Multifunctional coating composite device

Abstract

The utility model discloses a multifunctional coating composite device which comprises a hot air drying tunnel system and a coating system, and the coating system comprises a first coating machine, a second coating machine and a third coating machine; the hot air drying tunnel system comprises a first drying oven and a second drying oven, the first drying oven is provided with a single-layer drying tunnel and internally provided with single-layer rollers, the second drying oven is provided with an upper-layer drying tunnel and a lower-layer drying tunnel, the upper-layer drying tunnel is provided with double-layer rollers, and the lower-layer drying tunnel is provided with single-layer rollers; the first coating machine is arranged below an inlet of the first drying oven, the second coating machine is arranged below an inlet of the second drying oven, and the third coating machine is arranged below an outlet of the second drying oven; a first unreeling machine is arranged on one side of the first coating machine, a second unreeling machine is arranged on one side of the second coating machine, and a third unreeling machine and a reeling machine are respectively arranged on two sides of the third coating machine; the device is further provided with a plurality of conveying rollers for conveying the rolled film so as to meet the multi-process treatment requirements. The device can achieve multiple purposes, the equipment cost and the occupied area are saved, and the work efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of composite film coating equipment, specifically to a multifunctional coating composite device. Background Technology

[0002] Coating and laminating equipment is commonly used in the production of coated and laminated films, and there are many different processes involved. Traditional coating and laminating equipment is mostly designed for a single purpose; one machine can only produce coated products using one technology. More complex coated products require multiple machines to operate in coordination, which is time-consuming, labor-intensive, inefficient, requires a large investment, occupies a large area, and has high operating and equipment costs. Furthermore, its applicability is limited, typically only meeting the coating and laminating needs of a single process. Developing a multi-functional coating and laminating machine that integrates the functions of multiple coating and laminating technologies would have a broad market prospect.

[0003] Based on this, the present invention proposes a multifunctional coating and laminating device to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to address the problems existing in the prior art by providing a multi-functional coating and laminating device. It employs a multi-coating head design and integrates the functions of differential speed coating, gravure linear roller coating and laminating, and slot coating and laminating equipment into a single machine using a single control, power, and drying tunnel system. It combines the functions of numerous individual machines, including differential speed coating machines, gravure linear roller coating machines, gravure linear roller dry laminating machines, one-time differential speed + gravure linear roller double-layer coating machines, and slot coating and laminating machines, truly achieving multi-purpose functionality.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] This utility model provides a multifunctional coating and laminating device, including a hot air drying tunnel system and a coating system; the coating system includes a first coating machine, a second coating machine, and a third coating machine arranged sequentially, wherein the first coating machine, the second coating machine, and the third coating machine are coating machines of different types; the hot air drying tunnel system includes a first oven and a second oven; the first oven is provided with a single-layer drying tunnel, and a plurality of single-layer rollers are arranged inside; the second oven is provided with upper and lower double-layer drying tunnels, wherein the upper drying tunnel is provided with a plurality of double-layer rollers, and the lower drying tunnel is provided with a plurality of single-layer rollers; the first coating machine is located below the inlet of the first oven, the second coating machine is located below the inlet of the second oven, and the third coating machine is located below the outlet of the second oven.

[0007] Furthermore, a first unwinding machine is provided on one side of the first coating machine, a second unwinding machine is provided on one side of the second coating machine, and a third unwinding machine and a winding machine are provided on both sides of the third coating machine, respectively.

[0008] Furthermore, a first transport roller is provided outside the inlet of the first oven, and the first transport roller is distributed in a straight line with the single-layer rollers of the first oven; a second transport roller and a third transport roller are provided between the first oven and the second oven; the second transport roller is distributed in a straight line with the lower layer of rollers distributed in the upper drying tunnel of the second oven, and the third transport roller is distributed in a straight line with the single-layer rollers of the lower drying tunnel of the second oven; the distance between the second transport roller and the second oven is greater than the distance between the third transport roller and the second oven; a fourth transport roller and a fifth transport roller are provided outside the outlet of the upper drying tunnel of the second oven, and the fourth and fifth transport rollers are aligned vertically and distributed in a straight line with the two layers of rollers in the upper drying tunnel of the second oven; a sixth transport roller is provided outside the outlet of the lower drying tunnel of the second oven, and the sixth transport roller is distributed in a straight line with the rollers in the lower drying tunnel of the second oven.

[0009] Furthermore, a seventh transport roller and an eighth transport roller are provided outside the inlet of the second coating machine. The seventh transport roller is aligned vertically with the third transport roller, and the eighth transport roller is aligned vertically with the second transport roller. A ninth transport roller is provided between the third coating machine and the winding machine, and the ninth transport roller is located below the sixth transport roller.

[0010] Furthermore, the rollers of the first oven and the upper rollers of the upper drying tunnel of the second oven are distributed on the same horizontal straight line.

[0011] Furthermore, in the upper and lower double-layer drying tunnels of the second oven, the entrance end of the upper drying tunnel is flush with the entrance end of the lower drying tunnel, and the length of the lower drying tunnel is greater than the length of the upper drying tunnel.

[0012] Furthermore, in the upper and lower double-layer drying tunnels of the second oven, the number of rollers in the lower drying tunnel is less than the number of rollers in the upper drying tunnel.

[0013] Furthermore, in the second oven, the upper and lower drying tunnels are each composed of multiple horizontally distributed tunnel sections, with the number of tunnel sections in the lower tunnel being greater than that in the upper tunnel; the temperature of each tunnel section may be the same or different.

[0014] Furthermore, in the second oven, the upper drying tunnel consists of three drying tunnel sections, and the lower drying tunnel consists of four drying tunnel sections; the rollers of the lower drying tunnel are arranged inside the first drying tunnel section.

[0015] Furthermore, the first coating machine is a differential speed coating machine, the second coating machine is a gravure coating machine, and the third coating machine is a slot coating machine.

[0016] The beneficial effects of this utility model are:

[0017] (1) This utility model is equipped with a coating machine with three different processing technologies, a first drying oven with a single-layer drying tunnel and a second drying oven with a double-layer drying tunnel, and is combined with a winding machine, multiple unwinding machines and multiple transport rollers. It can realize the combined processing of multiple coating technologies and the composite of roll film after different processing technologies, which can meet a variety of processing needs and has a wide range of applications.

[0018] (2) In this utility model, multiple coating and composite processes can be completed at one time, and multiple treatment methods can be flexibly switched without interfering with each other, making the operation flexible and convenient.

[0019] (3) This utility model can meet the requirements of one-time superposition coating of different coatings and different machine heads, saving equipment costs and space usage area, and improving work efficiency. It is highly practical. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0021] Figure 2 This is a schematic diagram of an application example 1 of this utility model;

[0022] Figure 3 This is a schematic diagram of application example 2 / application example 3 of this utility model;

[0023] Figure 4 This is a schematic diagram of application example 4 of this utility model.

[0024] The reference numerals in the attached figures are as follows: 1. First coating machine; 2. First unwinding machine; 3. Second coating machine; 4. Second unwinding machine; 5. Rewinding machine; 6. Third coating machine; 7. Third unwinding machine; 8. Second drying oven; 9. First drying oven; 11. First transport roller; 12. Second transport roller; 13. Third transport roller; 14. Fourth transport roller; 15. Fifth transport roller; 16. Sixth transport roller; 17. Seventh transport roller; 18. Eighth transport roller; 19. Ninth transport roller. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] Reference Figure 1 This utility model provides a multifunctional coating and laminating device, including a hot air drying tunnel system and a coating system. The coating system includes a first coating machine 1, a second coating machine 3, and a third coating machine 6 arranged sequentially, all located on the same horizontal plane. The first coating machine 1 is a differential speed coating machine, the second coating machine 3 is a gravure coating machine, and the third coating machine 6 is a slot coater. Each of the three coating machines provides a different coating process. The differential speed coating machine, gravure coating machine, and slot coater are all devices already disclosed in the prior art, and this patent does not limit their specific structures. In other embodiments of this utility model, other types of coating machines can also be selected, and those skilled in the art can design them according to actual production needs.

[0027] like Figure 1 As shown, the hot air drying tunnel system includes a first drying oven 9 and a second drying oven 8. The first drying oven 9 has a single-layer drying tunnel with several single-layer rollers arranged inside. The second drying oven 8 has upper and lower double-layer drying tunnels, wherein the upper drying tunnel has several double-layer rollers arranged, and the lower drying tunnel has several single-layer rollers arranged. The first coating machine 1 is located below the inlet of the first drying oven 9, the second coating machine 3 is located below the inlet of the second drying oven 8, and the third coating machine 6 is located below the outlet of the second drying oven 8.

[0028] like Figure 1 As shown, a first unwinder 2 is provided on one side of the first coating machine 1, a second unwinder 4 is provided on one side of the second coating machine 3, and a third unwinder 7 and a rewinder 5 are provided on both sides of the third coating machine 6. The first coating machine 1, the first unwinder 2, the second coating machine 3, the second unwinder 4, the rewinder 5, the third coating machine 6, and the third unwinder 7 are distributed on the same straight line.

[0029] A first transport roller 11 is installed outside the inlet of the first oven 9, and the first transport roller 11 is aligned with the single-layer rollers of the first oven 9. A second transport roller 12 and a third transport roller 13 are installed between the first oven 9 and the second oven 8. The second transport roller 12 is aligned with the lower layer rollers in the upper drying tunnel of the second oven 8, and the third transport roller 13 is aligned with the single-layer rollers in the lower drying tunnel of the second oven 8. The distance between the second transport roller 12 and the second oven 8 is greater than the distance between the third transport roller 13 and the second oven 8. A fourth transport roller 14 and a fifth transport roller 15 are installed outside the outlet of the upper drying tunnel of the second oven 8. The fourth transport roller 14 and the fifth transport roller 15 are aligned vertically and are aligned with the two layers of rollers in the upper drying tunnel of the second oven 8, respectively. A sixth transport roller 16 is installed outside the outlet of the lower drying tunnel of the second oven 8. The sixth transport roller 16 and the rollers in the lower drying tunnel of the second oven 8 are distributed on the same straight line.

[0030] A seventh transport roller 17 and an eighth transport roller 18 are provided outside the inlet of the second coating machine 3. The seventh transport roller 17 is vertically aligned with the third transport roller 13, and the eighth transport roller 18 is vertically aligned with the second transport roller 12. A ninth transport roller 19 is provided between the third coating machine 6 and the winding machine 5, and the ninth transport roller 19 is located below the sixth transport roller 16.

[0031] In a preferred embodiment of this utility model, the rollers in the first drying oven 9 and the upper rollers in the upper drying tunnel of the second drying oven 8 are distributed on the same horizontal straight line. In the upper and lower double drying tunnels of the second drying oven 8, the entrance end of the upper drying tunnel is flush with the entrance end of the lower drying tunnel, and the length of the lower drying tunnel is greater than the length of the upper drying tunnel. The number of rollers in the lower drying tunnel is less than the number of rollers in the upper drying tunnel.

[0032] In a preferred embodiment of this utility model, in the second drying oven 8, the upper and lower drying tunnels are each composed of multiple horizontally distributed tunnel sections. The number of tunnel sections in the lower drying tunnel is greater than that in the upper drying tunnel. The temperatures of each tunnel section may be the same or different, and each tunnel section can be equipped with an independent temperature and airflow control system. More specifically, the upper drying tunnel consists of three tunnel sections, and the lower drying tunnel consists of four tunnel sections. All the rollers of the lower drying tunnel are located within the first tunnel section. Figure 1 As shown.

[0033] In addition, the position of each transport roller can be adjusted as needed to meet the processing requirements of different processes.

[0034] Application method of this utility model:

[0035] Application Example 1: Differential Coating + Gravure Screen Coating

[0036] like Figure 2 As shown, the roll of film to be processed is unwound by the first unwinder 2 and enters the first coating machine 1 for differential coating and is output from the outlet. It then enters the first drying oven 9 through the first transport roller 11, and then enters the upper drying tunnel of the second drying oven 8. It is then transported by the first layer roller of the upper drying tunnel, and then enters the second drying oven 8 in sequence through the fourth transport roller 14 and the fifth transport roller 15. It is then transported by the second layer roller of the upper drying tunnel, and then enters the second coating machine 3 in sequence through the second transport roller 12 and the eighth transport roller 18 for gravure coating and is output from the outlet. Then, it enters the lower drying tunnel of the second drying oven 8 in sequence through the seventh transport roller 17 and the third transport roller 13. After coating and drying, the coated film enters the winding machine 5 for winding through the sixth transport roller 16 and the ninth transport roller 19.

[0037] Application Example 2: Gravure Screen Coating

[0038] like Figure 3 As shown, the roll of film to be processed is unwound by the second unwinder 4 and enters the second coating machine 3 for gravure coating. It is then output from the outlet and enters the lower drying tunnel of the second drying oven 8 through the seventh transport roller 17 and the third transport roller 13 in sequence. After coating and drying, the roll of film is fed into the ninth transport roller 19 through the sixth transport roller 16 and finally enters the rewinder 5 for rewinding.

[0039] Application Example 3: Gravure Halftone Composite

[0040] like Figure 3 As shown, the roll of film to be processed is unwound by the second unwinder 4 and fed into the second coating machine 3 for gravure coating. It is then output from the outlet and sequentially passes through the seventh transport roller 17 and the third transport roller 13 into the lower drying tunnel of the second drying oven 8. After coating and drying, the roll of film is fed into the third coating machine 6 via the sixth transport roller 16. Simultaneously, the roll of film output from the third unwinder 7 passes through the roller conveyor structure of the third coating machine 6 (only the roller conveyor function within the third coating machine 6 is used, not its coating function). Finally, both rolls of film are fed into the rewinder 5 via the ninth transport roller 19 for winding, resulting in a composite film.

[0041] Application Example 4: Composite of Slot Coated Roll Film

[0042] like Figure 4As shown, the roll of film to be processed is unwound by the second unwinder 4, passes through the roller conveyor structure within the second coating machine 3 (only the roller conveyor function of the second coating machine 3 is used, not its coating function), and then sequentially passes through the seventh transport roller 17 and the third transport roller 13 into the lower drying tunnel of the second drying oven 8. After drying, the roll of film is fed into the third coating machine 6 via the sixth transport roller 16. At the same time, the roll of film output from the third unwinder 7 passes through the third coating machine 6. The two rolls of film are combined and laminated by slot coating in the third coating machine 6, and finally enter the rewinder 5 via the ninth transport roller 19 for winding to obtain a composite film.

[0043] This invention enables multi-functionality, replacing traditional large-scale coating and laminating equipment. Specifically, it can replace the functions of five machines: a differential speed coating machine, a gravure linear roller coating machine (Application Example 2), a gravure linear roller dry laminating machine (Application Example 3), a one-time differential speed + gravure linear roller double-layer coating machine (Application Example 1), and a slot coating laminating machine (Application Example 4). It allows for flexible selection of coating machines to meet the requirements of different coating processes for different paints. In particular, the double-layer coating structure design can meet the requirements of one-time superposition coating of different paints and different die heads. Furthermore, it allows for the selection of individual functions of several coating die heads, which can be switched arbitrarily without interference. The multi-segment double-layer drying tunnel design can meet the coating process requirements of each die head. The entire equipment saves on equipment costs and space usage while improving efficiency.

[0044] The above are merely preferred embodiments of this utility model. The scope of protection of this utility model is not limited to the above embodiments. All technical solutions within the scope of this utility model are within the scope of protection of this utility model. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should be considered within the scope of protection of this utility model.

Claims

1. A multifunctional coating and laminating device, characterized in that, This includes a hot air drying system and a coating system; The coating system includes a first coating machine (1), a second coating machine (3), and a third coating machine (6) arranged in sequence, wherein the first coating machine (1), the second coating machine (3), and the third coating machine (6) are coating machines of different types; The hot air drying tunnel system includes a first drying oven (9) and a second drying oven (8); the first drying oven (9) is provided with a single-layer drying tunnel and a number of single-layer distributed rollers are provided inside; the second drying oven (8) is provided with upper and lower double-layer drying tunnels, wherein the upper drying tunnel is provided with a number of double-layer distributed rollers and the lower drying tunnel is provided with a number of single-layer distributed rollers. The first coating machine (1) is located below the inlet of the first oven (9), the second coating machine (3) is located below the inlet of the second oven (8), and the third coating machine (6) is located below the outlet of the second oven (8).

2. The multifunctional coating and laminating device according to claim 1, characterized in that, The first coating machine (1) is provided with a first unwinding machine (2) on one side, the second coating machine (3) is provided with a second unwinding machine (4) on one side, and the third coating machine (6) is provided with a third unwinding machine (7) and a winding machine (5) on both sides respectively.

3. The multifunctional coating and laminating device according to claim 2, characterized in that, A first transport roller (11) is provided outside the inlet of the first oven (9), and the first transport roller (11) and the single-layer roller of the first oven (9) are distributed on the same straight line; A second transport roller (12) and a third transport roller (13) are provided between the first oven (9) and the second oven (8); the second transport roller (12) and the rollers distributed in the lower layer of the upper drying channel of the second oven (8) are distributed on the same straight line, and the third transport roller (13) and the single layer of rollers in the lower drying channel of the second oven (8) are distributed on the same straight line; the distance between the second transport roller (12) and the second oven (8) is greater than the distance between the third transport roller (13) and the second oven (8); A fourth transport roller (14) and a fifth transport roller (15) are provided outside the outlet of the upper drying tunnel of the second oven (8). The fourth transport roller (14) and the fifth transport roller (15) are aligned vertically and are distributed on the same straight line as the two layers of rollers in the upper drying tunnel of the second oven (8). A sixth transport roller (16) is provided outside the outlet of the lower drying tunnel of the second oven (8). The sixth transport roller (16) and the rollers in the lower drying tunnel of the second oven (8) are distributed on the same straight line.

4. The multifunctional coating and laminating device according to claim 3, characterized in that, The second coating machine (3) is provided with a seventh transport roller (17) and an eighth transport roller (18) outside the inlet. The seventh transport roller (17) is aligned vertically with the third transport roller (13), and the eighth transport roller (18) is aligned vertically with the second transport roller (12). A ninth transport roller (19) is provided between the third coating machine (6) and the winding machine (5), and the ninth transport roller (19) is located below the sixth transport roller (16).

5. The multifunctional coating and laminating device according to claim 1, characterized in that, The rollers of the first oven (9) and the upper rollers of the upper drying tunnel of the second oven (8) are distributed on the same horizontal straight line.

6. The multifunctional coating and laminating device according to claim 1, characterized in that, In the upper and lower double-layer drying tunnels of the second oven (8), the entrance end of the upper drying tunnel is flush with the entrance end of the lower drying tunnel, and the length of the lower drying tunnel is greater than the length of the upper drying tunnel.

7. The multifunctional coating and laminating device according to claim 6, characterized in that, In the upper and lower double-layer drying tunnels of the second oven (8), the number of rollers in the lower drying tunnel is less than the number of rollers in the upper drying tunnel.

8. The multifunctional coating and laminating device according to claim 7, characterized in that, In the second oven (8), the upper drying tunnel and the lower drying tunnel are each composed of multiple horizontally distributed drying tunnel sections. The number of drying tunnel sections in the lower drying tunnel is greater than the number of drying tunnel sections in the upper drying tunnel. The temperature of each drying tunnel section may be the same or different.

9. The multifunctional coating and laminating device according to claim 8, characterized in that, In the second oven (8), the upper drying tunnel consists of three drying tunnel sections, and the lower drying tunnel consists of four drying tunnel sections; The rollers of the lower drying tunnel are located within the first drying tunnel section.

10. The multifunctional coating and laminating device according to claim 1, characterized in that, The first coating machine (1) is a differential speed coating machine, the second coating machine (3) is a gravure coating machine, and the third coating machine (6) is a slot coating machine.

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