Bucket elevator

Abstract

The utility model belongs to the field of bucket elevators, particularly relates to a bucket elevator, and aims to solve the problems that dust is easy to generate and diffuse in the feeding and discharging processes of the conventional elevator, so that the working environment is polluted, and meanwhile, insects or sundries are easy to enter a machine shell through a feeding hole and a discharging hole when the elevator is shut down, so that potential sanitation hazards are caused. According to the scheme, the device comprises a machine shell, a feeding hopper facilitating raw material adding is fixedly arranged at the bottom of one side of the machine shell, a feeding port is formed in the bottom of one side of the machine shell, the feeding hopper covers the feeding port, a discharging port is formed in one end of the top of the machine shell, and an inclined plate is fixedly arranged on the inner wall of one side of the discharging port; dust or smoke dust generated in the feeding and discharging process can be collected through the dust collection mechanism, pollution to the surrounding environment is reduced, and insects can be effectively prevented from entering the machine shell through the shielding mechanism when the machine is not used.

Description

Technical Field

[0001] This utility model relates to the field of bucket elevator technology, and in particular to a bucket elevator. Background Technology

[0002] Feed is a general term for the food of animals raised by all people. In a narrower sense, feed mainly refers to the food of animals raised in agriculture or animal husbandry. Feed includes more than ten kinds of feed raw materials such as soybeans, soybean meal, corn, fish meal, amino acids, miscellaneous meals, whey powder, oils, meat and bone meal, grains, and feed additives. Currently, bucket elevators are needed to transport raw materials in production.

[0003] The existing hoists have the following problems when in use:

[0004] Traditional elevators are prone to generating dust during the feeding and discharging processes, which can easily spread and pollute the working environment. At the same time, when the machine is stopped, insects or debris can easily enter the machine casing through the feed and discharge ports, causing hygiene hazards. Utility Model Content

[0005] The purpose of this utility model is to solve the problems of existing traditional bucket elevators, which are prone to generating dust during the feeding and discharging process, which can easily spread and pollute the working environment. At the same time, when the machine is stopped, insects or debris can easily enter the machine casing through the feed inlet and discharge outlet, causing hygiene hazards. Therefore, a bucket elevator is proposed.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A bucket elevator includes a casing, a feeding hopper for easy addition of raw materials is fixedly provided on the bottom side of the casing, a feeding port is opened on the bottom side of the casing, the feeding hopper covers the feeding port, and a discharge port is located at the top of the casing, with an inclined plate fixedly provided on the inner wall of one side of the discharge port.

[0008] The two sides of the machine housing are rotatably connected to a first transmission roller, and the two sides of the machine housing are rotatably connected to a second transmission roller. The first transmission roller and the second transmission roller are connected to the same lifting belt, and multiple lifting buckets for conveying raw materials are fixedly installed on the lifting belt. A motor is fixedly installed on one side of the machine housing, and the output end of the motor passes through one side of the machine housing and is fixedly connected to one end of the first transmission roller.

[0009] A dust collection mechanism is installed on one side of the machine casing to collect dust generated during feeding and discharging.

[0010] A shielding mechanism is installed at the feed hopper and the discharge port of the machine casing to prevent insects from entering when the machine is not in use.

[0011] Furthermore, the dust collection mechanism includes a collection box for collecting dust and a fan for generating suction. One side of the collection box is fixedly connected to one side of the housing. The dust suction port of the fan is fixedly connected to and communicates with one side of the collection box. The top inner wall and bottom inner wall of the collection box are provided with inserts, and filter screens for filtering and intercepting are inserted into the two inserts. A sealing cover is fixed to one side of the collection box by bolts.

[0012] The top of the collection box is fixedly equipped with a first hose for absorbing dust generated during feeding and a second hose for absorbing dust generated during discharging. Both the first hose and the second hose are connected to the collection box. A second dust collection box is fixedly installed on the inner wall of the discharge port side of the machine casing. One end of the second hose passes through one side of the machine casing and is fixedly connected to one side of the second dust collection box, and the second hose is connected to the second dust collection box. One end of the first hose is fixedly equipped with a first dust collection box. Both the first dust collection box and the second dust collection box are provided with dust suction holes.

[0013] Furthermore, the shielding mechanism includes a shielding plate, an electric push rod for driving the shielding plate to move, and a cover. A second short plate is welded to one side of the housing. A second bracket is fixedly installed on the top side of the shielding plate. The fixed part of the electric push rod is fixedly connected to one side of the second short plate, and the telescopic part is fixedly connected to one side of the second bracket. The cover is T-shaped and covers the top of the feed hopper.

[0014] Furthermore, a first short plate is welded to one side of the housing, and a guide strip for improving the stability of the shield's movement is welded to one side of the first short plate. A first bracket is fixedly installed on the top side of the shield, and a moving hole is opened on the first bracket. The outer side of the guide strip is slidably connected to the inner wall of the moving hole.

[0015] Furthermore, a U-shaped frame is fixedly installed on one side of the housing, and rotating rods for easy angle adjustment are fixedly installed on both sides of the first dust collection box. One end of each rotating rod is rotatably connected to the inner walls of the two sides of the U-shaped frame. A semi-circular plate is fixedly installed on one side of the U-shaped frame, and a threaded hole is opened on one side of the first dust collection box. An arc-shaped hole is opened on the semi-circular plate, and a threaded rod passes through the arc-shaped hole. The threaded rod is threadedly connected to the threaded hole. A fixing ring for abutting and fixing with the semi-circular plate is fixedly sleeved on the threaded rod, and a torsion plate for easy rotation of the threaded rod is welded to one end of the threaded rod.

[0016] Furthermore, sound-absorbing cotton for sound absorption is fixedly provided on the inner side of the inclined plate.

[0017] Furthermore, a sealing ring is fixedly provided on one side of the collection box to improve the sealing performance between the collection box and the sealing cover.

[0018] In this application, during use, the angle of the first dust collection box is adjusted as needed. The torsion plate is twisted, causing the threaded rod to rotate within the threaded hole, disengaging the fixing ring from the semi-circular plate. Then, the first dust collection box is manually rotated via a rotating rod. After rotating to a suitable angle, the torsion plate is rotated again, causing the fixing ring to press tightly against the semi-circular plate for secure contact. The raw material is then poured into the feed hopper and enters the machine casing through the feed inlet. Simultaneously, the fan is activated, generating suction that absorbs dust or smoke generated during the feeding process through the first hose and the first dust collection box. The dust is then filtered by the filter screen. After being cut off, the material remains in the collection box. The motor is started, and its output drives the first transmission roller to rotate, which in turn drives the second transmission roller via a lifting belt. The lifting buckets on the lifting belt move in a cycle, lifting the material from the bottom to the top of the machine casing. The lifting buckets then begin to rotate, and the material, under centrifugal force, is thrown towards the machine casing's discharge port. It then slides out through the inclined plate and discharge port guide, completing the discharge process. Dust generated during discharge is absorbed by the second hose and the second dust collection box, and also enters the collection box where it is intercepted by a filter screen. After interception, it is discharged through the fan's outlet. The lifting buckets are flush with the inner wall of the machine casing. Figure 3 As shown in the diagram, this design prevents residual material from accumulating at the bottom of the machine casing. After completing the lifting task, the motor and fan are turned off, and the electric push rod is started. The retraction of the electric push rod's telescopic part moves the baffle plate, covering the feed hopper and the discharge port of the machine casing. The cover is placed on top of the feed hopper, effectively preventing insects from entering the machine casing when it is not in use. The inclined plate acts as a shield for the second dust collection box, preventing raw materials from falling onto it. The sound-absorbing cotton can absorb the sound generated during the material conveying and discharge process, reducing noise. Of course, sound-absorbing cotton can also be replaced with sound-absorbing panels. In actual use, dust collection can be selected according to the type of raw material being conveyed. It should be noted that the motor, fan, and electric push rod require an external power supply and an external controller for operation. A high-power, high-suction fan can be selected.

[0019] In this utility model, the bucket elevator uses a dust collection mechanism to start a fan and generate suction. The dust (or smoke) generated during the feeding process is absorbed through a first hose and a first dust collection box. The dust is intercepted by a filter screen and remains in the collection box. The dust generated during the discharge process is absorbed by a second hose and a second dust collection box, and also enters the collection box where it is intercepted by a filter screen. After interception, it is discharged through the exhaust port of the fan, reducing pollution to the surrounding environment.

[0020] In this utility model, the bucket elevator uses a shielding mechanism to activate an electric push rod. The retraction of the telescopic part of the electric push rod causes the shielding plate to move, covering the feed hopper and the discharge port of the machine casing. The cover is placed on the top of the feed hopper, which can effectively prevent insects from entering the machine casing when the machine is not in use.

[0021] In this invention, the dust or smoke generated during the feeding and discharging process can be collected by the dust collection mechanism, reducing pollution to the surrounding environment. The shielding mechanism can effectively prevent insects from entering the machine casing when the machine is not in use. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the main structure of a bucket elevator proposed in this utility model;

[0023] Figure 2 This is a side view of the bucket elevator proposed in this utility model.

[0024] Figure 3 This is a cross-sectional structural diagram of the casing of a bucket elevator proposed in this utility model;

[0025] Figure 4 This is a partial structural diagram of a bucket elevator proposed in this utility model;

[0026] Figure 5 This is a bottom view of the discharge port structure of a bucket elevator according to the present invention.

[0027] Figure 6 This is a schematic diagram of the internal structure of the collection box of a bucket elevator proposed in this utility model.

[0028] In the diagram: 1. Casing; 2. Feed hopper; 3. Motor; 4. First short plate; 5. Guide strip; 6. Electric push rod; 7. Second bracket; 8. First bracket; 9. Baffle plate; 10. First hose; 11. Second hose; 12. Collection box; 13. Sealing cover; 14. Fan; 15. U-shaped frame; 16. Cover; 17. Lifting bucket; 18. Feed inlet; 19. Semicircular plate; 20. First dust collection box; 21. Threaded rod; 22. Inclined plate; 23. Second dust collection box; 24. Sound-absorbing cotton; 25. Filter screen. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0030] Example 1

[0031] Reference Figure 1-6A bucket elevator, used in the field of bucket elevators, includes: a casing 1, a feed hopper 2 fixedly installed on one bottom side for easy addition of raw materials, a feed inlet 18 opened on one bottom side of the casing 1, and the feed hopper 2 covering the feed inlet 18 to ensure that the raw materials can smoothly enter the casing 1. The top end of the casing 1 is a discharge outlet, and an inclined plate 22 is fixedly installed on one inner wall of the discharge outlet for guiding the discharge.

[0032] A first drive roller and a second drive roller are rotatably connected to both sides of the casing 1. The first drive roller and the second drive roller are driven by the same lifting belt. Multiple lifting buckets 17 for conveying raw materials are fixedly installed on the lifting belt. When the lifting belt rotates, the lifting buckets 17 will move in a cycle, lifting the raw materials from the bottom to the top of the casing 1.

[0033] A motor 3 is fixedly installed on one side of the housing 1. The output end of the motor 3 passes through one side of the housing 1 and is fixedly connected to one end of the first transmission roller. After the motor 3 is started, the output end of the motor 3 will drive the first transmission roller to rotate, which in turn drives the second transmission roller through the lifting belt, realizing the cyclic movement of the lifting bucket 17.

[0034] This bucket elevator is also equipped with a dust collection mechanism, which is located on one side of the casing 1 to collect dust generated during feeding and discharging. The dust collection mechanism includes a collection box 12 for collecting dust and a fan 14 for generating suction. One side of the collection box 12 is fixedly connected to one side of the casing 1, and the suction port of the fan 14 is fixedly connected to and communicates with one side of the collection box 12. Inserts are provided on the top and bottom inner walls of the collection box 12, and filter screens 25 are inserted into these inserts to filter out impurities in the dust. A sealing cover 13 is bolted to one side of the collection box 12 for easy cleaning of the dust inside.

[0035] A first flexible hose 10 for absorbing dust generated during feeding and a second flexible hose 11 for absorbing dust generated during discharging are fixedly installed on the top of the collection box 12. Both the first flexible hose 10 and the second flexible hose 11 are connected to the collection box 12. A second dust collection box 23 is fixedly installed on the inner wall of the discharge port side of the machine casing 1. One end of the second flexible hose 11 passes through one side of the machine casing 1 and is fixedly connected to one side of the second dust collection box 23, and the second flexible hose 11 is connected to the second dust collection box 23. A first dust collection box 20 is fixedly installed at one end of the first flexible hose 10. Both the first dust collection box 20 and the second dust collection box 23 have dust suction holes for absorbing dust.

[0036] This bucket elevator is also equipped with a shielding mechanism, which is installed at the discharge port of the feed hopper 2 and the casing 1 to prevent insects from entering when not in use. The shielding mechanism includes a shielding plate 9, an electric push rod 6 for driving the shielding plate 9 to move, and a cover 16. A second short plate is welded to one side of the casing 1, and a second bracket 7 is fixedly installed on the top side of the shielding plate 9. The fixed part of the electric push rod 6 is fixedly connected to one side of the second short plate, and the telescopic part is fixedly connected to one side of the second bracket 7. By telescopically moving the electric push rod 6, the shielding plate 9 can be driven to move, covering or exposing the discharge port. The cover 16 is T-shaped and is placed on top of the feed hopper 2 to further prevent insects from entering the casing 1.

[0037] Example 2

[0038] refer to Figure 1-6 An improvement based on Example 1:

[0039] A first short plate 4 is welded to one side of the housing 1, and a guide strip 5 for improving the stability of the movement of the baffle 9 is welded to one side of the first short plate 4. A first bracket 8 is fixedly installed on the top side of the baffle 9, and a moving hole is opened on the first bracket 8. The outer side of the guide strip 5 is slidably connected to the inner wall of the moving hole. Through the cooperation of the guide strip 5 and the moving hole, the stability of the baffle 9 during the movement can be improved.

[0040] A U-shaped frame 15 is fixedly installed on one side of the housing 1, and rotating rods for easy angle adjustment are fixedly installed on both sides of the first dust collection box 20. One end of each rotating rod is rotatably connected to the inner wall of the two sides of the U-shaped frame 15, so that the first dust collection box 20 can rotate on the U-shaped frame 15 to adjust the suction angle.

[0041] A semi-circular plate 19 is fixedly mounted on one side of the U-shaped frame 15, and a threaded hole is provided on one side of the first dust collection box 20. An arc-shaped hole is provided on the semi-circular plate 19, and a threaded rod 21 passes through the arc-shaped hole. The threaded rod 21 is threadedly connected to the threaded hole. A fixing ring is fixedly fitted on the threaded rod 21 for abutting and fixing with the semi-circular plate 19. When the first dust collection box 20 rotates to a suitable angle, it can be fixed to the U-shaped frame 15 by abutting and fixing with the semi-circular plate 19 through the fixing ring. A torsion plate is welded to one end of the threaded rod 21 to facilitate rotation of the threaded rod 21. By twisting the torsion plate, the threaded rod 21 can be easily rotated.

[0042] Sound-absorbing cotton 24 is fixedly installed on the inner side of the inclined plate 22. During the process of the raw material sliding out through the inclined plate 22 and the discharge port, the sound-absorbing cotton 24 can absorb the generated sound, reduce noise, and improve the working environment.

[0043] A sealing ring is fixedly provided on one side of the collection box 12 to improve the sealing performance between the collection box 12 and the sealing cover 13. By providing the sealing ring, the sealing performance between the collection box 12 and the sealing cover 13 can be further improved, preventing dust from escaping from the gap between the collection box 12 and the sealing cover 13.

[0044] However, as is well known to those skilled in the art, the working principles and wiring methods of the motor 3, fan 14 and electric push rod 6 are commonplace and are all conventional methods or common knowledge. They will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.

[0045] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A bucket elevator, comprising a casing (1), characterized in that, A feeding hopper (2) for adding raw materials is fixedly provided on one side bottom of the machine housing (1). A feeding port (18) is opened on one side bottom of the machine housing (1). The feeding hopper (2) covers the feeding port (18). One end of the top of the machine housing (1) is the discharge port, and an inclined plate (22) is fixedly provided on one side inner wall of the discharge port. The machine casing (1) is rotatably connected to two sides of a first transmission roller and a second transmission roller. The first and second transmission rollers are connected to the same lifting belt, and multiple lifting buckets (17) for conveying raw materials are fixedly installed on the lifting belt. A motor (3) is fixedly installed on one side of the machine casing (1), and the output end of the motor (3) passes through one side of the machine casing (1) and is fixedly connected to one end of the first transmission roller. A dust collection mechanism is installed on one side of the housing (1) to collect dust generated during feeding and discharging. A shielding mechanism is installed at the discharge port of the feed hopper (2) and the casing (1) to prevent insects from entering when not in use.

2. The bucket elevator according to claim 1, characterized in that, The dust collection mechanism includes a collection box (12) for collecting dust and a fan (14) for generating suction. One side of the collection box (12) is fixedly connected to one side of the housing (1). The dust suction port of the fan (14) is fixedly connected to and communicates with one side of the collection box (12). The top inner wall and bottom inner wall of the collection box (12) are provided with inserts, and filter screens (25) for filtering and interception are inserted into the two inserts. A sealing cover (13) is fixed to one side of the collection box (12) by bolts. The top of the collection box (12) is fixedly provided with a first hose (10) for absorbing dust generated during feeding and a second hose (11) for absorbing dust generated during discharging. The first hose (10) and the second hose (11) are both connected to the collection box (12). A second dust collection box (23) is fixedly provided on the inner wall of the discharge port side of the machine casing (1). One end of the second hose (11) passes through one side of the machine casing (1) and is fixedly connected to one side of the second dust collection box (23). The second hose (11) is connected to the second dust collection box (23). A first dust collection box (20) is fixedly provided on one end of the first hose (10). Both the first dust collection box (20) and the second dust collection box (23) are provided with dust collection holes.

3. A bucket elevator according to claim 1, characterized in that, The shielding mechanism includes a shielding plate (9), an electric push rod (6) for driving the shielding plate (9) to move, and a cover (16). A second short plate is welded to one side of the housing (1). A second bracket (7) is fixedly installed on one side of the top of the shielding plate (9). The fixed part of the electric push rod (6) is fixedly connected to one side of the second short plate, and the telescopic part is fixedly connected to one side of the second bracket (7). The cover (16) is T-shaped and covers the top of the feed hopper (2).

4. A bucket elevator according to claim 3, characterized in that, A first short plate (4) is welded to one side of the housing (1), and a guide strip (5) for improving the moving stability of the shield (9) is welded to one side of the first short plate (4). A first bracket (8) is fixedly installed on the top side of the shield (9), and a moving hole is opened on the first bracket (8). The outer side of the guide strip (5) is slidably connected to the inner wall of the moving hole.

5. A bucket elevator according to claim 2, characterized in that, A U-shaped frame (15) is fixedly installed on one side of the housing (1). Rotating rods for easy angle adjustment are fixedly installed on both sides of the first dust collection box (20). One end of each rotating rod is rotatably connected to the inner wall of the two sides of the U-shaped frame (15). A semi-circular plate (19) is fixedly installed on one side of the U-shaped frame (15). A threaded hole is opened on one side of the first dust collection box (20). An arc-shaped hole is opened on the semi-circular plate (19), and a threaded rod (21) passes through the arc-shaped hole. The threaded rod (21) is threadedly connected to the threaded hole. A fixing ring for abutting and fixing with the semi-circular plate (19) is fixedly sleeved on the threaded rod (21). A torsion plate for easy rotation of the threaded rod (21) is welded to one end of the threaded rod (21).

6. A bucket elevator according to claim 1, characterized in that, The inner side of the inclined plate (22) is fixedly provided with sound-absorbing cotton (24) for sound absorption.

7. A bucket elevator according to claim 2, characterized in that, A sealing ring is fixedly provided on one side of the collection box (12) to improve the sealing between the collection box (12) and the sealing cover (13).

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