Material roller mechanism capable of automatically tensioning cloth
By designing an automatic fabric tensioning roller mechanism, and utilizing two sets of tensioning mechanisms and an elastic buffer frame, the problem of fabric being too tight or too loose due to speed deviation between the discharge roller group and the traction roller group was solved, thus achieving automatic adjustment and neat folding of the fabric.
Patent Information
- Application Number
- CN202520018729.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-06
AI Technical Summary
During the folding process of surgical drapes, speed deviations between the discharge roller group and the traction roller group can cause the fabric to be too tight or too loose, resulting in uneven folding or wrinkles.
Design an automatic fabric tensioning roller mechanism, which employs two sets of tensioning mechanisms and an elastic buffer frame. By adjusting the installation spacing of the tensioning mechanisms and the elastic buffer characteristics, the tension of the fabric is automatically adjusted to ensure that the fabric maintains appropriate tension during traction.
It achieves automatic adjustment of fabric tension in the event of speed deviation, avoiding the fabric being too tight or too loose, and ensuring neat folding without wrinkles.
Smart Images

Figure CN223779604U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric tensioning technology, specifically to a material roller mechanism for automatically tensioning fabric. Background Technology
[0002] Surgical packs are required during surgery. The surgical gowns and drapes inside these packs are typically quite large and need to be folded before being placed inside. During the folding of the surgical drapes, the fabric is moved by the feed rollers and traction rollers on the folding device. Guided by guide rods, the fabric forms a wave-like structure, and the traction rollers compress and fold the fabric. There is a speed deviation in traction and feed between the feed rollers and traction rollers at the beginning and end of the operation. Therefore, the fabric may be too tight or too loose between the feed rollers and traction rollers. Both excessive tightness and looseness can easily lead to wrinkles or unevenness after folding. To solve this problem, an automatic fabric tensioning roller mechanism is proposed. Utility Model Content
[0003] The purpose of this invention is to provide an automatic fabric tensioning roller mechanism, which solves the problem of the fabric being too tight or too loose between the discharge roller group and the traction roller group.
[0004] To achieve the above objectives, the present invention provides the following technical solution: an automatic tensioning fabric roller mechanism, comprising a traction roller group, wherein a mounting frame is fixedly installed on the discharge side of the traction roller group, and at least one tensioning mechanism one and one tensioning mechanism two are fixedly installed on the mounting frame along the fabric conveying direction;
[0005] The tensioning mechanism includes two sets of elastic buffer frames and a guide roller disposed between the two sets of elastic buffer frames. The elastic buffer frames are fixedly installed on the mounting frame and provide elastic buffering in the vertical direction.
[0006] The tensioning mechanism 2 includes two sets of elastic buffer frames 2 and a guide roller 2 disposed between the two sets of elastic buffer frames 2. The elastic buffer frames 2 are fixedly installed on the mounting frame and the elastic buffer frames 2 provide elastic buffering in the vertical direction.
[0007] The fabric output by the traction roller group passes over the guide roller 1 of tensioning mechanism 1 and the guide roller 2 of tensioning mechanism 2 respectively. The wrapping height of tensioning mechanism 1 is lower than that of tensioning mechanism 2. The guide roller 1 is located above the fabric that passes through, and the guide roller 2 is located below the fabric that passes through.
[0008] Preferably, the mounting bracket is fixedly mounted on the roller frame of the traction roller assembly by means of angle brackets and fasteners.
[0009] Preferably, the mounting bracket is U-shaped, and the support arm of the mounting bracket is provided with a transverse adjustment groove. The tensioning mechanism one and the tensioning mechanism two are locked onto the adjustment groove by nuts, and the installation distance between the tensioning mechanism one and the tensioning mechanism two is adjustable along the adjustment groove.
[0010] Preferably, the elastic buffer frame includes a connecting seat, a movable shaft, a spring frame, a limiting nut, and a roller seat. The connecting seat has a stud that passes through an adjustment groove and is locked to the nut. The limiting nut is threaded onto the upper threaded section of the movable shaft. The connecting seat is movably sleeved on the movable shaft. The spring frame is fixedly sleeved on the movable shaft. The connecting seat is sandwiched between the limiting nut and the spring frame. The roller seat is fixed to the bottom of the movable shaft, and a guide roller is installed on the roller seat.
[0011] Preferably, a nut seat is provided at the lower end of the spring frame, and the spring frame is fixed to the threaded section at the lower end of the movable shaft through the nut seat.
[0012] Preferably, the second elastic buffer frame includes a second connecting seat, a second movable shaft, a second spring frame, and a second roller seat. The second connecting seat is provided with a stud that passes through an adjustment groove and is locked with a nut. The second connecting seat is movably sleeved on the second movable shaft. The second spring frame is fixedly sleeved on the second movable shaft. The second connecting seat is located at the bottom of the second spring frame. The second roller seat is fixed at the bottom of the second movable shaft. A second guide roller is installed on the second roller seat.
[0013] Preferably, the upper end of the second spring frame is provided with a second nut seat, and the second spring frame is fixed to the upper threaded section of the second movable shaft through the second nut seat.
[0014] This utility model has the following beneficial effects:
[0015] This invention, by setting up an mounting frame, tensioning mechanism one, and tensioning mechanism two, elastically tensions the fabric output from the traction roller group. This allows for automatic adjustment of the fabric tension when speed deviations occur between the discharge roller group and the traction roller group. Under the appropriate elastic tension of tensioning mechanism one and tensioning mechanism two, when the speed of the traction roller group is greater than that of the discharge roller group, the fabric will loosen, and tensioning mechanism one and tensioning mechanism two will tighten the fabric under the action of spring extension. When the speed of the traction roller group is less than that of the discharge roller group, the fabric will be too tight, and tensioning mechanism one and tensioning mechanism two will loosen the fabric under the action of spring contraction, thus achieving the purpose of adaptive adjustment. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the structure at the mounting bracket location of this utility model;
[0018] Figure 3This is a diagram showing the fabric conveying process of this utility model.
[0019] Figure 4 This is a schematic diagram of the installation structure of tensioning mechanism one and tensioning mechanism two of this utility model.
[0020] In the diagram: 1. Traction roller assembly; 11. Roller frame; 2. Mounting frame; 21. Adjustment groove; 3. Tensioning mechanism one; 31. Elastic buffer frame one; 311. Connecting seat one; 312. Movable shaft one; 313. Spring frame one; 3131. Nut seat one; 314. Limit nut; 315. Roller seat one; 32. Guide roller one; 4. Tensioning mechanism two; 41. Elastic buffer frame two; 411. Connecting seat two; 412. Movable shaft two; 413. Spring frame two; 4131. Nut seat two; 414. Roller seat two; 42. Guide roller two; 5. Angle bracket; 6. Fixing component; 7. Nut. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figure 1-4 As shown, this utility model provides a technical solution: an automatic fabric tensioning roller mechanism, including a traction roller group 1, a mounting frame 2 fixedly installed on the discharge side of the traction roller group 1, and the mounting frame 2 fixedly installed on the roller frame 11 of the traction roller group 1 by means of angle brackets 5 and fixing parts 6, at least one set of tensioning mechanism 1 3 and one set of tensioning mechanism 2 4 fixedly installed on the mounting frame 2 along the fabric conveying direction, and the mounting frame 2 is U-shaped, and a transverse adjustment groove 21 is provided on the support arm of the mounting frame 2, the tensioning mechanism 1 3 and the tensioning mechanism 2 4 are locked on the adjustment groove 21 by means of nuts 7, and the installation distance between the tensioning mechanism 1 3 and the tensioning mechanism 2 4 is adjustable along the adjustment groove 21;
[0023] The tensioning mechanism 3 includes two sets of elastic buffer frames 31 and a guide roller 32 disposed between the two sets of elastic buffer frames 31. The elastic buffer frames 31 are fixedly installed on the mounting frame 2 and the elastic buffer frames 31 provide elastic buffering in the vertical direction.
[0024] The elastic buffer frame 31 includes a connecting seat 311, a movable shaft 312, a spring frame 313, a limiting nut 314, and a roller seat 315. A stud is provided on the connecting seat 311, which passes through the adjusting groove 21 and is locked to the nut 7. The limiting nut 314 is threadedly installed on the upper threaded section of the movable shaft 312. The connecting seat 311 is movably sleeved on the movable shaft 312. The spring frame 313 is fixedly sleeved on the movable shaft 312, and a nut seat 3131 is provided at the lower end of the spring frame 313. The spring frame 313 is fixedly installed to the lower threaded section of the movable shaft 312 through the nut seat 3131. The connecting seat 311 is sandwiched between the limiting nut 314 and the spring frame 313. The roller seat 315 is fixed to the bottom of the movable shaft 312, and a guide roller 32 is installed on the roller seat 315.
[0025] The tensioning mechanism 24 includes two sets of elastic buffer frames 241 and a guide roller 242 disposed between the two sets of elastic buffer frames 241. The elastic buffer frames 241 are fixedly installed on the mounting frame 2 and the elastic buffer frames 241 provide elastic buffering in the vertical direction.
[0026] The second elastic buffer frame 41 includes a second connecting seat 411, a second movable shaft 412, a second spring frame 413, and a second roller seat 414. The second connecting seat 411 is provided with a stud that passes through the adjustment groove 21 and is locked with the nut 7. The second connecting seat 411 is movably sleeved on the second movable shaft 412. The second spring frame 413 is fixedly sleeved on the second movable shaft 412, and a second nut seat 4131 is provided at the upper end of the second spring frame 413. The second spring frame 413 is installed and fixed to the upper threaded section of the second movable shaft 412 through the second nut seat 4131. The second connecting seat 411 is located at the bottom of the second spring frame 413. The second roller seat 414 is fixed at the bottom of the second movable shaft 412, and a second guide roller 42 is installed on the second roller seat 414.
[0027] The fabric output from the traction roller group 1 passes over the guide roller 32 of the tensioning mechanism 3 and the guide roller 42 of the tensioning mechanism 4 respectively. The wrapping height of the tensioning mechanism 3 is lower than that of the tensioning mechanism 4. The guide roller 32 is located above the passing fabric, and the guide roller 42 is located below the passing fabric.
[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A material roller mechanism for automatically tensioning fabric, comprising a traction roller group (1), characterized in that: The traction roller group (1) is fixedly installed with a mounting frame (2) on the discharge side. At least one set of tensioning mechanism one (3) and one set of tensioning mechanism two (4) are fixedly installed on the mounting frame (2) along the fabric conveying direction. The tensioning mechanism (3) includes two sets of elastic buffer frames (31) and a guide roller (32) disposed between the two sets of elastic buffer frames (31). The elastic buffer frames (31) are fixedly installed on the mounting frame (2) and the elastic buffer frames (31) provide elastic buffering in the vertical direction. The tensioning mechanism 2 (4) includes two sets of elastic buffer frames 2 (41) and a guide roller 2 (42) disposed between the two sets of elastic buffer frames 2 (41). The elastic buffer frames 2 (41) are fixedly installed on the mounting frame (2) and the elastic buffer frames 2 (41) provide elastic buffering in the vertical direction. The fabric output by the traction roller group (1) passes over the guide roller 1 (32) of the tensioning mechanism 1 (3) and the guide roller 2 (42) of the tensioning mechanism 2 (4), and the wrapping height of the tensioning mechanism 1 (3) is lower than the wrapping height of the tensioning mechanism 2 (4), and the guide roller 1 (32) is located above the passing fabric, and the guide roller 2 (42) is located below the passing fabric.
2. The automatic fabric tensioning roller mechanism according to claim 1, characterized in that: The mounting bracket (2) is fixedly mounted on the roller frame (11) of the traction roller group (1) by means of corner brackets (5) and fasteners (6).
3. The automatic fabric tensioning roller mechanism according to claim 1, characterized in that: The mounting bracket (2) is U-shaped. A horizontal adjustment groove (21) is provided on the support arm of the mounting bracket (2). The tensioning mechanism one (3) and tensioning mechanism two (4) are locked on the adjustment groove (21) by nuts (7). The installation distance between tensioning mechanism one (3) and tensioning mechanism two (4) is adjustable along the adjustment groove (21).
4. The automatic fabric tensioning roller mechanism according to claim 3, characterized in that: The elastic buffer frame (31) includes a connecting seat (311), a movable shaft (312), a spring frame (313), a limiting nut (314), and a roller seat (315). A stud is provided on the connecting seat (311) and passes through the adjustment groove (21) to be installed and locked with the nut (7). The limiting nut (314) is threaded on the upper threaded section of the movable shaft (312). The connecting seat (311) is movably sleeved on the movable shaft (312). The spring frame (313) is fixedly sleeved on the movable shaft (312). The connecting seat (311) is sandwiched between the limiting nut (314) and the spring frame (313). The roller seat (315) is fixed at the bottom of the movable shaft (312). A guide roller (32) is installed on the roller seat (315).
5. The automatic fabric tensioning roller mechanism according to claim 4, characterized in that: The lower end of the spring frame (313) is provided with a nut seat (3131), and the spring frame (313) is fixed to the lower threaded section of the movable shaft (312) through the nut seat (3131).
6. The automatic fabric tensioning roller mechanism according to claim 3, characterized in that: The second elastic buffer frame (41) includes a second connecting seat (411), a second movable shaft (412), a second spring frame (413), and a second roller seat (414). The second connecting seat (411) is provided with a stud that passes through the adjustment groove (21) and is locked with a nut (7). The second connecting seat (411) is movably sleeved on the second movable shaft (412). The second spring frame (413) is fixedly sleeved on the second movable shaft (412). The second connecting seat (411) is located at the bottom of the second spring frame (413). The second roller seat (414) is fixed at the bottom of the second movable shaft (412). The second guide roller (42) is installed on the second roller seat (414).
7. The automatic fabric tensioning roller mechanism according to claim 6, characterized in that: The upper end of the second spring frame (413) is provided with a second nut seat (4131), and the second spring frame (413) is fixed to the upper threaded section of the second movable shaft (412) through the second nut seat (4131).