Wear-resistant carrier roller
By combining the support cylinder and the wear-resistant bushing, the problems of insufficient wear resistance and bending strength of the idler roller are solved, thereby improving the wear resistance of the idler roller and reducing maintenance costs.
Patent Information
- Application Number
- CN202520399533.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-03-07
AI Technical Summary
Traditional idler rollers suffer from poor wear resistance and insufficient bending strength, resulting in high maintenance costs and the need for complete replacement.
It adopts a support cylinder and wear-resistant bushing structure. The support cylinder provides bending strength, and the wear-resistant bushing is made of polymer material. It can be replaced separately when the wear is severe. The encapsulation design facilitates maintenance.
It improves the wear resistance and bending strength of the idler rollers, extends their service life, reduces maintenance costs, and simplifies the maintenance process.
Smart Images

Figure CN223779244U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to conveying equipment accessory technology field especially a kind of wear-resistant carrier roller. BACKGROUND
[0002] The important component of carrier roller conveyor, support the weight of conveying belt and conveying goods, ensure smooth running. Traditional mainly for steel structure, but there is mass, the problem of insufficient wear resistance of roller body, although there is also non-metallic material carrier roller, but there is the problem of insufficient bending strength when span is larger, only overall replacement when maintaining, high maintenance cost. SUMMARY
[0003] The utility model aims at providing a kind of wear-resistant carrier roller, wear resistance is good, bending strength is high, and maintenance is more convenient.
[0004] The utility model discloses the purpose by the following technical scheme to realize:
[0005] A kind of wear-resistant carrier roller, including carrier roller shaft, the carrier roller shaft is rotatably installed with support cylinder by bearing, the support cylinder is equipped with wear-resistant bushing, the both ends of the support cylinder are installed with end cap plate by countersunk head screw, the outer diameter of the end cap plate is less than the outer diameter of the support cylinder, relative installation is carried out between the end cap plate and the support cylinder with the end cap plate of the wear-resistant bushing of the support cylinder.
[0006] Further, the end cap plate includes semicircular ring sheet, the width of the semicircular ring sheet is the sum of the wall thickness of the support cylinder and the wall thickness of the wear-resistant bushing, the inner ring of the semicircular ring sheet is provided with the through slot hole of the countersunk head screw, the outer side of the semicircular ring sheet is integrally formed with the abutting ring of the end cap plate.
[0007] Further, the outer side of the abutting ring is coplanar with the outer side of the end cap plate, and a friction strip is provided between the abutting ring and the through slot hole on the semicircular ring sheet.
[0008] Further, the inner side of the semicircular ring sheet is provided with a positioning protrusion, and the end portion of the wear-resistant bushing is provided with a groove matched with the positioning protrusion.
[0009] Further, the positioning protrusion is integrally formed with the semicircular ring sheet, and an arc surface matched with the wear-resistant bushing is provided on the outer edge of the positioning protrusion.
[0010] The utility model has the following advantages: the bending strength of the carrier roller is ensured by the support cylinder, the wear resistance of the carrier roller is improved by the wear-resistant bushing on the outer side, the service life of the carrier roller is prolonged, and the wear-resistant bushing on the outer side can be replaced individually without the need for overall replacement when the wear is severe, thereby reducing the cost. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 A structure schematic view of the present application
[0012] Figure 2 A structure schematic view of the present application Figure 1 An enlarged schematic view of structure at A in the middle.
[0013] Figure 3 A structure schematic view of the present application
[0014] In the figure, 1 is a roller shaft, 2 is a bearing, 3 is a supporting cylinder, 4 is a wear-resistant bushing, 5 is a countersunk screw, 6 is an end cap plate, 7 is a semicircular ring piece, 8 is a through slot hole, 9 is an abutting ring, 10 is a friction strip, 11 is a positioning protruding block, and 12 is an arc surface. DETAILED DESCRIPTION
[0015] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0016] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0017] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0018] It should be noted that: similar reference numerals and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0019] In the description of the utility model, it needs to explain that, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed when the utility model product is used, or the orientation or positional relationship commonly understood by those skilled in the art, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" and the like are only used for differentiation in description and cannot be understood as indicating or implying relative importance.
[0020] In the description of the utility model, it also needs to explain that, unless otherwise explicitly specified and limited, the terms "arrangement", "installation", "connection", "connection" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0021] Reference Figures 1-3 An embodiment of the utility model is shown in the drawings as follows:
[0022] A kind of wear-resistant carrier roller, including carrier roller shaft 1, the carrier roller shaft 1 is rotatably installed with support cylinder 3 by bearing 2, support cylinder 3 is equipped with wear-resistant bushing 4, both ends of support cylinder 3 are installed with end cap plate 6 by countersunk head screw 5, the outer diameter of end cap plate 6 is less than the outer diameter of support cylinder 3, and the relative installation of end cap plate 6 and support cylinder 3 is equipped with the packaging piece of wear-resistant bushing 4.
[0023] Specifically, the packaging piece includes half circular ring sheet 7, the width of half circular ring sheet 7 is the sum of the wall thickness of support cylinder 3 and the wall thickness of wear-resistant bushing 4, and the inner ring of half circular ring sheet 7 is provided with through slot hole 8 adapted to the countersunk head screw, and the outer side of half circular ring sheet 7 is integrally formed with abutting ring 9 adapted to end cap plate 6.
[0024] The bending strength of the carrier roller is guaranteed by the support cylinder, the wear-resistant bushing 4 on the outer side improves the wear resistance of the carrier roller, prolongs the service life of the carrier roller, and the wear-resistant bushing 4 can be made of high molecular wear-resistant material to avoid excessive overall quality. After serious wear, the wear-resistant bushing 4 on the outer side can be replaced individually without the need for overall replacement, thereby reducing costs.
[0025] The packing is set, when maintaining and replacing, the countersunk screw on the side of the carrier roller is appropriately loosened, then the packing is pulled out and taken off, so that the wear-resistant bush 4 is conveniently taken off alone and a new wear-resistant bush 4 is replaced. Since the countersunk screw does not need to be completely disassembled when being replaced, after the wear-resistant bush 4 is assembled and the packing is inserted again, the countersunk screw is locked again, the problem of many assembly procedures after complete disassembly is avoided, and the maintenance and replacement are more convenient. In order to facilitate the insertion of the packing, as shown in Figure 3 The size specifications of the through slot holes 8 are not consistent.
[0026] After assembly, the abutting ring 9 of the packing is in contact with the outer edge of the end cover plate 6, so that the clamping of the semicircular ring piece 7 on the wear-resistant bush 4 is ensured.
[0027] Further, the outer side of the abutting ring 4 is coplanar with the outer side of the end cover plate 6, and the semicircular ring piece 7 is provided with a friction strip 10 between the abutting ring 9 and the through slot hole 8. The friction strip 10 is arranged to increase the friction force of the contact surface, so that the countersunk screw is not easy to slide when subjected to external force, and plays a role of preventing loosening.
[0028] In the embodiment, the inner side of the semicircular ring piece 7 is provided with a positioning protrusion 11, and the end of the wear-resistant bush 4 is provided with a groove matched with the positioning protrusion 11.
[0029] The positioning protrusion 11 is integrally formed with the semicircular ring piece 7, and the outer edge of the positioning protrusion 11 is provided with an arc surface 12 matched with the wear-resistant bush 4.
[0030] The positioning protrusion 11 is arranged to position the wear-resistant bush 4, improve stability, further prevent relative rotation between the wear-resistant bush 4 and the supporting cylinder 3, and effectively reduce operating noise.
[0031] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A wear-resistant carrier roller, characterized by: The supporting cylinder is sleeved with a wear-resistant bushing, and the both ends of the supporting cylinder are provided with end cover plates through sink head screws, the outer diameter of the end cover plates is smaller than the outer diameter of the supporting cylinder, and the end cover plates and the supporting cylinder are relatively provided with an encapsulating piece matched with the wear-resistant bushing.
2. A wear-resistant carrier roller according to claim 1, characterized in that: The encapsulating piece comprises a semicircular ring piece, the width of the semicircular ring piece is the sum of the wall thickness of the supporting cylinder and the wall thickness of the wear-resistant bushing, the inner ring of the semicircular ring piece is provided with a through slot hole matched with the sink head screw, and the outer side of the semicircular ring piece is integrally provided with an abutting ring matched with the end cover plate.
3. A wear-resistant carrier roller according to claim 2, characterized in that: The outer side of the abutting ring is coplanar with the outer side of the end cover plate, and a friction strip is arranged between the abutting ring and the through slot hole on the semicircular ring piece.
4. A wear-resistant carrier roller according to claim 2, characterized in that: The inner side of the semicircular ring piece is provided with a positioning protrusion, and the end of the wear-resistant bushing is provided with a groove matched with the positioning protrusion.
5. A wear-resistant carrier roller according to claim 4, characterized in that: The positioning protrusion is integrally formed with the semicircular ring piece, and the outer edge of the positioning protrusion is provided with an arc surface matched with the wear-resistant bushing.