Online arrangement material arranging machine

Abstract

The utility model discloses an on-line arrangement material tidying machine which comprises a conveying line, a lifting air cylinder, a servo motor, a steering wheel, a deflection driving lever, a right-angle opening, a first channel, a protection guardrail, a second channel and an adjustable fixing stopper. The lifting air cylinder is erected on the conveying line, the servo motor is connected to the lower portion of the lifting air cylinder, the steering wheel is horizontally hung on the servo motor, and the deflection driving lever is arranged on the right-angle opening. Deflection shifting rods are arranged on the steering wheel in a quartering and staggered mode, a right-angle opening is formed between every two adjacent deflection shifting rods, and a first channel is formed in the conveying line. By means of the mode, according to the online arranging and arranging machine, due to the fact that the liftable steering wheels are additionally arranged on the conveying line, materials in a single channel can be split and dispersed into the two channels, the materials are stacked according to the 2 + 3 sequence (the two-transverse-three-vertical arrangement rule is adopted, and only the numerical value is described, but not limited to the numerical value), arranging and stacking are completed on line, and the efficiency is greatly improved. The packaging arrangement requirement is met, and the packaging efficiency is remarkably improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to packing equipment field especially relates to an online arrangement material arranging machine. BACKGROUND

[0002] Product needs to be packed and transported after entering the box, in order to optimize the packing rate, the box needs to be placed in order or placed on the side. The prior art usually adopts the manual stacking mode to adjust the stacking direction of the box, three or more manual material arranging stations need to be arranged on a packaging line to meet the output throughput of the assembly line, the material arranging operation of the worker is difficult, and a long time of training is needed to reach the requirements of the production line, which is difficult to meet the needs of automatic production. UTILIT Y MODEL CONTENT

[0003] The utility model mainly solves the technical problem to provide an online arrangement material arranging machine, because the steering wheel that can lift is added on the conveying line, therefore can split the single channel material and send to two channels and according to 2+3 order (two horizontal three vertical arrangement rule, here is only described with this numerical value, but is not limited to this numerical value) stacking, completes the arrangement stacking on line, satisfies the packing arrangement demand, and significantly improves the packing efficiency.

[0004] To solve the above technical problem, one technical scheme of the utility model is provided: provide an online arrangement material arranging machine, including conveying line, lift cylinder, servo motor, steering wheel, deflection lever, right angle gap, first channel, protective fence, second channel, adjustable fixed resistance, the lift cylinder is erected on the conveying line, the lift cylinder is connected with the servo motor, the servo motor is horizontally hung with the steering wheel, the steering wheel is four quarter division misplacement and is provided with the deflection lever, and the adjacent deflection lever forms the right angle gap, the first channel is provided on the conveying line, the protective fence that directly guides a right angle gap is provided on the first channel path, the protective fence changes along the steering wheel profile and forms the second channel, and the adjustable fixed resistance that blocks the first channel and the second channel is provided at the end of the conveying line.

[0005] In a preferred embodiment of the utility model, the first channel is provided with a clamping mechanism outside the upstream port of the steering wheel, the clamping mechanism is composed of a first clamping side plate parallel to the protective fence and a first clamping cylinder connected to the first clamping side plate, a first photoelectric detection switch is provided outside the conveying line, and the first photoelectric detection switch is matched with the clamping mechanism.

[0006] In a preferred embodiment of the utility model, the second channel is provided with a clamping mechanism outside the downstream port of the steering wheel, the clamping mechanism is composed of a second clamping side plate parallel to the protective fence and a second clamping cylinder connected to the second clamping side plate, a fifth photoelectric detection switch is provided outside the conveying line, and the fifth photoelectric detection switch is matched with the clamping mechanism.

[0007] In a preferred embodiment of the utility model, the first channel and the second channel are provided with an intermediate partition plate, and the intermediate partition plate is arranged at an upstream position close to the adjustable fixed barrier.

[0008] In a preferred embodiment of the utility model, an upper pressing plate is arranged on the first channel, the upper pressing plate is arranged at a variable-diameter position of the protective guardrail, the horizontal height of the upper pressing plate is taken as a reference to switch the height when the steering wheel is controlled by the lifting cylinder, a second photoelectric detection switch is arranged on the outside of the conveying line, and the second photoelectric detection switch is matched with the upper pressing plate.

[0009] In a preferred embodiment of the utility model, a third photoelectric detection switch and a fourth photoelectric detection switch are arranged on the outside of the conveying line, the third photoelectric detection switch is matched on the first channel on the upstream side of the steering wheel, and the fourth photoelectric detection switch is matched on the second channel on the downstream side of the steering wheel.

[0010] The utility model discloses a kind of online arrangement material sorting machines, since the steering wheel of liftable being added on conveying line, therefore can split and release single-channel material to two channels and according to 2+3 order (two horizontal three vertical arrangement rules, here is only described with this numerical value, but not limited to this numerical value) storage, arrangement and storage are completed on line, meet packaging arrangement demand, and significantly improve packaging efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0011] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the drawings needed to be used in the embodiment description will be simply introduced as follows, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor, wherein:

[0012] Figure 1 It is the overall structural diagram of the online arrangement material sorting machine of the utility model;

[0013] Figure 2 It is the material sorting schematic view of a preferred embodiment of the online arrangement material sorting machine of the utility model;

[0014] Figure 3 It is the second channel wiring diagram of a preferred embodiment of the online arrangement material sorting machine of the utility model;

[0015] Figure 4 It is the front view of a preferred embodiment of the online arrangement material sorting machine of the utility model;

[0016] Figure 5This is a first channel wiring diagram of a preferred embodiment of an online material sorting and feeding machine according to this utility model. Implementation

[0017] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0018] like Figures 1-5 As shown, the embodiments of this utility model include:

[0019] An online material sorting and feeding machine includes a conveyor line 1, a lifting cylinder 2, a servo motor 3, a steering wheel 4, a deflection lever 5, a right-angle notch 6, a first channel 7, a protective railing 8, a second channel 9, and an adjustable fixed block 10. The lifting cylinder 2 is mounted on the conveyor line 1, and the servo motor 3 is connected to the lifting cylinder 2. The steering wheel 4 is horizontally mounted on the servo motor 3. The deflection lever 5 is arranged in four equally spaced and staggered positions on the steering wheel 4, and adjacent deflection levers 5 form a right-angle notch 6. The first channel 7 is provided on the conveyor line 1. A protective railing 8 is provided on the path of the first channel 7, which is directly guided to a right-angle notch 6. The protective railing 8 changes diameter along the contour of the steering wheel 4 and forms the second channel 9. An adjustable fixed block 10 is provided at the end of the conveyor line 1 to block the first channel 7 and the second channel 9.

[0020] The first channel 7 is provided with a clamping mechanism 11 on the outer side of the upstream port of the steering wheel 4. The clamping mechanism 11 consists of a first clamping side plate 12 parallel to the guardrail 8 and a first clamping cylinder 13 connected to the first clamping side plate 12. A first photoelectric detection switch 14 is provided on the outer side of the conveyor line 1 and is matched with the clamping mechanism 11.

[0021] Furthermore, the second channel 9 is provided with a clamping mechanism 15 on the outer side of the downstream port of the steering wheel 4. The clamping mechanism 15 consists of a second clamping side plate 16 parallel to the guardrail 8 and a second clamping cylinder 17 connected to the second clamping side plate 16. A fifth photoelectric detection switch 18 is provided on the outer side of the conveyor line 1, and the fifth photoelectric detection switch 18 is matched with the clamping mechanism 15.

[0022] Furthermore, a middle partition 19 is provided between the first channel 7 and the second channel 9, and the middle partition 19 is arranged upstream of the adjustable fixed block 10.

[0023] Furthermore, an upper pressure plate 20 is provided on the first channel 7. The upper pressure plate 20 is located at the diameter change position of the protective railing 8. When the steering wheel 4 is controlled by the lifting cylinder 2, the height is switched based on the horizontal height of the upper pressure plate 20. A second photoelectric detection switch 21 is provided on the outside of the conveyor line 1. The second photoelectric detection switch 21 is matched with the upper pressure plate 20.

[0024] Furthermore, a third photoelectric detection switch 22 and a fourth photoelectric detection switch 23 are provided on the outer side of the conveyor line 1. The third photoelectric detection switch 22 is matched on the first channel 7 upstream of the steering wheel 4, and the fourth photoelectric detection switch 23 is matched on the second channel 9 downstream of the steering wheel 4.

[0025] This mechanism is a high-speed online material handling and arrangement mechanism for cardboard box products during packing. It is described below using a 2+3 arrangement rule.

[0026] Initial states of this mechanism: Conveyor line 1 is always running; clamping mechanism 11 retracts its cylinder, opening the feeding channel (i.e., the first channel 7); lifting cylinder 2 extends, blocking the straight-moving channel (i.e., the first channel 7); servo motor 3 stops, and steering wheel 4... Figure 1 The system is in a waiting state at the origin; the clamping mechanism 15 cylinder retracts, opening the travel channel (i.e., the second channel 9).

[0027] Operation Description: Packaged cardboard boxes 200 are continuously conveyed from the front-end process to conveyor line 1 of this mechanism. The wide side 100 of the cardboard box is conveyed forward. When the cardboard box reaches the steering wheel 4, it is blocked. When both the third photoelectric detection switch 22 and the second photoelectric detection switch 21 detect the product, the release condition is met. The lifting cylinder 2 retracts, driving the servo motor 3 and the steering wheel 4 to rise, opening the release channel (i.e., the first channel 7), and releasing the two cardboard boxes. If a third cardboard box reaches the position of the first photoelectric detection switch 14 at this time, the clamping mechanism 11 cylinder extends to clamp and fix the third cardboard box, preventing feeding. If the first photoelectric detection switch 14 does not detect the third material, the clamping mechanism 11 does not operate. When the two cardboard boxes have completely passed the photoelectric position of the fourth photoelectric detection switch 23, they are removed from the rotation area of ​​the steering wheel 4. The lifting cylinder 2 descends, the steering wheel 4 continues to close the travel channel (i.e., the first channel 7), and at the same time, the clamping mechanism 11 cylinder retracts to continue feeding downwards.

[0028] When the third photoelectric detection switch 22 detects material, the servo motor 3 starts, driving the steering wheel 4 to rotate 90°, turning the cardboard box 90°. After the cardboard box rotates, it continues to move towards the gripping position (i.e., the adjustable fixed stop 10) along the conveyor line 1. After passing the fourth photoelectric detection switch 23, it leaves the rotation area of ​​the steering wheel 4, and the steering wheel 4 can then perform the next rotation. When performing the turning action, as long as the third photoelectric detection switch 22 detects that the product is in place, the steering wheel 4 can turn, at which time the detection functions of the first and second photoelectric detection switches are disabled. The protective railing 8 here is folded into an arc shape, concentric with the steering wheel 4. When the cardboard box is turned, it is thrown into the passageway (i.e., the second channel 9) due to tangential force. After turning three cardboard boxes, the cardboard box straight-line procedure is executed again, releasing the first channel 7, and so on.

[0029] When the photoelectric sensor at the fourth photoelectric detection switch 23 continuously detects material (the duration of the detection signal is longer than the time required for a single cardboard box to travel, which can be set according to the actual speed), it proves that the gripping position is full. Then, the clamping mechanism 11 quickly clamps the subsequent cardboard boxes, the lifting cylinder 2 and the steering wheel 4 both stop operating, the conveyor line 1 stops running, and an alarm is triggered.

[0030] When the fifth photoelectric detection switch 18 detects the material and the detection signal duration is greater than the time required for a single carton to travel, the arrangement requirement is met. The clamping mechanism 15 cylinder extends to clamp the 2+3 material 99 to eliminate the gap in the middle and meet the gripping requirement. Then, wait for the gripper to grab the arranged product and pack it into a carton.

[0031] The middle partition 19 separates the conveying channels of arrangement 2 and 3 to prevent the carton of arrangement 2 from shifting during the conveying process of the first channel 7 and affecting the entry of the carton of arrangement 3 (that is, the second channel 9) (therefore the arrangement order is 2 first and then 3).

[0032] This mechanism can accommodate both intermittent feeding (discontinuous arrangement) and continuous feeding (gapless arrangement) turning arrangements of individual cartons, making it highly adaptable to various production line conditions with disordered material intake. The mechanism offers stable and fast alignment, handling 10-50 cartons per minute for different materials. It also enables orderly product arrangement, providing structural support for the one-to-one information mapping between products and cartons.

[0033] In addition to being suitable for arranging and organizing cardboard boxes, it can also be used for arranging and organizing cardboard boxes in carton palletizing equipment.

[0034] In summary, this utility model provides an online material sorting and arranging machine. Because a liftable steering wheel 4 is added to the conveyor line 1, the material in a single channel can be split and distributed into two channels and stacked in a 2+3 order (two horizontal and three vertical arrangement rule, which is only described here with this value, but is not limited to this value). The arrangement and stacking are completed online, which meets the packaging arrangement requirements and significantly improves packaging efficiency.

[0035] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An online material sorting and feeding machine, characterized in that, The system includes a conveyor line, a lifting cylinder, a servo motor, a steering wheel, deflection levers, a right-angle notch, a first channel, a protective railing, a second channel, and an adjustable fixed block. The lifting cylinder is mounted on the conveyor line, and a servo motor is connected to the lifting cylinder. A steering wheel is horizontally mounted on the servo motor. Deflection levers are arranged in four staggered sections on the steering wheel, with adjacent deflection levers forming a right-angle notch. A first channel is provided on the conveyor line, and a protective railing is installed along the path of the first channel, directly guiding to a right-angle notch. The protective railing changes diameter along the outline of the steering wheel to form the second channel. An adjustable fixed block is provided at the end of the conveyor line to block the first and second channels.

2. The online material sorting and feeding machine according to claim 1, characterized in that, The first channel is provided with a clamping mechanism on the outer side of the upstream port of the steering wheel. The clamping mechanism consists of a first clamping side plate parallel to the guardrail and a first clamping cylinder connected to the first clamping side plate. A first photoelectric detection switch is provided on the outer side of the conveyor line and is matched with the clamping mechanism.

3. The online material sorting and feeding machine according to claim 1, characterized in that, The second channel is provided with a clamping mechanism on the outer side of the downstream port of the steering wheel. The clamping mechanism consists of a second clamping side plate parallel to the guardrail and a second clamping cylinder connected to the second clamping side plate. A fifth photoelectric detection switch is provided on the outer side of the conveyor line, and the fifth photoelectric detection switch is matched with the clamping mechanism.

4. The online material sorting and feeding machine according to claim 1, characterized in that, A middle partition is provided between the first channel and the second channel, and the middle partition is located upstream of the adjustable fixed block.

5. The online material sorting and feeding machine according to claim 1, characterized in that, An upper pressure plate is provided on the first channel. The upper pressure plate is located at the diameter change position of the protective railing. When the steering wheel is controlled by the lifting cylinder, the height is switched based on the horizontal height of the upper pressure plate. A second photoelectric detection switch is provided on the outside of the conveyor line. The second photoelectric detection switch is matched with the upper pressure plate.

6. The online material sorting and feeding machine according to claim 1, characterized in that, A third photoelectric detection switch and a fourth photoelectric detection switch are installed on the outside of the conveyor line. The third photoelectric detection switch is matched on the first channel upstream of the steering wheel, and the fourth photoelectric detection switch is matched on the second channel downstream of the steering wheel.

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