Equipment for extruding powder coating

By using the combined rotation of the grinding roller and the toothed ring, the problems of raw material agglomeration and uneven feeding in powder coating equipment are solved, resulting in better mixing and melting effects and coating quality.

CN223777741UActive Publication Date: 2026-01-09FUJIAN KELANGYA DECORATION MATERIALS CO LTD
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Patent Information

Application Number
CN202520158551.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2026-01-09
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

Existing powder coating extrusion equipment is prone to agglomeration during the feeding process due to different raw material specifications and factors such as humidity, temperature, and static electricity, resulting in poor mixing and melting effects and affecting coating quality.

Method used

By employing grinding and adjusting components, the grinding roller and toothed ring work together to crush and uniformly convey the raw materials, ensuring that the raw materials do not clump together and are evenly distributed during the feeding process, thereby improving the effect of hot melt extrusion.

Benefits of technology

It effectively reduces the problems of raw material clumping and uneven size, improves the mixing and melting effect of raw materials, and ensures the consistency of coating quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses equipment for powder coating extrusion, which belongs to the technical field of powder coating production and comprises a base, a screw extruder is fixedly connected to the front end of the top of the base, and a treatment tank is fixedly connected to the upper portion of the rear end of the screw extruder. A feeding port is formed in the top of the treatment tank, a pair of material gathering plates are fixedly connected to the middle of the interior of the treatment tank, a pair of grinding rollers are movably connected to the positions, close to the lower portion, of the interior of the treatment tank, a material homogenizing mechanism is arranged on the positions, close to the upper portion, of the opposite faces of the two material gathering plates, and one end of each grinding roller is fixedly connected with a gear ring. According to the scheme, the grinding assembly is arranged, coating raw materials can be smashed and ground, the problem that the raw materials are caked or uneven in size is solved, the follow-up hot-melt extrusion effect of the raw materials is improved, the adjusting assembly is arranged, the position of the feeding assembly can be adjusted, feeding uniformity is guaranteed, and the raw material grinding and smashing effect is improved.
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Description

Technical Field

[0001] This utility model relates to the field of powder coating production technology, and more specifically, to a device for extruding powder coatings. Background Technology

[0002] Powder coatings are solid powdered synthetic resin coatings composed of solid resins, pigments, fillers, and additives. Unlike ordinary solvent-based and water-based coatings, powder coatings use air as the dispersion medium and have the characteristics of no solvent pollution and low energy consumption. During the processing of powder coatings, various raw materials are mixed and melted, and then extruded through extrusion equipment into collection and storage equipment or extruded onto a finishing platform.

[0003] Based on the above, the inventors have discovered that existing extrusion equipment suffers from poor mixing and melting effects due to the different specifications of raw materials and the potential clumping caused by humidity, temperature, static electricity, etc., which affects the quality of subsequent coatings. Therefore, in view of this, the inventors have researched and improved the existing structure to provide a powder coating extrusion device with greater practical value. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide a device for extruding powder coatings. This solution is equipped with a grinding component, which can crush and grind the coating raw materials, reduce the problem of raw material agglomeration or uneven size, and improve the effect of subsequent hot melt extrusion of the raw materials. In addition, an adjustment component is provided to adjust the position of the feeding component, ensuring uniform feeding and improving the effect of raw material grinding and crushing.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution.

[0008] A powder coating extrusion device includes a base, a screw extruder fixedly connected to the top of the base near the front end, a processing tank fixedly connected to the upper rear end of the screw extruder, a feed inlet on the top of the processing tank, a pair of material gathering plates fixedly connected to the center of the interior of the processing tank, and a pair of grinding rollers movably connected to the lower interior of the processing tank. A material equalization mechanism is provided above the opposite surfaces of the two material gathering plates, and a toothed ring is fixedly connected to one end of each grinding roller.

[0009] The material feeding mechanism includes a drive motor, the output end of which is fixedly connected to a reciprocating lead screw, a ball bearing slider is sleeved on the outside of the reciprocating lead screw, and a feeding pipe is fixedly connected to one side of the ball bearing slider.

[0010] Furthermore, the bottom of the processing tank is provided with a discharge port, which is connected to the rear end of the screw extruder near the top.

[0011] Furthermore, the aggregate plate is arranged at an angle, and the gap between the two aggregate plates is located directly above the two grinding rollers, with the two toothed rings meshing together.

[0012] Furthermore, the drive motor is fixedly connected to the outside of the processing tank, the reciprocating screw is movably connected to the top of the processing tank, and the reciprocating screw is located directly above one of the grinding rollers.

[0013] Furthermore, a transmission ring is fixedly connected to one end of the reciprocating screw and the other end of the corresponding grinding roller, and a toothed belt is sleeved on the outer side of the opposite face of the two transmission rings.

[0014] Furthermore, a guide rod is provided through the top of the ball slider, and the guide rod is fixedly connected to the processing tank.

[0015] Furthermore, the feed pipe is corrugated, and the top end of the feed pipe is fixedly connected to the bottom of the feed inlet.

[0016] 3. Beneficial effects

[0017] Compared with existing technologies, the advantages of this utility model are:

[0018] (1) This solution sets up two transmission rings in conjunction with toothed belts, so that the rotation of the reciprocating screw drives the corresponding grinding roller to rotate. At the same time, with the cooperation of the two meshing toothed rings, the other grinding roller rotates in the opposite direction to crush the raw material. Compared with the existing technology, the grinding component can crush and grind the coating raw material, reduce the problem of raw material agglomeration or uneven size, and improve the effect of subsequent hot melt extrusion of the raw material.

[0019] (2) By setting up a material equalization mechanism, the raw material is conveyed by the feeding pipe and the material gathering plate is used to gather the raw material, so that it can enter the two grinding rollers better. During the feeding process, the reciprocating screw rotates, causing the ball slider to drive the feeding pipe to move back and forth, ensuring the uniformity of feeding. Compared with the existing technology, the setting of the adjustment component can adjust the position of the feeding component, ensure the uniformity of feeding, and improve the effect of raw material grinding and crushing. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a cross-sectional view of the processing tank of this utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the grinding roller of this utility model;

[0023] Figure 4 This is a schematic diagram of the material equalization mechanism of this utility model.

[0024] The following are the labels in the diagram: 1. Base; 2. Screw extruder; 3. Processing tank; 4. Feed inlet; 5. Gathering plate; 6. Material equalization mechanism; 7. Grinding roller; 8. Gear ring; 9. Transmission ring; 10. Gear belt; 11. Drive motor; 12. Reciprocating screw; 13. Ball bearing slider; 14. Feed tube. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0026] Example:

[0027] Please see Figure 1-4 A powder coating extrusion device includes a base 1, a screw extruder 2 fixedly connected to the front end of the top of the base 1, a processing tank 3 fixedly connected to the upper rear end of the screw extruder 2, a feed inlet 4 opened at the top of the processing tank 3, a pair of material gathering plates 5 fixedly connected in the center of the interior of the processing tank 3, and a pair of grinding rollers 7 movably connected to the lower interior of the processing tank 3, a material equalization mechanism 6 is provided on the upper side of the opposite surface of the two material gathering plates 5, and a toothed ring 8 is fixedly connected to one end of each grinding roller 7;

[0028] The material equalization mechanism 6 includes a drive motor 11, and a reciprocating screw 12 is fixedly connected to the output end of the drive motor 11. A ball bearing slider 13 is sleeved on the outside of the reciprocating screw 12, and a feeding pipe 14 is fixedly connected to one side of the ball bearing slider 13. The material equalization mechanism 6 is provided in order to ensure the uniformity of feeding and improve the crushing effect.

[0029] See Figure 1 The bottom of the processing tank 3 is provided with a discharge port, which is connected to the rear end of the screw extruder 2 near the top. The crushed raw material is fed into the screw extruder 2 through the discharge port for hot melting processing, and then extruded from the output end of the screw extruder 2.

[0030] See Figure 2 The material gathering plate 5 is set at an angle, and the gap between the two material gathering plates 5 is located directly above the two grinding rollers 7. The two toothed rings 8 are meshed and connected. The material gathering plate 5 can gather the raw material and make it better enter the space between the two grinding rollers 7.

[0031] See Figure 2The drive motor 11 is fixedly connected to the outside of the processing tank 3, and the reciprocating screw 12 is movably connected to the top of the processing tank 3. The reciprocating screw 12 is located directly above one of the grinding rollers 7. The drive motor 11 is started to drive the reciprocating screw 12 to rotate, so that the ball slider 13 drives the feed tube 14 to move back and forth to ensure the uniformity of feeding.

[0032] See Figure 3 One end of the reciprocating screw 12 and the other end of the corresponding grinding roller 7 are fixedly connected to a transmission ring 9. A toothed belt 10 is sleeved on the outer side of the opposite face of the two transmission rings 9. The two transmission rings 9 cooperate with the toothed belt 10 to make the rotation of the reciprocating screw 12 drive the corresponding grinding roller 7 to rotate. At the same time, with the cooperation of the two meshing toothed rings 8, the other grinding roller 7 rotates in the opposite direction.

[0033] See Figure 4 A guide rod is provided through the top of the ball slider 13. The guide rod is fixedly connected to the processing tank 3, and the movement stability of the ball slider 13 is ensured by the guide rod.

[0034] See Figure 4 The feed pipe 14 is corrugated and the top of the feed pipe 14 is fixedly connected to the bottom of the feed inlet 4 to feed the raw material into the feed inlet 4 and then drop it into the processing tank 3 through the feed pipe 14.

[0035] In use: The raw material is fed into the feed inlet 4 and then falls into the processing tank 3 through the discharge pipe 14. The material gathering plate 5 gathers the raw material, allowing it to enter the space between the two grinding rollers 7 more effectively. During the feeding process, the drive motor 11 is started to drive the reciprocating screw 12 to rotate, causing the ball block slider 13 to drive the discharge pipe 14 to move back and forth, ensuring the uniformity of the feeding. The two transmission rings 9 cooperate with the toothed belt 10 to make the rotation of the reciprocating screw 12 drive the corresponding grinding roller 7 to rotate. At the same time, with the cooperation of the two meshing toothed rings 8, the other grinding roller 7 rotates in the opposite direction to crush the raw material. Then, the crushed raw material is fed into the screw extruder 2 through the discharge port for heat melting treatment, and finally extruded from the output end of the screw extruder 2.

[0036] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0037] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0038] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A device for extruding powder coatings, comprising a base (1), wherein a screw extruder (2) is fixedly connected to the top of the base (1) near its front end, and a processing tank (3) is fixedly connected to the rear end of the screw extruder (2) near its upper end, wherein a feed inlet (4) is provided at the top of the processing tank (3), characterized in that: A pair of material-gathering plates (5) are fixedly connected in the center of the interior of the processing tank (3), and a pair of grinding rollers (7) are movably connected in the lower part of the interior of the processing tank (3). A material-equalizing mechanism (6) is provided on the upper part of the opposite side of the two material-gathering plates (5), and a toothed ring (8) is fixedly connected to one end of each grinding roller (7). The material feeding mechanism (6) includes a drive motor (11), the output end of which is fixedly connected to a reciprocating screw (12), a ball block (13) is sleeved on the outside of the reciprocating screw (12), and a feeding pipe (14) is fixedly connected to one side of the ball block (13).

2. The equipment for extruding powder coatings according to claim 1, characterized in that: The bottom of the processing tank (3) is provided with a discharge port, which is connected to the rear end of the screw extruder (2) near the top.

3. The equipment for extruding powder coatings according to claim 1, characterized in that: The material-gathering plate (5) is set at an angle, and the gap between the two material-gathering plates (5) is located directly above the two grinding rollers (7), and the two toothed rings (8) are meshed and connected.

4. The equipment for extruding powder coatings according to claim 1, characterized in that: The drive motor (11) is fixedly connected to the outside of the processing tank (3), and the reciprocating screw (12) is movably connected to the top of the processing tank (3), with the reciprocating screw (12) located directly above one of the grinding rollers (7).

5. The equipment for extruding powder coatings according to claim 1, characterized in that: One end of the reciprocating screw (12) and the other end of the corresponding grinding roller (7) are fixedly connected to a transmission ring (9), and a toothed belt (10) is sleeved on the outer side of the opposite surface of the two transmission rings (9).

6. The equipment for extruding powder coatings according to claim 1, characterized in that: A guide rod is provided above the ball block slider (13), and the guide rod is fixedly connected to the processing tank (3).

7. The equipment for extruding powder coatings according to claim 1, characterized in that: The feed pipe (14) is corrugated, and the top end of the feed pipe (14) is fixedly connected to the bottom of the feed inlet (4).