an open structure.

[0031] In this embodiment, the output shaft of the motor 601 drives the transmission tube 602 to rotate in the mechanical seal 603, which in turn drives the sleeve 8 to rotate. The sleeve 8 drives the cleaning mechanism 10 to rotate through the cylinder 9 to remove rust. The round hole 604 meets the air flow requirements of the transmission tube 602.

[0032] Specifically, the cleaning mechanism 10 includes a threaded sleeve 101, a threaded rod 102, a bearing assembly 103, an arc-shaped plate 104, a wire brush 105, and a guide rod 106. The threaded sleeve 101 is fixedly installed on the side wall of the cylinder 9. The threaded rod 102 is threadedly installed inside the threaded sleeve 101. The arc-shaped plate 104 is installed on the lower surface of the threaded rod 102 through the bearing assembly 103. The wire brushes 105 are evenly arranged on the lower surface of the arc-shaped plate 104. The guide rods 106 are arranged on the upper surface of the arc-shaped plate 104 near the left and right sides, and the guide rods 106 are movably inserted into the side wall of the cylinder 9.

[0033] In this embodiment, the threaded rod 102 rotates within the threaded sleeve 101, causing the threaded rod 102 cylinder bearing assembly 103 to drive the arc plate 104 to move up and down, which in turn causes the arc plate 104 to drive the wire brush 105 to move up and down, thereby adjusting the distance between the upper and lower wire brushes 105. The guide rod 106 guides the up and down movement of the arc plate 104, ensuring its stability during the movement.

[0034] In use, the bolts requiring rust removal are horizontally clamped and fixed using a bench vise 2. According to the bolt specifications, the threaded rod 102 in the cleaning mechanism 10 rotates within the threaded sleeve 101, causing the threaded rod 102 and its bearing assembly 103 to move the arc plate 104 up and down. The arc plate 104 then moves the wire brush 105 up and down, ensuring the wire brushes 105 conform to the bolt diameter requirements. The ball nut of the electric linear module 301 in the adjusting mechanism 3 moves the slider 302 to the right, causing it to move the rectangular box 5 to the right via the filtering mechanism 4. The rectangular box 5 then moves the circular sleeve 8 on the rotating mechanism 6 to the right. The circular sleeve 8, through the cylinder 9, moves the cleaning mechanism 10 to the right, allowing the wire brush 105 to cover the bolt. Finally, the output shaft of the motor 601 in the rotating mechanism 6 drives the transmission tube 602 to rotate within the mechanical seal 603, causing the transmission tube 602 to rotate the circular sleeve 8. The circular sleeve 8, through the cylinder 9... The threaded rod 102 inside the threaded sleeve 101 rotates, and the threaded rod 102 drives the wire brush 105 on the arc plate 104 to rotate, thus removing rust from the bolts. During the rust removal process, the exhaust component 406 in the filter mechanism 4 exhausts air into the filter box 401, creating a negative pressure in the filter box 401. This causes the filter box 401 to exhaust air into the rectangular box 5 through the rectangular opening 405. The rectangular box 5 then exhausts air into the transmission pipe 602 through the round hole 604, which in turn exhausts air into the cylinder 9 through the round sleeve 8. This allows the dust-laden gas to enter the filter box 401, where the dust is filtered by the filter element 404. After use, the plug 402 can be opened to clean the dust. This mechanical method for rust removal of bolts can meet the rust removal needs of bolts of various sizes, greatly improving the efficiency of rust removal and adding the function of collecting dust generated during the rust removal process, making the rust removal process more environmentally friendly.

[0035] In summary, this simple and rapid rust removal device uses mechanical methods to remove rust from bolts, which can meet the rust removal needs of bolts of various sizes and specifications, greatly improving the efficiency of rust removal work. In addition, it adds the function of collecting dust generated during the rust removal process, making the rust removal process more environmentally friendly.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A simple device for rapid rust removal, comprising a base plate (1), characterized in that: A bench vise (2) is fixedly installed on the upper surface of the base plate (1) near the right side. An adjustment mechanism (3) is fixedly installed on the upper surface of the base plate (1) near the left side. A filter mechanism (4) is fixedly installed on the upper surface of the adjustment mechanism (3). A rectangular box (5) is fixedly installed on the upper surface of the filter mechanism (4). A rotating mechanism (6) is fixedly installed on the left side of the rectangular box (5), and the rotating mechanism (6) extends out of the right side of the right side wall of the rectangular box (5). A round sleeve (8) is fixedly installed on the right side of the rotating mechanism (6) by a locking bolt (7). A cylinder (9) is fixedly installed on the right side of the round sleeve (8). The cylinder (9) has an open structure on the right side. A cleaning mechanism (10) is provided on both the upper and lower side walls of the cylinder (9).

2. The simple rapid rust removal device according to claim 1, characterized in that: The adjustment mechanism (3) includes an electric linear module (301) and a slider (302). The electric linear module (301) is installed on the upper surface of the base plate (1), and the slider (302) is fixedly installed between the front and rear sides of the ball nut of the electric linear module (301).

3. The simple rapid rust removal device according to claim 1, characterized in that: The filtration mechanism (4) includes a filter box (401), a plug (402), a limiting rod (403), a filter element (404), a rectangular opening (405), and an exhaust assembly (406). The filter box (401) is fixedly installed on the upper surface of the slider (302). The plug (402) is threaded on the right side of the filter box (401). The limiting rod (403) is fixedly installed on the left side of the plug (402). The filter element (404) is held between the left side of the limiting rod (403) and the left inner wall of the filter box (401). A rectangular opening (405) is provided on the upper side of the filter box (401) and the lower side wall of the rectangular box (5). The exhaust assembly (406) is installed on the left side of the filter box (401).

4. The simple rapid rust removal device according to claim 3, characterized in that: The front-to-back length of the filter box (401) is the same as the front-to-back length of the rectangular box (5).

5. The simple rapid rust removal device according to claim 3, characterized in that: The filter element (404) is located on the left side of the rectangular opening (405).

6. The simple device for rapid rust removal according to claim 1, characterized in that: The rotating mechanism (6) includes a motor (601), a transmission tube (602), a mechanical seal (603), and a circular hole (604). The motor (601) is fixedly installed on the left side of the rectangular box (5). The transmission tube (602) is fixedly installed on the right side of the output shaft of the motor (601). Mechanical seals (603) are provided on the left and right side walls of the rectangular box (5) corresponding to the transmission tube (602). A circular hole (604) is provided on the front side wall of the rectangular box (5) inside the transmission tube (602). The right side of the transmission tube (602) is an open structure.

7. The simple rapid rust removal device according to claim 1, characterized in that: The cleaning mechanism (10) includes a threaded sleeve (101), a threaded rod (102), a bearing assembly (103), an arc plate (104), a wire brush (105), and a guide rod (106). The threaded sleeve (101) is fixedly installed on the side wall of the cylinder (9). The threaded rod (102) is installed in the threaded sleeve (101). The lower surface of the threaded rod (102) is fitted with an arc plate (104) through the bearing assembly (103). The lower surface of the arc plate (104) is uniformly provided with wire brushes (105). The upper surface of the arc plate (104) is provided with guide rods (106) near the left and right sides, and the guide rods (106) are movably inserted into the side wall of the cylinder (9).

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